WIRELESS COMMUNICATION-BASED CABLE GROUPING TESTING SYSTEM AND METHOD
Patent Information
- Application Number
- TR202608161
- Authority / Receiving Office
- TR · TR
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2026-05-21
- Publication Date
- 2026-06-22
Smart Images
Figure 00000008_0000 
Figure 00000009_0000 
Figure 00000010_0000
Abstract
Description
1 TARIFF WIRELESS COMMUNICATION-BASED CABLE GROUPING TEST SYSTEM AND METHOD This invention is in the field of electrical installation and cable assembly technologies, particularly. Classification of cable assemblies used in the white goods industry. It relates to systems and methods for verification and testing. Furthermore... Specifically, the invention relates to test data from cable assemblies prepared on the panel. Evaluation of the control and data processing structure located on the panel and word 10 The subject data is transmitted via the communication module located at the top of the dashboard. A cable grouping test that enables transmission to a PLC-based central control structure. It relates to the system and method. Area of use and basic system architecture, The technical drafts you uploaded also feature a panel, PLC, and cable connection-based design. It is located as a grouping-test line. 15 Current Technical Status Cable assemblies used in household appliances contain numerous conductors, terminals, It consists of a socket and a connector. These cable assemblies are manufactured during this process. Preparation according to a specific plan, grouping with appropriate geometric layout and 20 It then needs to undergo electrical verification. In industry. commonly cables are laid on panel-like carrier surfaces according to a template. after being installed, the cables in question undergo a conformity check. The systems used are those through which the process is carried out. This general sequence of operations follows the current technical approach. The content also includes cutting, end preparation, terminaling, socketing, taping and testing. 25 It is explained in steps. However, in known practices, grouping and testing processes differ from each other. disconnected execution, scattered evaluation of data, operator Increased intervention, late detection of faulty cable assemblies, and rework Problems such as the need for it may arise. Also, the test data is 30 Although it is received on the panel, its transfer to the central control unit Order, continuity, and field compatibility constitute an important technical requirement. 2 Purpose of the Invention The purpose of the invention is to perform cable assembly and testing operations within the same system. The goal is to speed up the production process and increase test reliability by combining these elements. Another purpose of the invention is to collect test data from cable assemblies located on the control panel. a locally operating structure and communication located at the top of the panel 5 The goal is to make data transfer more stable by using the module together. Another aim of the invention is to detect defective products at an early stage, separating unsuitable products into the scrap or rework stream and the operator The aim is to enable more controlled production monitoring. Subject of the Invention 10 The invention enables the control of the panel and the test data obtained from the electrical connections of the panel (13). The data processing unit (14) evaluates the resulting data and / or test result on the board. transmitting data via data transmission cable (18) to the panel top communication module (15) and The panel enables data exchange with the PLC (16) via the top communication module (15). It is a wireless communication-based cable bundling test system and method. 15 Advantages Provided by the Invention Thanks to the invention; • Cable assembly and testing processes are carried out within the same production line. can be carried out, • The data on the dashboard is evaluated locally and the testing process is 20. is being accelerated, • More organized control through centralized control via the panel's top communication module. Communication is being established. • Defective products can be detected early, • Rework and scrap separation can be done more systematically, 25 • Labor and time losses are reduced. • The panel-based structure is easier to integrate into the mass production line. These technical objectives include cable grouping, testing, okay-reject-rework separation, and PLC-based processes. It is compatible with your existing draft content, which includes control logic. Brief Description of Figures 30 Figure 1: General perspective view of the system. Figure 2: Perspective view of the system from the other side. 3 Figure 3: Enlarged view of the control panel group and the upper communication structure. Figure 4: Enlarged perspective view of a single panel structure. Figure 1: General overview of a wireless communication-based cable bundling test system. This is a perspective view. In this way, the panel path (3), panel chassis (7), panel (10), panel electrical connections (13), panel control and data processing unit (14), panel top 5 communication module (15), spiral connection cable (17), panel data transmission cable (18), upper carrier line (6) and chassis connection structure are shown together. Figure 2: Perspective view of the system from the other side. In this figure, the lower chassis (1), upper chassis (2), panel path (3), chassis legs (4), panel legs (8), panel (10), panel top Communication modules (15) and upper carrier line (6) are shown. 10 Figure 3: Enlarged view of a part of the system. In this way the panel (10), panel partition (11), panel template parts (12), panel electrical connections (13), panel control and data processing unit (14), panel top communication module (15), spiral The connection cable (17) and the panel data transmission cable (18) are shown. Figure 4: Enlarged perspective view of a single group of panels. This figure shows 15 panels. panel chassis (7), panel feet (8), panel wheels (9), panel (10), panel electrical connections (13), panel control and data processing unit (14), panel top communication module (15), spiral connection cable (17) and panel data transmission cable (18) It is shown. Explanation of Reference Numbers in Figures 1- sub-chassis 2- upper chassis 3- panel path 4- chassis legs 25 5- chassis connecting post 6- upper carrier line 7- panel chassis 8-panel legs 9- panel wheel 30 10-panel 11- panel partition 4 12-board template pieces 13- Panel electrical connections 14- Panel control and data processing unit 15- Panel top communication module 16- PLC 5 17- spiral connecting cable 18-panel data transmission cable These components include the control panel, the top module, the spiral connection, and the control box on the control panel. The layout shown is visible in the newly uploaded drawings. Detailed Description of the Invention 10 The invention consists of three main components: chassis assembly, control panel assembly, and communication-control assembly. It consists of structures. Chassis assembly; lower chassis (1), upper chassis (2), panel road (3), chassis legs (4), chassis connection It includes the mast (5) and upper support line (6) elements. The lower chassis (1) of the system It forms the main supporting body that rests on the ground. Chassis legs (4), word 15 The main issue is ensuring the structure is positioned evenly on the ground. (Top) The chassis (2) is connected to the lower chassis by means of chassis linkage posts (5) and the upper carrier It serves as a supporting skeleton for line (6). Panel assembly; panel chassis (7), panel feet (8), panel wheels (9), panel (10), panel partition wall (11), panel template parts (12), panel electrical connections (13) and 20 The panel consists of control and data processing unit (14) elements. Panel chassis (7), The panel is configured to be able to move on the panel path (3) and the panel It is carried by wheels (9). The panel feet (8) attach the panel (10) to the panel chassis (7) It ensures that the cable group is connected at the appropriate angle. The panel (10) ensures the cable group is connected at the appropriate angle. It is the main surface on which it is placed. Panel template parts (12), cables and connection 25 It ensures that the elements are placed according to a predetermined plan. Panel electrical connections (13), where cable ends are connected and test data are received These are regions. The panel control and data processing unit (14) is located on the panel (10) The panel receives test data via electrical connections (13), 30 It evaluates and generates a test result and / or processed data. This The unit is the local assessment center on the board. Communication-control group; panel top communication module (15), PLC (16), spiral It includes the connection cable (17) and the panel data transmission cable (18). The panel top communication module (15) is located on the top of the panel (10) and preferably on top The carrier line (6) is located around the top communication module of the panel. (15), panel control and data processing unit (14) and panel data transmission cable (18) 5 It is connected via the panel control and data processing unit (14). The generated data and / or test result is transmitted to the dashboard via the dashboard data transmission cable (18). It is transmitted to the upper communication module (15). The panel top communication module (15) transmits the data it receives to the PLC (16). This Transmission occurs wirelessly, depending on the application, or via the system line. 10 or it can be realized with an architecture that uses both structures together. The spiral connection cable (17) connects to the movable line of the panel top communication module (15), communication related to power supply, data line and / or PLC (16) It enables flexible connection to the infrastructure. Cables prepared for grouping during the work panel (10) 15 The ends of the cables are placed on it, guided by the panel template pieces (12). The panel to be tested is connected to the electrical connections (13). The panel to be tested is connected to the panel path (3) It is moved to the relevant point along the way. At this stage, the control panel and data processing unit (14) evaluates the data received from the panel's electrical connections (13) and tests It creates the result. The generated data is transmitted to panel 20 via the panel data transmission cable (18). It is transferred to the upper communication module (15). The panel upper communication module (15) receives this It transmits the data to the PLC (16). The PLC (16) decides whether to OK, reject or rework the product. The approved cable assembly is removed from the panel and sent to the next production stage. Products that are rejected are sent to the scrap yard. Products for which a rework decision has been made are displayed on the control panel. It is left and subjected to correction. This decision cycle, request 25 that you uploaded It is also defined in the file with the same logic as the okay-red-rework approach.
Claims
6 REQUESTS 1. The invention is a wireless communication-based cable bundling test method, characterized by: cable assembly connections in production to the pre-production control unit recording, Called from the system during production, 5 with the arrival of the moving panel (10) to be tested in production to the test point Test data via panel electrical connections (13) panel control and received by the data processing unit (14), test data received by the panel control and data processing unit (14) the generation of test results and / or processed data by processing, 10 the generated test result and / or processed data transmitted to the dashboard data transmission Transfer via cable (18) to the panel top communication module (15), The data in question is transmitted to the PLC via the panel top communication module (15) (16) to be forwarded, The OK / Red / Rework decision of the cable tested by PLC (16) is 15 giving, Removing the approved cable from the panel (10) with the barcode, Separating the red cable for scrap, The reworked cable continues its (10) turns in the panel for repair, After the okay / red / rework decision, the next board (10) test point is 20 its arrival and the cycle continuing in the same way, It includes the steps of the process.
2. Wireless communication-based cable operating in accordance with the method in Claim 1. It is a grouping test system and its features include; chassis group, panel group and communication-control It consists of group elements. 25 3. Claim 2 refers to the wireless communication-based cable bundling test system. The feature is that the chassis group element consists of a lower chassis (1), an upper chassis (2), and at least one control panel path (3). chassis legs (4), at least 1 chassis connection post (5) and at least 1 upper support line It consists of (6) elements.
4. Claim 2 refers to a wireless communication-based cable bundling test system, 30 The feature is that the panel group element has a panel chassis (7), at least 2 panel feet (8), at least 2 1 panel wheel (9), at least 1 panel (10), at least 1 panel partition wall (11), 7 panel template parts (12), panel electrical connections (13) and at least 1 panel It consists of control and data processing unit (14) elements.
5. Claim 2 refers to the wireless communication-based cable bundling test system. Its feature is the communication-control group element, panel top communication module (15), PLC (16), spiral connection cable (17) and panel data transmission cable (18) 5 It consists of elements.
6. Claim 2 refers to the wireless communication-based cable bundling test system. feature; test taken via panel electrical connections (13) on the panel The data is transferred to the panel control and data processing unit (14).
7. Claim 2 refers to the wireless communication-based cable bundling test system, which is 10. Its feature is the electrical control and data processing unit (14) on the panel. By evaluating the test data received from the connections, it determines the test result and / or processed data. It is the creation of data.
8. Claim 2 refers to the wireless communication-based cable bundling test system. feature; test 15 created by panel control and data processing unit (14) the result and / or processed data through the dashboard data transmission cable (18) to the dashboard It is transmitted to the upper communication module (15).
9. Claim 2 refers to the wireless communication-based cable bundling test system. feature; the test result received by the panel top communication module (15) and / or 20 10. Claim 2 refers to the wireless communication-based cable bundling test system. Its feature is the connection of the panel top communication module (15) with the PLC (16). having a communication and / or supply line containing a spiral connection cable (17) It is the fact that.
11. Claim 2 refers to a wireless communication-based cable bundling test system, 25 Its feature is that the PLC (16) acts according to the data from the panel top communication module (15). This is the decision-making process regarding the product: acceptance, rejection, or rework.
12. Claim 2 refers to the wireless communication-based cable bundling test system. The feature is to identify which connection or cable part of the rejected product is faulty. It is reported to the operator by the PLC (16). 30 13. Claim 2 refers to the wireless communication-based cable bundling test system. Features; panel control and data processing unit (14) and panel top communication module (15) is the transmission of data between the panel via the data transmission cable (18).