An Air Intake Unit

Abstract

The invention is an air intake unit (100) comprising a main body (101) and a motor (108) that provides vacuum to vacuum tables used for fixing materials to the machining center in CNC machining centers. Its feature is that it includes a main air tank (109) configured within the aforementioned main body (101), a second air transfer tank (110) with a bridge (111) allowing the passage of fluid (air / water) between the aforementioned main air tank (109), a motor (108) that produces air for the tanks configured within the aforementioned main body (101), a pre-air tube (106) through which the air produced by the aforementioned motor (108) is first transferred, and a liquid tube (105) through which the water accumulated in the system is first conveyed via transfer hoses (112).

Description

1 Tar fname Air Intake Unit Technical Field The invention relates to the transfer of materials to the machining center in CNC machining centers. Air supplying vacuum to the vacuum tables used in fixation 5 The suction unit is related to the test. This invention reduces energy costs to a minimum, providing instant access to energy. PBR air intake unit with modular structure where vacuum supply is provided. lg ld r. Previous Tech Vacuum tables are used in CNC machining centers for fixing workpieces. These are additional components used. Vacuum tables hold the workpiece by means of vacuum and this These devices provide a stable and secure position during the transaction. However, in order for vacuum tables to be able to secure the workpieces, the air pressure must be 15. It requires compressor-type systems that regulate the vacuum. Because the plates are fixed by air intake pressure, there is continuous air in the system. A compressor is needed to produce the output. Today, compressors that supply vacuum to vacuum tables provide vacuum. They are positioned in the vicinity of the tables and are related to the tables. Job 20 If the part needs to be fixed in place, vacuuming is done with the help of a compressor. The process is underway. In current technology, the compressor needs to operate continuously. The compressor... Its continuous operation significantly impacts energy costs. Another important problem encountered in the current technology is; Vacuum table workpiece 25 coolant is continuously applied to the workpiece for cooling purposes (compressor) (It is the liquid that accumulates inside and eventually causes the system to malfunction) supplement This is done. With the application of this coolant, a significant amount of liquid appears on the table surface. 2 It is formed by brik nt s. This liquid brik nt s is removed by the compressor during vacuuming. This causes liquid to leak out and these liquids to accumulate. This situation If left unchecked, it can cause the system to shut down or even lead to serious system failures. is happening. In the patent search conducted regarding the current technology, US6182955B1 5 In American patent number [number], the loading of a workpiece during the processing process, emptying and vacuum compression (or via negative vacuum pressure) a modular vacuum compression system designed to automate (holding) and part manipulation system. The system is based on limited technical experience. 10 assembled by the user to meet their specific production requirements what is the ability to handle and then fully automatic loading and unloading capabilities a br designed to convert or expand the sah pbrs system The product is being discussed. Disclosure of the Invention The aim of the invention is to create a vacuum supply system that differs from the 15 vacuum supply systems used in the current technology. This involves introducing a new approach and a different technique that brings a fresh perspective to this field. The main purpose of the invention is to create a system that incorporates electrical wiring and operates in two different environments. with its tank, compact structure, easily portable air intake system. It is the placement. The most important aim of the invention is to prevent liquid accumulation in the system and to control the liquid. It has a drainage system that directs and transports the fluid outwards. It is the fact that. The main objective of the invention is the controlled evacuation of the fluid in the system. The net result is to minimize system failure and maintenance costs. This prevents the production line from stopping due to system failures. 25 and the continuation of mass production. Another important objective of the invention is that the system can operate without requiring continuous operation. The goal is to create a system that works in the presence of a power source. Thus, energy... The goal is to reduce costs to minimum levels. 3 The other important purpose of the invention is the electrical panel, electrical installation and communication. It is the system that incorporates it within itself. Thus, it communicates with the working machine. (W f, Bluetooth or wired) communication system operated by the machine It provides the advantage of being able to intervene. Figures to Help Understand the Invention 5 Figure 1 shows a general perspective view of the air intake unit, which is the subject of this invention. Figure 2; The subject of the invention, the air intake unit, with the rear cover removed. It shows the air tanks and the appearance of the engine. Figure 1-3; Side view of the air tanks and gauge tubes. Reference Numbers 100- Air intake unit test 101-Main body 102-Front surface 103-Electrical panel 15 104 - Control panel 1041-Instructions for use indicator 1042-Pressure gauge module 1043-Adjustment knobs 105-liquid tube 20 1051-Liquid discharge valve 106-Air tube 107-Mounting brackets 108- Engine 109- Main air tank 25 4 110-Second air transport tank 111-Bridge 112-Water transfer hose 113-Air transfer hose 114- Air intake hose 5 115-Air duct 116-Intermediate transfer hose 117-Wheels 118-Assembly profiles Detailed Description of the Invention Figure 1 shows the process of loading materials onto a CNC machining center. air that supplies vacuum to the vacuum tables used in fixation The suction unit test (100) is in the pictured state. The air intake unit (100); main body (101) and engine (108), 15 The main air tank (109) is structured inside the main body (101) mentioned, What is the passage of fluid (air / water) between the main air tank (109) and the mentioned area? giving bridge (111) sah pk nc air transport tank (110), the mentioned engine (108) the front air tube (106) through which the produced air is first conveyed and a cullet in the system The liquid tube (105) 20 through which the water is first conveyed via the conveying hoses (112). ht va etmekted r. CNC machining centers are configured on the main body (101) wf or wired br structure le let ş me geç p, main workbench intervention ed lmes ne It contains an electrical panel (103) with a module that provides the possibility of communication. Main 25 The transparent body (101) is located in a visible area on the front surface (102). The material includes an air tube (106) and a liquid tube (105). These tubes n It is very important that it is transparent. Because it allows for the control of the fluid inside the tube and Intervention is of utmost importance for the system. However, the structured air on the front surface (102) of the main body (101) channels (115), main body (101) together with the elements in the main body (101) wheels (117) and 5 that enable it to be transported together and run within the business. main body n (101) visible area on front surface (102) structured It includes a control panel (104) with an operating instructions indicator (1041). On the other hand, the air obtained from the air-producing engine (108) is air transported. The front air tube (106) to which the hose (113) is transferred, the 10 in the mentioned front air tube (106) air transfer hose (116) main air tank (109) and main the second air tank (109) through which the air inside is transferred via bridges (111) It contains an air transport tank (110). The air in the second air transport tank (110) inside the air suction hose (114) and air tank (109) for delivery to the vacuum table. The liquid tube (105) through which the water is conveyed via the conveying hose (112) 15 It contains. In addition, liquid drainage is required to drain the liquid inside the liquid tube (105). valve (1051), front air tube (106) and liquid tube (105) on the main body mounting brackets (107) that enable fixation and the aforementioned main air tank 20 (109) and enabling the mounting of the second air transport tank (110) inside the main body. It includes mounting profiles (118). There is also an adjustment on the control panel (104). Buttons (1043) have been created. Through these buttons, the part is made. LMT adjustment via operator according to thickness (upper and lower limit values ​​are set) is done. The determined limits are measured via the pressure gauge module (1042) 25 It is observed. Thanks to the pressure gauge module (1042), fine parts are observed. By adjusting the vacuum flow rate to be applied, scratching or deformation on the part can be avoided. The risks are eliminated. The air intake unit in question (100) has a motor with a power of 1 horsepower, It contains at least 2 air tanks. 30 formed on a vacuum plate. Air is drawn in through the air holes in the first stage by the air intake hose (114) 6 Suction is performed by means of this. Along with the suction, the upper surface of the vacuum plate... Cooling water fluid is drawn through the air intake hose (114). Air or liquid initially arrives at the second air transfer tank (110). Liquid with Since the specific gravity of the air is different, the liquid tank (110) dB falling and as a result of the liquid reaching a certain level in the tank, the bridge (111) 5 The liquid is transferred into the main air tank (109) via the means. Main air tank (109) transfer the liquid to the liquid tube (105) via the liquid transfer hose (112). It is being done. The liquid tube (105) has a transparent structure, so the liquid can be seen through the tube. It is seen and then the liquid discharge valve (1051) is opened with the intervention of the operator. The liquid is discharged to the outside via this means. 10

Claims

7 REQUESTS 1- The invention relates to the transfer of materials to the machining center in CNC machining centers. a company that supplies vacuum to the vacuum tables used in fixation. The air intake unit (100) includes the main body (101) and the engine (108), 5 feature; - main air tank structured in the main body (101) mentioned (109), - the fluid (air / water) between the main air tank (109) the bridge (111) which gives passage to the third air transport tank (110), 10 - air for tanks structured within the main body (101) mentioned producing engine (108), - the first place where the air produced by the mentioned engine (108) is conveyed air tube (106), - The water that accumulates in the system is first sent via the conveying hoses (112) 15 ed ld ğ liquid tube (105) contains d r. 2- The air intake unit (100) conforming to Request 1 has the following features; the main mentioned above. The electrical panel (103) is located on the body (101). 3- Air intake unit (100) conforming to Request 1, its feature is; CNC machining center le wf or wired br structure le let ş me geç p, main workbench electrical system with a communication module that allows intervention panel (103) çermes d r. 4- The air intake unit (100) conforming to Request 1 has the following features; the main mentioned above. the fuselage n (101) is located in a visible area on the front surface (102) The transparent material contains air tube (106) and liquid tube (105). 5- The air intake unit (100) conforming to Request 1, and its features are; the main 30 mentioned. Air ducts (115) structured on the front surface (102) of the fuselage (101) Çermes Dr. 8 6- The air intake unit (100) conforming to Request 1 has the following features; the main mentioned above. together with the body (101) and the elements within the main body (101) wheels (117) that enable it to be moved and run within the business. Çermes d r. 5 7- The air intake unit (100) conforming to Request 1 has the following features; the main mentioned above. the fuselage (101) is structured on the front surface (102) in a visible area. usage instructions indicator (1041) control panel (104) Çermes Dr. 10 8- Suitable air intake unit for any of the above systems (100) and its characteristic is that the air obtained from the air-producing engine (108) is air The air tube (106) to which the air tube (113) is transferred is included. 9- Suitable air intake unit for any of the above systems (100) and its feature is the transfer of air in the front air tube (106) mentioned. The hose (116) is connected to the main air tank (109). 10- Suitable air intake unit for any of the above systems (100) 20 and its feature is that the air inside the main air tank (109) is bridged. (111) is the second air transport tank (110) through which it is transferred. 11- Suitable air intake unit for any of the above systems (100) and its feature is that the air in the second air transfer tank (110) is transferred to the vacuum table 25 The air suction hose (114) is included for operation. 12- Suitable air intake unit for any of the above systems (100) its feature is the transfer of water accumulated in the main air tank (109) mentioned. The liquid tube (105) contains the liquid that is conveyed via the hose (112). 30 13- Air intake unit (100) conforming to request 12, and its feature is; the liquid mentioned. Liquid drain valve for draining the water inside the tube (105). (1051) çermes d r. 35 9 14- Suitable air intake unit for any of the above systems (100) and features; the front air tube (106) and the liquid tube (105) are on the main body It includes mounting brackets (107) that enable it to be fixed. 15- Suitable air intake unit for any of the above systems (100) and features; the main air tank (109) and the second air transport tank mentioned. (110) mounting profiles that enable the main body to be mounted (118) Çermes Dr. 16- Suitable air intake unit for any of the above systems (100) and its features are configured on the mentioned control panel (104). LMT adjustment according to the thickness of the part via the adjustment knobs (1043). The pressure gauge module (1042) that enables this is done.

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