brush system

Abstract

The invention relates to a specialized brush system designed to clean tools used for mincing boneless meat in the food industry, and is particularly associated with an innovation that offers high cleaning performance in terms of hygiene, product quality and user health.

Description

1 TARIFF USED ​​FOR MINCING BONELESS MEAT, AFTER CHOPPING THE MEAT THEN A TOOL THAT PASSES THROUGH HOLES OF A CERTAIN SIZE INNOVATIVE FEATURE THAT ENABLES CLEANING 5 TECHNICAL FIELD The invention is a machine designed for mincing boneless meat used in the food industry. 10 related to a special brush system developed to ensure the cleanliness of tools and, especially in terms of hygiene, product quality and user health, high cleanliness. It is related to an innovation that delivers performance. PREVIOUS TECHNIQUE Today, population structures are changing, evolving, and increasing at a rapid pace. Consequently, meat consumption, a basic necessity for individuals, is rapidly increasing. Meat provides a large portion of people's protein needs, but it also has other benefits for humans. many 20 in terms of enabling them to lead better and healthier lives It offers a combination of benefits thanks to the minerals it contains. It prevents anemia, contributes to mental development, and makes people more lively and energetic. because it contains vitamins that help maintain immunity and therefore increase resistance to diseases. It offers many benefits. In line with consumer expectations and demands, another form of meat consumption is... Nowadays, minced meat is obtained using meat grinders. Thanks to meat grinders, humankind has been able to grind meat to the desired fineness and speed. It ensures that it is turned into minced meat. 2 Meat grinders mince meat to the desired fineness and form, at the expected speed. In addition to being converted into its final form, the machine is cleaned after processing and Disinfection also plays an important role. Cleaning is mostly done manually. Users, 5 clean their surfaces and pores with rags or pressurized water It is working. In some systems, cleaning is possible thanks to removable parts. Although it can be made easier, complete removal of residue from the interior surfaces is not always possible. It is not possible. In food production environments where hygiene is critical, these manual cleaning methods It is time-consuming, tiring, and often inadequate, especially inside holes. Accumulated meat particles create a breeding ground for bacteria, affecting product quality and... This can put consumer health at risk. After meat processing in meat grinders, resistant particles remain inside the machine. Short-term and / or long-term meat and minced meat residues pose a risk to human health. This involves the meat and minced meat residues remaining inside the machine. The result is spoilage of meat and minced meat residue, and bacteria and germs inside the machine. This reproduction creates a breeding ground for serious diseases. Therefore, minced meat 20 Cleaning and disinfecting the machines is crucial for human health. Degree is important. Nowadays, meat grinders are cleaned of meat and minced meat residue. cleaning, by disassembling and cleaning the machine parts separately 25 This is carried out. Parts and / or components that cannot be removed are handled manually. Efforts are being made to bring the desired hygiene conditions to the required level. This also results in increased workforce and... Besides the wasted time, the machine is not being cleaned and disinfected properly. this prevents the machine from functioning properly, leading to the formation of bacteria and germs inside the machine. this can lead to fresh meat mixing with old leftovers during subsequent uses, and therefore 30 This poses a danger to human health. 3 Apart from the aforementioned application, what remains inside the machine to clean resistant, short and / or long-lasting meat and minced meat residues, formed Any practice aimed at disinfecting bacteria and germs It is not available. Consequently, due to the aforementioned drawbacks and shortcomings, the relevant The need for an innovation in the technical field has arisen. 4 THE PURPOSE OF THE INVENTION The overall purpose of the invention is to create a complete system that meets the requirements mentioned above. especially food products that eliminate disadvantages and bring some additional advantages. 5 tools designed for mincing boneless meat used in the industry It relates to a special brush system developed to ensure its cleanliness, high standards of cleanliness, especially in terms of hygiene, product quality, and user health. It is related to an innovation that delivers performance. Due to the drawbacks of the previous technique, the invention encompasses all 10 described above. It aims to resolve the negative aspects. The main purpose of the invention is to ensure the hygienic performance of meat grinders used in the food industry. and to ensure effective cleaning. These machines clean boneless meat. By cutting it into pieces and passing it through holes of a specific thickness to turn it into minced meat, the process takes 15 minutes. Meat remnants can accumulate on surfaces and inside holes afterwards. These remnants, This increases the risk of microbial contamination and negatively affects product quality. This affects [the system]. The invention is specifically designed to eliminate this problem. It offers a cleaning brush system. Spiral-shaped internal hole cleaning tips, different It improves cleaning performance by adapting to existing systems. Additionally, it features integrated 20 Perform cleaning and hygiene processes in a single step with the disinfectant dispenser. It offers this possibility. Thanks to its ergonomic design, it provides ease of use for the user. The system shortens cleaning time, reduces labor costs, and meets international hygiene standards. It ensures compliance with standards. This increases efficiency in the production line and... consumer health is thus protected. 25 Other important objectives of the invention: Maximizing Hygiene Levels: Ground meat used in food production. The machines have a high level of hygiene because they process products that will reach the consumer directly. 30 This requires. The main purpose of this invention is to improve machine surfaces and hole structures. By effectively cleaning accumulated meat residue, it reduces the risk of microbial contamination. to eliminate. Improving Cleaning Performance: The auger that moves for mincing the meat and The parts remaining in the gaps of the helical bearing are compressed according to the direction of rotation. 5 This poses a risk in terms of cleanliness. This invention, thanks to its flexible brush blades... It cleans by entering the crevices and through friction. Reducing Cleaning Time and Labor: Manual cleaning processes are time-consuming and It is tiring. This invention, with its ergonomic design and integrated disinfectant reservoir, 10 It aims to reduce labor costs by shortening cleaning time. Integrating the Disinfection Process with Cleaning: A separate process after cleaning Instead of a disinfection process, a reservoir that sprays liquid disinfectant during cleaning. Thanks to this, the hygiene process is completed in a single step. This saves both time and effort. 15 It ensures efficiency. Improving Food Safety and Product Quality: Preventing meat residues completely. Cleaning extends the product's shelf life and protects consumer health. This invention... In this regard, it aims to raise food safety standards. 20 Compliance with International Hygiene Standards: Used in the invention materials, design and cleaning mechanisms; HACCP, ISO 22000, etc. It is structured to comply with international food safety standards. These objectives not only offer a technical solution; they also involve field work. It also improves critical parameters such as quality, speed, and sustainability in its applications. To fulfill all the purposes stated above and those that can be derived from the detailed explanation. The invention, designed to enable the production of boneless meat, uses a device for mincing meat, after cutting the meat into pieces... then an innovation that allows the cleaning of the tool by passing it through holes of a certain thickness It is related to. 6 DESCRIPTION OF THE FIGURES Figure 1; The subject of the invention is a device used for mincing boneless meat, after the meat has been chopped. an innovative detail that allows the cleaning of the tool by passing it through holes of a certain thickness It has an appearance. 5 REFERENCE NUMBERS A. Brush 10. Body 20th Mile 25. Connection thickness 15 30. Hair 7 DETAILED DESCRIPTION OF THE INVENTION The overall purpose of the invention is to create a complete system that meets the requirements mentioned above. especially food products that eliminate disadvantages and bring some additional advantages. 5 tools designed for mincing boneless meat used in the industry It relates to a special brush system developed to ensure its cleanliness, high standards of cleanliness, especially in terms of hygiene, product quality, and user health. It is related to an innovation that delivers performance. Due to the drawbacks of the previous technique, the invention encompasses all 10 described above. It aims to resolve the negative aspects. The main purpose of the invention is to ensure the hygienic performance of meat grinders used in the food industry. and to ensure effective cleaning. These machines clean boneless meat. By cutting it into pieces and passing it through holes of a specific thickness to turn it into minced meat, the process takes 15 minutes. Meat remnants can accumulate on surfaces and inside holes afterwards. These remnants, This increases the risk of microbial contamination and negatively affects product quality. This affects [the system]. The invention is specifically designed to eliminate this problem. It offers a cleaning brush system. Spiral-shaped internal hole cleaning tips, different It improves cleaning performance by adapting to existing systems. Additionally, it features integrated 20 Perform cleaning and hygiene processes in a single step with the disinfectant dispenser. It offers this possibility. Thanks to its ergonomic design, it provides ease of use for the user. The system shortens cleaning time, reduces labor costs, and meets international hygiene standards. It ensures compliance with standards. This increases efficiency in the production line and... consumer health is thus protected. 25 Figure 1 shows the invention, a device used for mincing boneless meat, after the meat has been chopped. then an innovation that allows the cleaning of the tool by passing it through holes of a certain thickness A detailed view is available. Brush (A) Elements – Technical and Functional Description Body (10): It is the main supporting structure of the brush system. 8 – Suitable for contact with food, resistant to high temperatures and chemical disinfectants. Made from durable polymer or stainless steel. – Its ergonomic design allows the user to hold and control the device comfortably. presents. – Elements such as shaft (20) and connection thickness (25) inside 5 It has slots and interlocking channels that allow it to be secured. Shaft (20): Central carrier that provides the rotational or vibrating movement of the brush bristles. It is a component. – The bristles are fixed inside the body (10) and positioned on the brush (A). (30) enables its mechanical guidance. – It can be spiral or straight in shape; it rotates during hole cleaning. It helps to remove debris. – Shaft (20), as an intermediate part that transmits rotational motion in motorized systems. It can also be used. 15 Connection Thickness (25): In the transition zone between the shaft (20) and the housing (10) positioned to enhance the structural integrity and connection security of the brush system. It's an intermediate element. – By resisting the mechanical pressures applied during cleaning, it reaches 20 It prevents deformation. – During assembly and cleaning, ensure the brush is securely attached to the machine. By providing support, it prevents uncontrolled departures. – Securely hold the rotational or vibrating movement of the shaft (20) to the housing (10). It minimizes any loosening that may occur at the connection point during transmission. 25 9 Hair (30): It is the active element that directly performs the cleaning process, and the flesh on the surface It removes the remnants. – Suitable for food production environments, antibacterial, medium firmness and flexible. It is structured as follows: 5 – It can be in a spiral or straight-line arrangement; it is optimized according to the hole diameter. – The bristles (30) have a density that will be effective in both superficial and internal cleaning. It is adjustable in terms of length. Each of these elements contributes to both the technical performance and hygiene of the Brush (A) system. It is designed to improve compliance with standards. Processes for using and implementing the invention: Application Process: Brush (A), during the cleaning phase of the meat grinder, manually 15 It is designed to operate automatically without requiring any intervention. The production line is stopped for the cleaning process, and the minced meat inside the machine is cleaned. The shaft used is removed and a brush (A) is mounted in its place. This procedure is performed by the user. It can be done quickly and requires no special tools. The brush is the machine's... Because it connects to its own motor, it does not require an external power supply. Cleaning 20 When the operation is started, the rotational movement of the motor is transmitted to the brush, and the system automatically... It enters the cleaning cycle. Assembly Process: Brush (A) is positioned to replace the mincing shaft inside the machine. It is designed. 25 – The shaft (20) can be directly connected to the motor output of the machine. – Connection thickness (25), structural in the transition between the engine and the housing (10). By providing stability, it prevents the brush from dislodging during high-speed operations. It prevents it from coming out. – Body (10) to be compatible with the internal geometry of the machine 30 It is shaped and provides vibration-free operation with its fixing points. – Assembly can be done quickly by the user; brush (A) bristles It is in a module that can be easily attached and removed together with (30). Working Process: Brush (A) starts automatically after being connected to the machine's motor. It operates in cleaning mode. 5 – To ensure that cleaning is effective and easy A small amount of hot water can be added before starting and / or during cleaning. – The rotational movement of the motor is transmitted through the shaft (20) to the bristles (30). – Spiral or straight bristles make contact with the inside of the holes, removing debris. It removes it through mechanical friction. 10 – During the cleaning process, the brush cleans all contact surfaces inside the machine. It scans automatically. – If a disinfectant dispenser is integrated into the system, during cleaning Hygiene is ensured by spraying the liquid. – Once cleaning is complete, the brush is removed and the mincing shaft is reinstalled. 15 And the production process continues from where it left off. This automatic cleaning system both increases hygiene levels and reduces cleaning time. and minimizes labor requirements. The brush system (A) developed within the scope of the invention is located inside the meat grinder. It is installed in place of the mincing shaft and connected directly to the motor output. Cleaning process Before starting, the machine must have a perforated structure used for separating meat (for example) (perforated disc or plate) is fixed. This perforated structure allows the brush to move freely during cleaning. It enables guidance and also contributes to the mechanical fixation of the system. 25 presents. When the motor is started in the forward direction, the brush system (A) rotates over the shaft (20). It gains movement. During this time, the connection thickness (25) and the body (10) of the perforated structure By leaning back, it creates a kind of mechanical locking effect. Thanks to this effect, 30 The brush does not exit the system when it moves forward; instead, it adheres to the perforated structure. 11 It is secured against the counter. Thus, the brush is in a controlled and fixed position inside the machine. It performs the cleaning process by rotating. Thanks to this structure: • Prevents the brush from coming loose during cleaning. 5 • The perforated structure serves both as a guiding and fixing function. • During the cleaning process, the brush comes into contact with all surfaces inside the machine. • Spiral bristles (30) automatically clean the inside of holes and the surfaces of the helical bearing. It cleans. When cleaning is complete, the motor is stopped, the brush system (A) is removed and replaced. The production process continues by reattaching the meat grinder. The brush system (A) is a special cleaning fluid that can be positioned inside the housing (10). It is equipped with a reservoir. This reservoir allows for controlled flow of liquid during brush operation. and ensures targeted distribution. The basic principle of the system is that the motor... The centrifugal force obtained through the rotating shaft (20) causes the liquid to reach the brush bristles. (30) is penetration. When the cleaning process begins, the brush is rotated by the motor. The rotational movement of the shaft causes 20... The liquid inside the reservoir is directed outwards by centrifugal force. This The force ensures that the fluid only exits when a certain velocity threshold is exceeded. Thus, the liquid spreads evenly across the brush bristles and comes into contact with the machine's internal surfaces. It is distributed through the hairs. The advantages offered by this system are as follows: • Controlled liquid release: Liquid is released only during cleaning and with sufficient rotation. It escapes when its speed is reached; this prevents liquid waste. • Sterile cleaning: Disinfection occurs because the liquid is delivered directly to the contact surface. Its effect is maximized. 30 • Internal surface access: Through spiral bristles, the liquid penetrates into the holes and spirals. It is carried right into the gaps between his bed. 12 • Simplified process: No need for a separate spray system. Cleaning and disinfection are completed in a single step. This centrifugal-based fluid delivery mechanism makes the brush system both technically and functionally superior. sterilization process in food production environments by improving hygienic performance It makes it safer and more efficient. 5 Benefits of the Invention Labor Savings with Fully Automatic Cleaning: Brush (A), directly into the machine It connects to the motor, replaces the mincing shaft, and completely completes the cleaning process. It automates the process. This eliminates the need for manual cleaning, requiring only 10 operators. The need for intervention is minimized and the cleaning time is significantly shortened. This situation, It reduces labor costs and increases productivity on the production line. High Hygiene and Food Safety: Spiral bristles inside holes and transitional brush wings. Thanks to this, all surfaces inside the machine are effectively cleaned. Residue accumulation 15 This prevents and eliminates the risk of microbial contamination. This, in turn, improves product quality. It improves and safeguards consumer health. One-Step Hygiene with Disinfectant Integration: Disinfectant integrated into the body. Thanks to its reservoir, hygiene is ensured by spraying liquid during cleaning. A separate 20 There is no need for disinfection. This speeds up the cleaning process and improves hygiene. It increases the level. Structural Strength and Secure Connection: Connection thickness (25), shaft (20) and housing. (10) provides structural integrity during the transition between them. 25 formed during cleaning. It absorbs mechanical loads, preventing the brush from coming loose. This... This ensures the system operates safely and for a long time. Ergonomic and User-Friendly Design: The body (10) provides the user with a comfortable grip and It offers navigation options. 30 13 Industrial Applicability and Process Integration: The invention relates to existing meat mincing processes. It can be easily integrated into machines. Thanks to its automatic operating principle. It adapts to the production line. In food production facilities, it complies with standards such as HACCP and ISO 22000. It demonstrates compliance with hygiene protocols. Standardization in Sustainability and Cleanliness: Automated cleaning system, water and It optimizes chemical consumption. By delivering the same quality in every cleaning cycle. It ensures standardization in cleaning. This, in turn, contributes to sustainable production policies. provides. These benefits show that the invention is not just a technical innovation; it is also a production advantage. a strategic solution that ensures quality, speed, safety and sustainability in its processes This shows that. Work Procedure and Cleaning Procedure 15 1. Placement of the Brush When the brush approaches the machine's coupling (connection) point during assembly, The meat grinder is operated in reverse. 2. Cleaning Phase After the brush is installed, a teacup is inserted into the neck of the machine. Pour lukewarm or hot water over it. The purpose of this water is to prevent meat, fat, and sinew residue from getting onto the brush, and The purpose is to assist in the cleaning process. 25  Cleaning time is approximately 2 minutes.  Our goal: To provide quick and practical cleaning.  Because the machine was operating in reverse, the debris inside the throat It is thrown upwards from that point, and thus the cleaning takes place. 3. Removing the Brush 14 To remove the brush, with the filter and collar unattached, move the machine forward. It is run. The brush extends approximately 2-3 cm out of the throat. The brush can then be easily removed by pulling it out by hand. To fulfill all the purposes stated above and those that can be derived from the detailed explanation. The invention, designed to enable the cutting of boneless meat, uses a device for mincing meat after it has been chopped. then an innovation that allows the cleaning of the tool by passing it through holes of a certain thickness It is related to.

Claims

REQUESTS 1. The invention is designed for mincing boneless meat used in the food industry. A special brush developed to ensure the cleaning of work tools (A) and its feature is; 5 — housing that provides ease of assembly and fixing to the user (10), — by repositioning the mincing screw inside the machine working mile (20), — Thickness of connection (25) providing transition between shaft and housing (10), 10 — at least one spiral structure positioned on the body (10) owner, hair in contact with the cleaning surface on the inner wall of the machine (30) It is characterized by its inclusion.

2. According to Claim 1, 15 for mincing boneless meat used in the food industry. a special tool developed to ensure the cleaning of designed work tools The brush is (A) and its feature is; — hair (30), spiral or straight in form, and the surface that comes into contact with food and positioned to clean the inside of the hole 20 It is characterized by...

3. According to Claim 1, for mincing boneless meat used in the food industry. a special tool developed to ensure the cleaning of designed work tools The brush is (A) and its characteristic is; 25 — connection thickness (25), against the pressure generated during cleaning by resisting, the brush comes out of the machine uncontrollably. It is characterized by its ability to prevent separation. 16 4. According to Claim 1, for mincing boneless meat used in the food industry. a special tool developed to ensure the cleaning of designed work tools The brush is (A) and its feature is; — brush (A), 5 to adapt to systems of different diameters and shapes. It is characterized by having a structure that can be modified in various ways.

5. According to Claim 1, for mincing boneless meat used in the food industry. a special tool developed to ensure the cleaning of designed work tools The brush is (A) and its feature is; 10 — cleaning fluid reservoir located inside the body (10) It is characterized by its inclusion.

6. According to Claim 1, 15 for mincing boneless meat used in the food industry. a special tool developed to ensure the cleaning of designed work tools The brush is (A) and its feature is; — the liquid activated by centrifugal force, onto the bristles (A) (30) 20 characterized by penetrating and reaching the internal surfaces of the machine. is being done.