Self-forming sub-mount / lead frame

Abstract

Light-emitting diode （LED） devices and, more particularly, self-folding lead frames in LED packages are disclosed. Exemplary lead frame structures are provided that include relief lines formed in the lead frame structure that, in response to a force being applied to the lead frame structure, for example, when an LED chip is placed on the lead frame structure, cause the lead frame to self-fold into a predefined shape. The self-folding lead frame can provide the LED package with better manipulation of light control from the package itself than conventional lead frames, while simplifying the manufacturing process.

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