The yarns on both sides of the conductor assembly are curved into a trumpet-shaped conductor wave.

TWI931717BActive Publication Date: 2026-07-11大原祐子
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Patent Information

Application Number
TW113107778
Authority / Receiving Office
TW · TW
Patent Type
Patents
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2026-07-11
Estimated Expiration
2044-03-03

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    Figure IMG-2_DRAW_113107778-A0305-14-0003-3
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Abstract

A method for manufacturing a horn-shaped wire spring with curved yarns on both sides of a wire assembly includes the following steps: weaving a plurality of yarns into a substrate, and respectively setting a plurality of wire assemblies on a plurality of wire setting areas of the substrate, each wire assembly consisting of a plurality of wires, and each wire being a monofilament; immersing the substrate in a resin solution; drying the substrate to form a resin solid layer on the substrate; hot-pressing the horn-shaped wire spring on the substrate, wherein the yarns on both sides of each wire assembly are curved to form two elastic adjustment areas; and separating the horn-shaped wire spring from the substrate. Therefore, this invention can adjust the hardness, elasticity, and toughness of the wire setting areas through the elastic adjustment areas, resulting in a horn-shaped wire spring with uniform hardness, elasticity, and toughness.
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Description

Technical Field

[0001] This invention relates to a horn wire spring, particularly a horn wire spring in which the yarns on both sides of the wire assembly are curved. Prior Technology

[0002] A typical moving-coil loudspeaker produces sound by utilizing the principle that the reaction force of a fixed magnetic field causes another magnetic field to move in the opposite direction (i.e., opposite poles attract, like poles repel). More specifically, the alternating current from the power amplifier is transmitted to the voice coil via wires, changing the polarity of the magnetic field and causing the voice coil to generate a reaction force relative to the fixed magnetic field created by the magnet. Positive pulses cause the diaphragm to move outward relative to the magnet, while negative pulses cause the diaphragm to move inward. As the voice coil drives the diaphragm in this reciprocating motion, the diaphragm pushes air, changing the air pressure and creating sound waves. The spider is responsible for maintaining the correct position of the voice coil within the gap in the magnet's core, ensuring that the voice coil reciprocates along its axis when under force.

[0003] A conventional horn wire spring includes a body, a plurality of wire assemblies, and a resin solidification layer. The body is woven from a plurality of yarns and has a plurality of wire placement areas. The wire assemblies are respectively disposed on the wire placement areas, each wire assembly consisting of a plurality of wires, and each wire being a monofilament. The resin solidification layer covers the surfaces of the yarns and the wire assemblies.

[0004] However, because the conductor assembly is stiffer than yarn, and its elasticity and toughness are inferior, the area where the conductor is set is stiffer than other areas of the speaker wire spring, and its elasticity and toughness are also inferior. Therefore, the uneven hardness, elasticity, and toughness of the speaker wire spring lead to uneven elastic recovery force and fatigue resistance, making the speaker wire spring prone to deformation and thus affecting the sound quality of the speaker output. Summary of the Invention

[0005] The main objective of this invention is to provide a horn-shaped elastic conductor with curved yarns on both sides of the conductor assembly and a method for manufacturing the same, which can adjust the hardness, elasticity, and toughness of the conductor setting area by means of an elastic adjustment area.

[0006] To achieve the aforementioned objective, the present invention provides a method for manufacturing a horn-shaped wire elastic wave with the yarns on both sides of the wire assembly bent, comprising the following steps: weaving a plurality of yarns into a substrate, and respectively setting a plurality of wire assemblies on a plurality of wire setting areas of the substrate, wherein each wire assembly is composed of a plurality of wires, and each wire is a monofilament; immersing the substrate in a resin solution; drying the substrate to form a resin solid layer on the substrate; hot-pressing a horn-shaped wire elastic wave on the substrate, wherein the yarns on both sides of each wire assembly are bent to form two elastic adjustment areas; and separating the horn-shaped wire elastic wave from the substrate.

[0007] In some embodiments, the step of disposing the conductor assemblies on the conductor regions further includes: a plurality of warp yarns of the yarns extending in a straight line and parallel to each other with respect to the conductor assemblies, and a plurality of weft yarns of the yarns extending in a straight line and perpendicular to the warp yarns and the conductor assemblies; wherein the step of hot-pressing to form the horn conductor wave further includes: the weft yarns on both sides of each conductor assembly being curved and forming the elastic adjustment regions with the warp yarns on both sides of each conductor assembly.

[0008] In some embodiments, the step of disposing the conductor assemblies on the conductor regions further includes: a plurality of warp yarns of the yarns extending in a straight line and parallel to each other, and a plurality of weft yarns of the yarns extending in a straight line and perpendicular to the warp yarns of the conductor assemblies; wherein, the step of hot-pressing to form the horn conductor wave further includes: the warp yarns on both sides of each conductor assembly are curved and form the elastic adjustment regions with the weft yarns on both sides of each conductor assembly.

[0009] In some embodiments, the step of hot-pressing the horn wire spring further includes: the yarns on both sides of each wire assembly are asymmetrically bent.

[0010] In some embodiments, the step of weaving the substrate further includes: the conductor assembly being woven into, sewn into, glued into, or clamped into the substrate.

[0011] To achieve the aforementioned objectives, the present invention provides a flared, curved conductor with yarns on both sides of the conductor assembly bent into a spiral shape, comprising a body, a plurality of conductor assemblies, and a resin solidification layer. The body is woven from a plurality of yarns and has a plurality of conductor placement areas. The conductor assemblies are respectively disposed on the conductor placement areas, wherein each conductor assembly consists of a plurality of conductors, and each conductor is a monofilament. The resin solidification layer covers the surfaces of the yarns and conductors. The yarns on both sides of each conductor assembly are bent to form two elastic adjustment areas.

[0012] In some embodiments, the yarns comprise a plurality of warp yarns and a plurality of weft yarns, the warp yarns extending in a straight line and parallel to each other with the conductor assemblies, and the weft yarns extending in a straight line and perpendicular to the warp yarns and conductor assemblies; wherein the weft yarns on both sides of each conductor assembly are curved and form the elastic adjustment regions with the warp yarns on both sides of each conductor assembly.

[0013] In some embodiments, the yarns comprise a plurality of warp yarns and a plurality of weft yarns, the warp yarns extending in a straight line and parallel to each other, and the weft yarns and the conductor assemblies extending in a straight line and perpendicular to the warp yarns; wherein the warp yarns on both sides of each conductor assembly are curved and form the elastic adjustment regions with the weft yarns on both sides of each conductor assembly.

[0014] In some embodiments, the yarns on both sides of each conductor assembly are asymmetrically curved.

[0015] In some embodiments, the wire assemblies are woven into, sewn into, glued into, or clipped into the body.

[0016] The advantage of this invention lies in its ability to adjust the hardness, elasticity, and toughness of the conductor mounting areas through these elastic adjustment regions. This softens the conductor mounting areas and enhances their elasticity and toughness. The hardness, elasticity, and toughness of the conductor mounting areas and the conductor combination are equivalent to the hardness, elasticity, and toughness of other areas of the speaker wire spring. Therefore, the speaker wire spring has uniform hardness, elasticity, and toughness, resulting in uniform elastic recovery force and fatigue resistance, making it less prone to deformation and brittleness, thus improving the sound quality of the speaker output. Simple Explanation of the Diagram

[0017] Figure 1 is a flowchart of the manufacturing method of the present invention. Figure 2 is a schematic diagram of step S10 of the first embodiment of the manufacturing method of the present invention. Figure 3 is a schematic diagram of steps S20 to S50 of the first embodiment of the manufacturing method of the present invention. Figure 4 is a perspective view of the first embodiment of the horn wire spring wave of the present invention. Figure 5 is a schematic diagram of region A in Figure 4. Figure 6 is a schematic diagram of step S10 of the second embodiment of the manufacturing method of the present invention. Figure 7 is a perspective view of a second embodiment of the horn wire spring wave of the present invention. Figure 8 is a schematic diagram of region B in Figure 7. Figure 9 is a schematic diagram of step S10 of the third embodiment of the manufacturing method of the present invention. Figure 10 is a perspective view of a third embodiment of the horn wire spring wave of the present invention. Figure 11 is a schematic diagram of region C in Figure 10. Figure 12 is a schematic diagram of step S10 of the fourth embodiment of the manufacturing method of the present invention. Figure 13 is a perspective view of the fourth embodiment of the horn wire spring wave of the present invention. Figure 14 is a schematic diagram of region D in Figure 13. Figure 15 is a schematic diagram of step S10 of the fifth embodiment of the manufacturing method of the present invention. Figure 16 is a perspective view of the fifth embodiment of the horn wire spring wave of the present invention. Figure 17 is a schematic diagram of region E in Figure 16. Figure 18 is a schematic diagram of step S10 of the sixth embodiment of the manufacturing method of the present invention. Figure 19 is a perspective view of the sixth embodiment of the horn wire spring wave of the present invention. Figure 20 is a schematic diagram of region F in Figure 19. Implementation

[0018] The following description, in conjunction with the accompanying drawings and component symbols, provides a more detailed account of the embodiments of the present invention, so that those skilled in the art can implement them after studying this specification.

[0019] Figure 1 is a flowchart of the manufacturing method of the present invention. Figure 2 is a schematic diagram of step S10 of the first embodiment of the manufacturing method of the present invention. Figure 3 is a schematic diagram of steps S20 to S50 of the first embodiment of the manufacturing method of the present invention. The present invention provides a method for manufacturing a horn-shaped coiled conductor with the yarns on both sides of the conductor assembly bent, comprising the following steps:

[0020] In step S10, as shown in Figures 1 and 2, a plurality of yarns 10 are woven into a substrate 30, and a plurality of conductor combinations 20 are respectively disposed on a plurality of conductor placement areas 31 of the substrate 30. Each conductor combination 20 consists of a plurality of conductors 21, each conductor 21 being a monofilament, and these conductors 21 are spaced apart.

[0021] Specifically, the plurality of warp yarns 11 of the yarns 10 and the combination of conductors 20 extend in a straight line and are parallel to each other, and the plurality of weft yarns 12 of the yarns 10 extend in a straight line and are perpendicular to the warp yarns 11 and the combination of conductors 20.

[0022] In the first embodiment, step S10 further includes: spaced the warp yarns 11 and the conductor combinations 20, the warp yarns 11 and the conductor combinations 20 extending in a straight line and parallel to each other; and interlacing the weft yarns 12 with the warp yarns 11 and the conductor combinations 20 to weave a substrate 30.

[0023] In some embodiments, step S10 further includes: the wire assembly 20 being sewn onto the substrate 30 through a plurality of stitches. In some embodiments, step S10 further includes: the wire assembly 20 being adhered to the substrate 30 through a plurality of adhesive layers. In some embodiments, step S10 further includes: the wire assembly 20 being sandwiched between two substrates 30.

[0024] In step S20, as shown in Figures 1 and 3, the substrate 30 is immersed in a resin solution 41 in a resin tank 40, so that the warp yarns 11, the weft yarns 12 and the conductors 21 adsorb and adhere to the resin.

[0025] Step S30, as shown in Figures 1 and 3, involves a drying apparatus 50 comprising an upper baking plate 51 and a lower baking plate 52. The temperature of the upper baking plate 51 and the lower baking plate 52 is used to remove moisture and volatile substances from the resin on the substrate 30, thereby drying the substrate 30. Simultaneously, the resin penetrates into the substrate 30 and adheres to the warp yarns 11, the weft yarns 12, and the conductors 21 to form a resin solidification layer 130 (see Figure 5). The resin solidification layer 130 covers the surfaces of the warp yarns 11, the weft yarns 12, and the conductors 21.

[0026] Step S40, as shown in Figures 1 and 3, a hot press forming apparatus 60 includes a forming mold 61 and a heating device (not shown). The forming mold 61 includes an upper mold 611 and a lower mold 612. When the upper mold 611 and the lower mold 612 are closed and pressure is applied to the substrate 30, the heating device is energized to raise the temperature of the upper mold 611 and the lower mold 612 to 190°C. Up to 270 This softens the resin on the substrate 30. In addition to breaking down the resin, it also fills the gaps, connecting them to form a final resin solid layer 130, covering the warp yarns 11, weft yarns 12, and conductors 21, thereby hot-pressing a trumpet-shaped conductor spring 100 onto the substrate 30. Importantly, the weft yarns 12 on both sides of each conductor assembly 20 are curved and form two elastic adjustment regions 140 and 141 with the warp yarns 11 on both sides of each conductor assembly 20 (see Figure 5). Preferably, the weft yarns 12 on both sides of each conductor assembly 20 are asymmetrically curved (see Figure 5), the elastic adjustment region 140 contains ten warp yarns 11, the elastic adjustment region 141 contains thirteen warp yarns 11, and the number of warp yarns 11 in the elastic adjustment region 141 is greater than the number of warp yarns 11 in the elastic adjustment region 140.

[0027] In step S50, as shown in Figures 1 and 3, a cutting device 70 includes an upper cutter 71 and a lower cutter 72. The upper cutter 71 and the lower cutter 72 cut the horn wire spring 100 from the substrate 30, thereby separating the horn wire spring 100 from the substrate 30.

[0028] Figure 4 is a perspective view of a first embodiment of the horn wire spring 100 of the present invention. Figure 5 is a schematic diagram of region A of Figure 4. As shown in Figures 4 and 5, the present invention provides a horn wire spring 100 in which the yarns on both sides of the wire assembly are curved, comprising a body 110, a plurality of wire assemblies 20, and a resin solidification layer. The body 110 is woven from a plurality of yarns 10 and has a plurality of wire setting areas 31. The wire assemblies 20 are respectively disposed on the wire setting areas 31, each wire assembly 20 is composed of a plurality of wires 21, and each wire 21 is a monofilament. The resin solidification layer 130 covers the surfaces of the yarns 10 and the wires 21.

[0029] Specifically, the yarns 10 comprise a plurality of warp yarns 11 and a plurality of weft yarns 12. The warp yarns 11 extend in a straight line and are parallel to each other with the guide yarn assemblies 20, and the weft yarns 12 extend in a straight line and are perpendicular to the warp yarns 11 and the guide yarn assemblies 20. Importantly, the weft yarns 12 on both sides of each guide yarn assembly 20 are curved and form two elastic adjustment regions 140 and 141 with the warp yarns 11 on both sides of each guide yarn assembly 20. Preferably, the weft yarns 12 on both sides of each guide yarn assembly 20 are asymmetrically curved. The elastic adjustment region 140 contains ten warp yarns 11, and the elastic adjustment region 141 contains thirteen warp yarns 11. The number of warp yarns 11 in the elastic adjustment region 141 is greater than the number of warp yarns 11 in the elastic adjustment region 140.

[0030] In the first embodiment, the warp yarns 11 and the conductor combinations 20 are spaced apart, the warp yarns 11 and the conductor combinations 20 extend in a straight line and are parallel to each other, and the weft yarns 12 are interwoven with the warp yarns 11 and the conductor combinations 20 to weave the body 110.

[0031] In some embodiments, the wire assemblies 20 are sewn onto the body 110 through a plurality of stitches. In some embodiments, the wire assemblies 20 are adhered to the body 110 through a plurality of adhesive layers. In some embodiments, the wire assemblies 20 are sandwiched between two body pieces 110.

[0032] Figure 6 is a schematic diagram of step S10 of the second embodiment of the manufacturing method of the present invention. As shown in Figure 6, in terms of method, the difference between the second embodiment and the first embodiment is that in step S10, the conductors 21 are twisted together so that each conductor combination 20A forms a multifilament body with a circular cross-section.

[0033] Figure 7 is a perspective view of a second embodiment of the speaker wire spring 100A of the present invention. Figure 8 is a schematic diagram of region B of Figure 7. As shown in Figures 7 and 8, in terms of structure, the wires 21 are twisted so that each wire assembly 20A forms a multifilament body with a circular cross-section.

[0034] Figure 9 is a schematic diagram of step S10 of the third embodiment of the manufacturing method of the present invention. As shown in Figure 9, in terms of method, the difference between the third embodiment and the first and second embodiments is that in step S10, the conductors 21 are interwoven with each other, so that each conductor combination 20B forms a multifilament body with a flat cross-section.

[0035] Figure 10 is a perspective view of the third embodiment of the horn wire spring of the present invention. Figure 11 is a schematic diagram of region C in Figure 10. As shown in Figures 10 and 11, in terms of structure, the difference between the third embodiment and the previous embodiment is that the wires 21 are interwoven with each other, so that each wire combination 20B forms a multifilament body with a flat cross-section.

[0036] Figure 12 is a schematic diagram of step S10 of the fourth embodiment of the manufacturing method of the present invention. As shown in Figure 12, in terms of method, the fourth embodiment differs from the first embodiment in that: First, in step S10, the warp yarns 11 extend in a straight line and are parallel to each other, and the weft yarns 12 and the conductor combinations 20 extend in a straight line and are perpendicular to the warp yarns 11. Specifically, step S10 further includes: the warp yarns 11 are spaced apart and extend in a straight line; and the weft yarns 12 and the conductor combinations 20 are spaced apart and interwoven with the warp yarns 11 to weave the substrate 30. Second, in step S40, the warp yarns 11 on both sides of each conductor combination 20 are curved and form two elastic adjustment regions 140, 141 with the weft yarns 12 on both sides of each conductor combination 20 (see Figure 14). Preferably, the warp yarns 11 on both sides of each conductor assembly 20 are asymmetrically curved (see Figure 14), the elastic adjustment area 140 contains ten weft yarns 12, the elastic adjustment area 141 contains eight weft yarns 12, and the number of weft yarns 12 in the elastic adjustment area 141 is less than the number of weft yarns 12 in the elastic adjustment area 140.

[0037] Figure 13 is a perspective view of the fourth embodiment of the speaker wire spring wave 100C of the present invention. Figure 14 is a schematic diagram of region D in Figure 13. As shown in Figures 13 and 14, in terms of structure, the fourth embodiment differs from the first embodiment in that: firstly, the warp yarns 11 extend in a straight line and are parallel to each other, and the weft yarns 12 and the wire assemblies 20 extend in a straight line and are perpendicular to the warp yarns 11. Specifically, the warp yarns 11 are spaced apart and extend in a straight line, and the weft yarns 12 and the wire assemblies 20 are spaced apart and interwoven with the warp yarns 11 to weave the body 110. Secondly, the warp yarns 11 on both sides of each wire assembly 20 are curved and form two elastic adjustment regions 140, 141 with the weft yarns 12 on both sides of each wire assembly 20. Preferably, the warp yarns 11 on both sides of each conductor assembly 20 are asymmetrically curved, the elastic adjustment area 140 contains ten weft yarns 12, the elastic adjustment area 141 contains eight weft yarns 12, and the number of weft yarns 12 in the elastic adjustment area 141 is less than the number of weft yarns 12 in the elastic adjustment area 140.

[0038] Figure 15 is a schematic diagram of step S10 of the fifth embodiment of the manufacturing method of the present invention. As shown in Figure 15, the difference between the fifth embodiment and the second embodiment in terms of method is as follows: First, in step S10, the warp yarns 11 extend in a straight line and are parallel to each other, and the weft yarns 12 and the conductor combinations 20A extend in a straight line and are perpendicular to the warp yarns 11. Specifically, step S10 further includes: the warp yarns 11 are spaced apart and extend in a straight line; and the weft yarns 12 and the conductor combinations 20A are spaced apart and interwoven with the warp yarns 11 to weave the substrate 30. Second, in step S40, the warp yarns 11 on both sides of each conductor combination 20A are curved and form two elastic adjustment regions 140, 141 with the weft yarns 12 on both sides of each conductor combination 20A (see Figure 17). Preferably, the warp yarns 11 on both sides of each conductor assembly 20 are asymmetrically curved (see Figure 17), the elastic adjustment area 140 contains ten weft yarns 12, the elastic adjustment area 141 contains eight weft yarns 12, and the number of weft yarns 12 in the elastic adjustment area 141 is less than the number of weft yarns 12 in the elastic adjustment area 140.

[0039] Figure 16 is a perspective view of the fifth embodiment of the speaker wire spring wave 100D of the present invention. Figure 17 is a schematic diagram of region E in Figure 16. As shown in Figures 16 and 17, in terms of structure, the fifth embodiment differs from the second embodiment in that: firstly, the warp yarns 11 extend in a straight line and are parallel to each other, and the weft yarns 12 and the wire combinations 20A extend in a straight line and are perpendicular to the warp yarns 11. Specifically, the warp yarns 11 are spaced apart and extend in a straight line, and the weft yarns 12 and the wire combinations 20A are spaced apart and interwoven with the warp yarns 11 to weave the body 110. Secondly, the warp yarns 11 on both sides of each wire combination 20A are curved and form two elastic adjustment regions 140, 141 with the weft yarns 12 on both sides of each wire combination 20A. Preferably, the warp yarns 11 on both sides of each conductor assembly 20A are asymmetrically curved, the elastic adjustment area 140 contains ten weft yarns 12, the elastic adjustment area 141 contains eight weft yarns 12, and the number of weft yarns 12 in the elastic adjustment area 141 is less than the number of weft yarns 12 in the elastic adjustment area 140.

[0040] Figure 18 is a schematic diagram of step S10 of the sixth embodiment of the manufacturing method of the present invention. As shown in Figure 18, the difference between the sixth embodiment and the third embodiment in terms of method is as follows: First, in step S10, the warp yarns 11 extend in a straight line and are parallel to each other, and the weft yarns 12 and the conductor combinations 20B extend in a straight line and are perpendicular to the warp yarns 11. Specifically, step S10 further includes: the warp yarns 11 are spaced apart and extend in a straight line; and the weft yarns 12 and the conductor combinations 20B are spaced apart and interwoven with the warp yarns 11 to weave the substrate 30. Second, in step S40, the warp yarns 11 on both sides of each conductor combination 20B are curved and form two elastic adjustment regions 140, 141 with the weft yarns 12 on both sides of each conductor combination 20B (see Figure 20). Preferably, the warp yarns 11 on both sides of each conductor assembly 20 are asymmetrically curved (see Figure 20), the elastic adjustment area 140 contains ten weft yarns 12, the elastic adjustment area 141 contains eight weft yarns 12, and the number of weft yarns 12 in the elastic adjustment area 141 is less than the number of weft yarns 12 in the elastic adjustment area 140.

[0041] Figure 19 is a perspective view of the sixth embodiment of the speaker wire spring wave 100E of the present invention. Figure 20 is a schematic diagram of region F in Figure 19. As shown in Figures 19 and 20, in terms of structure, the sixth embodiment differs from the third embodiment in that: firstly, the warp yarns 11 extend in a straight line and are parallel to each other, and the weft yarns 12 and the wire combinations 20B extend in a straight line and are perpendicular to the warp yarns 11. Specifically, the warp yarns 11 are spaced apart and extend in a straight line, and the weft yarns 12 and the wire combinations 20B are spaced apart and interwoven with the warp yarns 11 to weave the body 110. Secondly, the warp yarns 11 on both sides of each wire combination 20B are curved and form two elastic adjustment regions 140, 141 with the weft yarns 12 on both sides of each wire combination 20B. Preferably, the warp yarns 11 on both sides of each conductor assembly 20B are asymmetrically curved, the elastic adjustment area 140 contains ten weft yarns 12, the elastic adjustment area 141 contains eight weft yarns 12, and the number of weft yarns 12 in the elastic adjustment area 141 is less than the number of weft yarns 12 in the elastic adjustment area 140.

[0042] In summary, the present invention can adjust the hardness, elasticity, and toughness of the conductor placement areas 31 by means of the elastic adjustment areas 140 and 141, making the conductor placement areas 31 softer and improving their elasticity and toughness. The hardness, elasticity, and toughness of the conductor placement areas 31 and the conductor combinations 20, 20A, and 20B are equivalent to the hardness, elasticity, and toughness of other areas of the speaker wire springs 100-100E. Therefore, the speaker wire springs 100-100E have uniform hardness, elasticity, and toughness, thereby having uniform elastic recovery force and fatigue resistance, making them less prone to deformation and brittleness, and improving the sound quality of the speaker output.

[0043] The above description is merely for explaining preferred embodiments of the present invention and is not intended to limit the present invention in any way. Therefore, any modifications or changes made to the present invention under the same inventive spirit should still be included within the scope of protection intended by the present invention.

[0044] 10: Yarn 11: Warp yarn 12: Weft yarn 20, 20A, 20B: Conductor Combinations 21: Conductor 30: Substrate 31: Area for setting up conductors 40: Resin tank 41: Resin solution 50: Drying device 51: Upper baking plate 52: Lower baking plate 60: Hot pressing forming device 61: Molding mold 611: Upper mold 612: Lower mold 70: Cutting device 71: Upper cutting tool 72: Lower cutting tool 100, 100A, 100B, 100C, 100D, 100E: Horn wire springs 110:Ontology 130: Resin solid layer 140, 141: Flexible adjustment area S10~S50: Steps

Claims

1. A horn-shaped conductor with curved yarns on both sides of a conductor assembly, comprising: A body, woven from a plurality of yarns, and having a plurality of conductor setting areas; a plurality of conductor combinations, respectively disposed on the conductor setting areas, wherein each conductor combination consists of a plurality of conductors, and each conductor is a monofilament; and a resin solidification layer covering the surfaces of the yarns and conductors; wherein the yarns comprise a plurality of warp yarns and a plurality of weft yarns, the warp yarns and conductor combinations extending in a straight line and parallel to each other, and the weft yarns extending in a straight line and perpendicular to the warp yarns and conductor combinations; wherein the weft yarns on both sides of each conductor combination are asymmetrically curved and form two elastic adjustment areas with the warp yarns on both sides of each conductor combination, one of the elastic adjustment areas containing at least ten warp yarns, and the other elastic adjustment area containing at least thirteen warp yarns, and the number of warp yarns in the other elastic adjustment area is greater than the number of warp yarns in the one of the elastic adjustment areas.

2. A horn-shaped conductor with curved yarns on both sides of a conductor assembly, comprising: A body is woven from a plurality of yarns and has a plurality of conductor setting areas; a plurality of conductor assemblies are respectively disposed on the conductor setting areas, wherein each conductor assembly consists of a plurality of conductors, and each conductor is a monofilament; and a resin solidification layer covers the surfaces of the yarns and conductors; wherein the yarns comprise a plurality of warp yarns and a plurality of weft yarns, the warp yarns extend in a straight line and are parallel to each other, and the weft yarns and conductor assemblies extend in a straight line and are perpendicular to the warp yarns; wherein the warp yarns on both sides of each conductor assembly are asymmetrically curved and form two elastic adjustment areas with the weft yarns on both sides of each conductor assembly, one of the elastic adjustment areas contains at least ten weft yarns, and the other elastic adjustment area contains at least eight weft yarns, and the number of weft yarns in the other elastic adjustment area is less than the number of weft yarns in the one of the elastic adjustment areas.

3. The yarns on both sides of the conductor assembly as described in claim 1 or 2 are curved in a trumpet-shaped conductor wave, wherein, These conductor assemblies are woven into, sewn into, glued into, or clamped into the body.