Cable connector
The cable connector addresses misalignment issues by using protrusions and positioning blocks for precise cable module alignment, enhancing manufacturing yield and connection reliability.
Patent Information
- Application Number
- TW113143431
- Authority / Receiving Office
- TW · TW
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2024-08-22
- Filing Date
- 2024-11-12
- Publication Date
- 2026-07-11
- Estimated Expiration
- 2044-11-11
AI Technical Summary
Cable connectors in existing technologies lack effective positioning mechanisms for cable modules, leading to misalignment issues that reduce manufacturing yield.
A cable connector design featuring protrusions and positioning blocks on a base portion to secure the cable module, with vertical abutting surfaces ensuring precise alignment and positioning of the cable module, enhancing manufacturing yield.
The design improves the manufacturing process yield by ensuring accurate positioning of cable modules, preventing misalignment and facilitating reliable electrical connections.
Smart Images

Figure IMG-2_DRAW_113143431-A0101-14-0001-1 
Figure IMG-2_DRAW_113143431-A0101-14-0001-2 
Figure IMG-2_DRAW_113143431-A0101-14-0002-3
Abstract
Description
Technical Field
[0001] This application relates to a cable connector, belonging to the field of connector technology. Prior Technology
[0002] Cable connectors in related technologies typically include an insulating body, a plurality of conductive terminals disposed on the insulating body, and a cable module in contact with the conductive terminals. The insulating body typically has a terminal tail mounting groove, and the conductive terminal includes a tail portion disposed within the terminal tail mounting groove. The cable module typically includes a plurality of cables, each cable including a core wire for fixing to the tail portion of the conductive terminal.
[0003] However, when the cable module is installed on the insulating body and corresponds to the conductive terminal, the lack of positioning of the cable module makes it easy for the cable module to become misaligned, reducing the yield of the process.
[0004] Therefore, it is necessary to improve the cable connectors in the relevant technologies. Summary of the Invention
[0005] The purpose of this invention is to provide a cable connector that can limit the position of a first cable module, thereby improving the yield of the manufacturing process.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a cable connector, comprising: a base portion, the base portion having a first surface, a plurality of first protrusions extending and protruding from the first surface along a first direction, and a first positioning block further extending and protruding from at least one of the first protrusions along the first direction, wherein a first terminal tail mounting groove is formed between two adjacent first protrusions, and the first positioning block having a first positioning surface located at the rear end of the first terminal tail mounting groove; a metal shielding sheet, the metal shielding sheet being fixed to the base portion; a plurality of first conductive terminals, each first conductive terminal including a first tail portion, the first tail portion being at least partially received in a corresponding first terminal tail mounting groove; and a first... A cable module includes a first metal strip and a plurality of first cables. The first metal strip has a first contact surface, and each first cable includes a first core wire protruding from the first contact surface. The first cable module is mounted on a base portion, and the first metal strip is supported on a first surface of the base portion. The first contact surface of the first metal strip abuts against a first positioning surface of a first positioning block along a second direction to limit the positioning of the first cable module in the second direction, which is perpendicular to the first direction. The first core wire of the first cable is configured to be electrically connected to the first tail of a corresponding first conductive terminal. The first metal strip is in contact with the metal shielding sheet.
[0007] As a further improvement of the present invention, both the first positioning surface and the first contact surface are vertical surfaces.
[0008] As a further improved technical solution of the present invention, the first protrusion extends integrally with the base portion, and the first positioning block extends integrally with the corresponding first protrusion.
[0009] As a further improvement of the present invention, there are several first positioning blocks that correspond one-to-one with the first protrusions, wherein a first cable positioning groove is formed between two adjacent first positioning blocks and is connected to the first terminal tail mounting groove, and the first cable is at least partially housed in the first cable positioning groove.
[0010] As a further improved technical solution of the present invention, the first positioning surfaces of all the first positioning blocks are located in the same plane so as to abut against the first contact surface of the first metal strip.
[0011] As a further improvement of the present invention, the plurality of first cables all partially pass through the first metal strip and are fixed to the first metal strip.
[0012] As a further improved technical solution of the present invention, the first metal strip includes a first top wall, a first bottom wall opposite to the first top wall, and a first front end wall connecting the first top wall and the first bottom wall. The first abutting surface is provided on the first front end wall, and the first bottom wall is supported on the first surface of the base portion.
[0013] As a further improved technical solution of the present invention, the first top wall includes a first extended top located at the side end, the first bottom wall includes a first extended bottom located at the side end, the first metal strip includes a first front end connecting portion connecting the front end of the first extended top and the front end of the first extended bottom, the first metal strip also includes a first rear end connecting portion connecting the rear end of the first extended top and the rear end of the first extended bottom; the first extended top, the first front end connecting portion, the first extended bottom and the first rear end connecting portion form a frame shape; the first extended bottom is supported on the first surface of the base portion.
[0014] As a further improved technical solution of the present invention, the first bottom wall includes a first protrusion extending forward from the first extended bottom, the first protrusion protruding forward from the first front end connecting portion, and the first protrusion supporting the first surface of the base portion.
[0015] As a further improvement of the present invention, the first metal strip includes a first extended tail that extends rearward and protrudes from the first rear end connection portion, and the first extended tail is configured to contact the metal shielding sheet.
[0016] As a further improved technical solution of the present invention, the metal shielding sheet includes a first extension portion exposed outside the base portion and a first mounting portion integrally extended from the first extension portion. The first mounting portion is provided with a first mounting hole, and the first extension tail portion is welded and fixed to the first extension portion.
[0017] As a further improvement of the present invention, the cable connector further includes an insulating body, the insulating body having a mating cavity; the plurality of first conductive terminals are mounted on the insulating body, wherein each first conductive terminal includes a first fixing part fixed in the insulating body and a first elastic arm extending from one end of the first fixing part, the first elastic arm having a first contact part protruding into the mating cavity; the first tail extends from the other end of the first fixing part.
[0018] As a further improvement of the present invention, the insulating body includes an installation cavity communicating with the docking cavity; the cable connector includes an insulating fixing block, the base portion is disposed on the insulating fixing block, and the insulating fixing block is at least partially installed in the installation cavity; the metal shielding sheet is embedded in the insulating fixing block, and the metal shielding sheet has a first abutting spring arm protruding from the insulating fixing block and located at the rear of the docking cavity, and a second abutting spring arm protruding from the insulating fixing block and located at both sides of the docking cavity.
[0019] As a further improved technical solution of the present invention, the cable connector further includes a first metal housing and a second metal housing, wherein the insulating body is circumferentially wrapped by the first metal housing and the second metal housing; the first metal housing and the second metal housing are fastened together; the first metal housing and / or the second metal housing are in contact with the metal shielding sheet; the insulating body is provided with a first wall portion and a second wall portion disposed opposite to the first wall portion, the mating cavity is located between the first wall portion and the second wall portion, the first wall portion is provided with at least one first slot penetrating the first wall portion along the first direction, the second wall portion is provided with at least one second slot penetrating the second wall portion along the first direction; the first metal housing is provided with a first elastic abutment arm protruding from the first slot into the mating cavity, and the second metal housing is provided with a second elastic abutment arm protruding from the second slot into the mating cavity.
[0020] As a further improved technical solution of the present invention, the base portion is provided with a second surface opposite to the first surface, a plurality of second protrusions extending downward and protruding from the second surface, and a second positioning block extending downward and protruding from at least one of the second protrusions. A second terminal tail mounting groove is formed between two adjacent second protrusions. The second positioning block is provided with a second positioning surface located at the rear end of the second terminal tail mounting groove. The cable connector further includes: a plurality of second conductive terminals, each second conductive terminal including a second tail, the second tail being at least partially received in the corresponding second terminal tail mounting groove; a second cable module, the second cable module including a second metal strip and a plurality of second cables, the second metal strip being provided with a second abutment surface, each second cable including a second core wire, the second core wire protruding from the second abutment surface; the second cable module is mounted on the base portion, the second metal strip is supported on the second surface of the base portion, the second abutment surface of the second metal strip abuts against the second positioning surface of the second positioning block along the second direction to limit the second cable module in the second direction; the second core wire of the second cable is configured to be electrically connected to the second tail of the corresponding second conductive terminal; the second metal strip is in contact with the metal shield.
[0021] As a further improved technical solution of the present invention, the second protrusion extends integrally with the base portion, and the second positioning block extends integrally with the corresponding second protrusion; there are a plurality of second positioning blocks and they correspond one-to-one with the second protrusions, wherein a second cable positioning groove is formed between two adjacent second positioning blocks and is connected to the mounting groove at the tail of the second terminal, and the second cable is at least partially housed in the second cable positioning groove; the second positioning surfaces of all the second positioning blocks are located in the same plane so as to abut together with the second contact surface of the second metal strip.
[0022] As a further improved technical solution of the present invention, the center of the first core wire of the first cable is located in the first horizontal plane, and the first positioning block is provided with a top surface, which is not higher than the first horizontal plane.
[0023] Compared to existing technologies, the cable connector of the present invention has a base portion, wherein the base portion has a first positioning block, and the first positioning block has a first positioning surface located at the rear end of the mounting groove of the first terminal tail. The first cable module is mounted on the base portion, and the first metal strip is supported on the first surface of the base portion. The first abutting surface of the first metal strip abuts against the first positioning surface of the first positioning block along a second direction to limit the first cable module in the second direction, thereby improving the process yield. Simple Explanation of the Diagram
[0024] Figure 1 is a perspective view of the cable connector of the present invention in one embodiment; Figure 2 is a three-dimensional schematic diagram of Figure 1 from another angle; Figure 3 is a top view of Figure 1; Figure 4 is a bottom view of Figure 1; Figure 5 is a partial exploded perspective view of the cable connector shown in Figure 1, in which the first metal housing and the second metal housing are separated. Figure 6 is a partial exploded three-dimensional view of Figure 5 from another angle; Figure 7 is a further exploded perspective view after removing the first metal outer shell and the second metal outer shell shown in Figure 5, in which the insulating body is separated; Figure 8 is a magnified view of part B circled in Figure 7; Figure 9 is a three-dimensional exploded view of Figure 7 from another angle; Figure 10 is a three-dimensional exploded view of Figure 7 from another angle; Figure 11 is a further exploded perspective view after removing the insulating body described in Figure 7, in which the first cable module and the second cable module are separated; Figure 12 is a three-dimensional exploded view of Figure 11 from another angle; Figure 13 is a three-dimensional exploded view of Figure 11 from another angle; Figure 14 is a magnified view of the circled part C in Figure 13; Figure 15 is a magnified view of the circled part D in Figure 13; Figure 16 is an exploded perspective view of the first conductive terminal, the second conductive terminal, and the shielding sheet assembly in Figure 11; Figure 17 is an exploded three-dimensional view of Figure 16 from another angle; Figure 18 is a three-dimensional exploded view of Figure 16 from another angle; Figure 19 is a cross-sectional view along line EE in Figure 3; Figure 20 is a magnified view of the framed portion F in Figure 19; Figure 21 is a cross-sectional view along line GG in Figure 1; Figure 22 is a cross-sectional view along line HH in Figure 3. Implementation
[0025] The exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. If several embodiments exist, features in these embodiments may be combined with each other without conflict. When the description refers to the drawings, unless otherwise stated, the same numbers in different drawings represent the same or similar elements. The descriptions in the following exemplary embodiments do not represent all embodiments consistent with the present invention; rather, they are merely examples of apparatuses, products, and / or methods consistent with some aspects of the present invention as described in the claims.
[0026] The terminology used in this invention is for the purpose of describing particular embodiments only and is not intended to limit the scope of protection of this invention. The singular forms “a,” “the,” or “the” used in the specification and claims of this invention are also intended to include the plural forms, unless the context clearly indicates otherwise.
[0027] It should be understood that the terms "first," "second," and similar words used in the specification and appended claims of this invention do not indicate any order, quantity, or importance, but are merely used to distinguish features. Similarly, the terms "an" or "a" do not indicate a quantity limitation, but rather indicate the presence of at least one. Unless otherwise stated, the terms "before," "after," "upper," "lower," and similar words appearing in this invention are for ease of explanation only and are not limited to a specific location or spatial orientation. The terms "comprising" or "including" are an open-ended expression, meaning that the element preceding "comprising" or "including" encompasses the element following "comprising" or "including" and its equivalents, but this does not preclude the element preceding "comprising" or "including" from including other elements. In this invention, the word "several" means two or more.
[0028] Referring to Figures 1 to 22, the present invention discloses a cable connector 100, which includes an insulating body 1, a metal outer shell 2 fixed on the insulating body 1, a plurality of first conductive terminals 31 disposed on the insulating body 1, a plurality of second conductive terminals 32 disposed on the insulating body 1, a shielding sheet assembly 4 mounted on the insulating body 1, a first cable module 51 electrically connected to the first conductive terminals 31, and a second cable module 52 electrically connected to the second conductive terminals 32.
[0029] In one embodiment illustrated in the present invention, the cable connector 100 is a cable connector for mating with the charging interface of an electronic device (e.g., a laptop computer). Of course, the cable connector 100 can also be used for other purposes such as transmitting data and / or power, which will not be elaborated upon here.
[0030] Referring to Figures 7, 9, and 10, the insulating body 1 includes a first wall portion 11 (e.g., a top wall), a second wall portion 12 (e.g., a bottom wall) disposed opposite to the first wall portion 11, a mating cavity 10 located between the first wall portion 11 and the second wall portion 12, and a mounting cavity 13 communicating with the mating cavity 10. The mating cavity 10 is configured to mate with a mating connector (not shown). The mounting cavity 13 is used to mount the shielding plate assembly 4.
[0031] In the embodiment illustrated in the present invention, the insulating body 1 further includes a mating surface 101 and a mounting surface 102 opposite to the mating surface 101. The mating cavity 10 extends forward through the mating surface 101, and the mounting cavity 13 extends rearward through the mounting surface 102.
[0032] Furthermore, the first wall portion 11 is provided with a plurality of first slots 111 extending through the first wall portion 11 along a first direction A1-A1 (e.g., vertical direction), and the first slots 111 extend forward through the mating surface 101. Similarly, the second wall portion 12 is provided with a plurality of second slots 121 extending through the second wall portion 12 along the first direction A1-A1, and the second slots 121 extend forward through the mating surface 101. In addition, both the first wall portion 11 and the second wall portion 12 are also provided with a plurality of heat dissipation grooves 110 extending through the first wall portion 11 and the second wall portion 12 respectively along the first direction A1-A1. The heat dissipation grooves 110 are connected to the mating cavity 10 for heat dissipation.
[0033] Referring to Figures 1 to 6, the metal outer shell 2 includes a first metal outer shell 21 and a second metal outer shell 22, wherein the insulating body 1 is circumferentially wrapped by the first metal outer shell 21 and the second metal outer shell 22. The first metal outer shell 21 and the second metal outer shell 22 are fastened together. The first metal outer shell 21 is provided with a plurality of first elastic abutment arms 211 protruding from the first slot 111 into the mating cavity 10. The second metal outer shell 22 is provided with a plurality of second elastic abutment arms 221 protruding from the second slot 121 into the mating cavity 10. In the embodiment illustrated in the present invention, the first elastic abutment arms 211 and the second elastic abutment arms 221 are provided with rearwardly bent abutment portions 212, which protrude into the mating cavity 10 to abut against the mating connector.
[0034] Referring to Figure 7, in the embodiment illustrated in this invention, the plurality of first conductive terminals 31 and the plurality of second conductive terminals 32 are respectively arranged in upper and lower rows, and are all fixed to the insulating body 1. Of course, those skilled in the art will understand that the first conductive terminals 31 and the second conductive terminals 32 can also be fixed to the insulating body 1 by other means (e.g., embedding molding), which will not be described in detail here.
[0035] Referring to Figures 16 to 18, in the illustrated embodiment of the present invention, each first conductive terminal 31 includes a first fixing portion 311 fixed in the insulating body 1, a first elastic arm 312 extending from one end (e.g., the front end) of the first fixing portion 311, and a first tail portion 313 extending from the other end (e.g., the rear end) of the first fixing portion 311. The first elastic arm 312 has a first contact portion 3121 protruding into the docking cavity 10. The first tail portion 313 is straight and extends rearward in a horizontal direction.
[0036] Similarly, each second conductive terminal 32 includes a second fixing portion 321 fixed in the insulating body 1, a second elastic arm 322 extending from one end (e.g., the front end) of the second fixing portion 321, and a second tail portion 323 extending from the other end (e.g., the rear end) of the second fixing portion 321. The second elastic arm 322 has a second contact portion 3221 protruding into the docking cavity 10. The second tail portion 323 is straight and extends rearward in a horizontal direction.
[0037] In the embodiment illustrated in the present invention, the first elastic arm 312 and the second elastic arm 322 are respectively located on the upper and lower sides of the docking cavity 10. The first tail portion 313 and the second tail portion 323 are parallel to each other and arranged in the vertical direction.
[0038] In the embodiment illustrated in the present invention, the shielding plate assembly 4 includes an insulating fixing block 41 and a metal shielding plate 42 fixed to the insulating fixing block 41. In one embodiment of the present invention, the metal shielding plate 42 is embedded in the insulating fixing block 41. The insulating fixing block 41 is at least partially installed in the mounting cavity 13.
[0039] The metal shielding plate 42 is provided with a first abutting spring arm 421 protruding from the insulating fixing block 41 and located at the rear of the docking cavity 10, and a second abutting spring arm 422 protruding from the insulating fixing block 41 and located at both sides of the docking cavity 10. The first abutting spring arm 421 and the second abutting spring arm 422 are configured to abut against the docking connector.
[0040] Furthermore, the metal shielding plate 42 also includes a first extension 423 exposed outside the insulating fixing block 41 and located on one side (e.g., the left side) of the shielding plate assembly 4, a second extension 424 exposed outside the insulating fixing block 41 and located on the other side (e.g., the right side) of the shielding plate assembly 4, a first mounting portion 425 integrally extending from the first extension 423, and a second mounting portion 426 integrally extending from the second extension 424. The first mounting portion 425 has a first mounting hole 4251, and the second mounting portion 426 has a second mounting hole 4261. The first mounting hole 4251 and the second mounting portion 426 are used to cooperate with fixing elements to mount the cable connector 100 onto other components.
[0041] The insulating fixing block 41 includes a base portion 40. The base portion 40 is provided with a first surface 401 (e.g., an upper surface), a second surface 402 opposite to the first surface 401, a plurality of first protrusions 403 extending upward along the first direction A1-A1 and protruding from the first surface 401, a plurality of second protrusions 404 extending downward along the first direction A1-A1 and protruding from the second surface 402, a first positioning block 405 extending upward along the first direction A1-A1 and protruding from at least one of the first protrusions 403, and a second positioning block 406 extending downward along the first direction A1-A1 and protruding from at least one of the second protrusions 404.
[0042] In the embodiment illustrated in the present invention, there are multiple first positioning blocks 405, each corresponding to one of the first protrusions 403, and multiple second positioning blocks 406, each corresponding to one of the second protrusions 404. Of course, those skilled in the art will understand that the number of the first positioning blocks 405 and the second positioning blocks 406 can be flexibly adjusted as needed, and this will not be elaborated further in this invention.
[0043] In the embodiment illustrated in the present invention, a first terminal tail mounting groove 4071 is formed between two adjacent first protrusions 403. Each first positioning block 405 has a first positioning surface 4051 located at the rear end of the first terminal tail mounting groove 4071 and a top surface 4052 protruding upward from the first protrusion 403. The first positioning surface 4051 is a vertical surface, and the first positioning surfaces 4051 of all the first positioning blocks 405 are located in the same plane.
[0044] In the embodiment illustrated in the present invention, a first cable positioning groove 4072 is formed between two adjacent first positioning blocks 405, communicating with the first terminal tail mounting groove 4071. The first tail 313 of the first conductive terminal 31 is at least partially received in the corresponding first terminal tail mounting groove 4071 to achieve a certain degree of positioning.
[0045] In the embodiment illustrated in the present invention, the first protrusion 403 extends integrally with the base portion 40, and the first positioning block 405 extends integrally with the corresponding first protrusion 403. The first protrusion 403 and the first positioning block 405 connected together form a stepped shape.
[0046] Similarly, in the embodiment illustrated in the present invention, a second terminal tail mounting groove 4073 is formed between two adjacent second protrusions 404. Each second positioning block 406 has a second positioning surface 4061 located at the rear end of the second terminal tail mounting groove 4073 and a bottom surface 4062 protruding upward from the second protrusion 404. The second positioning surface 4061 is a vertical surface, and the second positioning surfaces 4061 of all the second positioning blocks 406 are located in the same plane.
[0047] In the illustrated embodiment of the present invention, a second cable positioning groove 4074 communicating with the second terminal tail mounting groove 4073 is formed between two adjacent second positioning blocks 406. The second tail 323 of the second conductive terminal 32 is at least partially received in the corresponding second terminal tail mounting groove 4073 to achieve a certain degree of positioning.
[0048] In the embodiment illustrated in the present invention, the second protrusion 404 extends integrally with the base portion 40, and the second positioning block 406 extends integrally with the corresponding second protrusion 404. The connected second protrusion 404 and the second positioning block 406 form a stepped shape.
[0049] Those skilled in the art will understand that, in other embodiments of the present invention, the base portion 40 may also be formed on the insulating body 1.
[0050] Referring to Figures 11 to 13, the first cable module 51 includes a first metal strip 511 and a plurality of first cables 512. In the illustrated embodiment of the present invention, the plurality of first cables 512 partially pass through the first metal strip 511 to be fixed to the first metal strip 511. Of course, in other embodiments of the present invention, the first cables 512 may also be fixed to the first metal strip 511 in other ways.
[0051] The first cable 512 has a first core wire 5121, a first insulating layer 5122 wrapped around the first core wire 5121, and a first insulating sheath 5123 located outside the first insulating layer 5122. The first core wire 5121 of the first cable 512 is configured to be electrically connected (e.g., soldered) to the first tail portion 313 of the corresponding first conductive terminal 31.
[0052] In some embodiments of the present invention, the first cable 512 may also be provided with a first shielding layer located between the first insulating layer 5122 and the first insulating sheath 5123. In this case, the first shielding layers of all the first cables 512 can be connected into a whole by contacting the first shielding layer with the first metal strip 511, thereby improving the shielding effect.
[0053] In the embodiment illustrated in the present invention, the first metal strip 511 has a first abutting surface 5110. The first core wire 5121 protrudes forward from the first abutting surface 5110. The first cable module 51 is mounted on the base portion 40, and the first metal strip 511 is supported on the first surface 401 of the base portion 40. The first abutting surface 5110 of the first metal strip 511 abuts against the first positioning surface 4051 of the first positioning block 405 along the second direction A2-A2 (e.g., the front-to-back direction) to limit the first cable module 51 in the second direction A2-A2. The second direction A2-A2 is perpendicular to the first direction A1-A2. The first metal strip 511 is in contact with the metal shielding sheet 42.
[0054] In the embodiment illustrated in the present invention, the first abutting surface 5110 is always a vertical surface. By abutting the first abutting surface 5110 against the first positioning surface 4051, when the first cable module 51 is installed from back to front along the second direction A2-A2, the first positioning surface 4051 can position the first cable module 51, thereby avoiding the problem of the first cable module 51 not being properly installed in the second direction A2-A2. Additionally, by supporting the first metal strip 511 on the first surface 401 of the base portion 40, the first cable module 51 can also be positioned along the first direction A1-A1.
[0055] After the first cable module 51 is installed in place, the first cable 512 is at least partially housed in the first cable positioning groove 4072. In the embodiment illustrated in the present invention, the first core wire 5121 of the first cable 512 is configured to be welded and fixed to the first tail portion 313 of the corresponding first conductive terminal 31. In the embodiment illustrated in the present invention, the height of the first positioning block 405 protruding upward from the first protrusion 403 needs to be reasonably set to ensure that: on the one hand, the height of the first positioning block 405 protruding upward from the first protrusion 403 can reliably block the first abutment surface 5110 of the first metal strip 511; on the other hand, it avoids the first positioning block 405 protruding upward from the first protrusion 403 too high, which would affect the welding of the first core wire 5121 of the first cable 512 to the first tail portion 313 of the first conductive terminal 31. When the height of the first positioning block 405 protruding upward from the first protrusion 403 is too high, the welding torch is likely to touch the first positioning block 405, causing it to melt, affecting the appearance and easily causing failure.
[0056] Referring to Figures 19 and 20, in the illustrated embodiment of the present invention, the center of the first core wire 5121 of the first cable 512 is located within the first horizontal plane M1, and the top surface 4052 of the first positioning block 405 is not higher than the first horizontal plane M1. Preferably, the top surface 4052 of the first positioning block 405 is slightly lower than the first horizontal plane M1.
[0057] In the embodiment illustrated in the present invention, the first positioning surfaces 4051 of all the first positioning blocks 405 are located in the same plane so as to abut against the first contact surface 5110 of the first metal strip 511, thereby improving the structural strength.
[0058] Referring to Figures 8 and 11 to 13, in the illustrated embodiment of the present invention, the first metal strip 511 includes a first top wall 5111, a first bottom wall 5112 opposite to the first top wall 5111, a first front end wall 5113 connecting the first top wall 5111 and the first bottom wall 5112, and a first rear end wall 5114 connecting the first top wall 5111 and the first bottom wall 5112. In the illustrated embodiment of the present invention, the first abutment surface 5110 is provided on the first front end wall 5113, and the first bottom wall 5112 is supported on the first surface 401 of the base portion 40.
[0059] More specifically, in the embodiment illustrated in the present invention, the first top wall 5111 includes a first extended top 5111a located at a side end. The first bottom wall 5112 includes a first extended bottom 5112a located at a side end. The first metal strip 511 includes a first front end connecting portion 5113a connecting the front end of the first extended top 5111a and the front end of the first extended bottom 5112a. The first metal strip 511 also includes a first rear end connecting portion 5114a connecting the rear end of the first extended top 5111a and the rear end of the first extended bottom 5112a. The first extended top 5111a, the first front end connecting portion 5113a, the first extended bottom 5112a, and the first rear end connecting portion 5114a form a frame shape to increase structural strength. The first extended bottom 5112a is supported on the first surface 401 of the base portion 40.
[0060] Additionally, the first bottom wall 5112 includes a first protrusion 5112b extending forward from the first extended bottom 5112a. The first protrusion 5112b protrudes forward from the first front end connecting portion 5113a and is supported on the first surface 401 of the base portion 40. The first metal strip 511 also includes a first extended tail 5115 extending rearward from the first rear end connecting portion 5114a. The first extended tail 5115 is configured to contact the first extension 423 of the metal shielding sheet 42. Preferably, the first extended tail 5115 is welded and fixed to the first extension 423 of the metal shielding sheet 42.
[0061] In one embodiment of the present invention, the left and right sides of the first metal strip 511 are symmetrically arranged, and the structure of the other side is described above. The present invention will not repeat the description.
[0062] The second cable module 52 includes a second metal strip 521 and a plurality of second cables 522. In the embodiment illustrated in the present invention, the plurality of second cables 522 partially pass through the second metal strip 521 to be fixed to the second metal strip 521. Of course, in other embodiments of the present invention, the second cables 522 may also be fixed to the second metal strip 521 in other ways.
[0063] The second cable 522 has a second core wire 5221, a second insulating layer 5222 wrapped around the second core wire 5221, and a second insulating sheath 5223 located outside the second insulating layer 5222. The second core wire 5221 of the second cable 522 is configured to be electrically connected (e.g., soldered) to the second tail portion 323 of the corresponding second conductive terminal 32.
[0064] In some embodiments of the present invention, the second cable 522 may also be provided with a second shielding layer located between the second insulating layer 5222 and the second insulating sheath 5223. In this case, the second shielding layers of all the second cables 522 can be connected into a whole by contacting the second shielding layer with the second metal strip 521, thereby improving the shielding effect.
[0065] In the embodiment illustrated in the present invention, the second metal strip 521 is provided with a second abutment surface 5210. The second core wire 5221 protrudes forward from the second abutment surface 5210. The second cable module 52 is mounted on the base portion 40, and the second metal strip 521 is supported on the second surface 402 of the base portion 40. The second abutment surface 5210 of the second metal strip 521 abuts against the second positioning surface 4061 of the second positioning block 406 along the second direction A2-A2 (e.g., the front-to-back direction) to limit the second cable module 52 in the second direction A2-A2. The second metal strip 521 is in contact with the metal shielding sheet 42.
[0066] In the embodiment illustrated in the present invention, the second abutment surface 5210 is always a vertical surface. By abutting the second abutment surface 5210 against the second positioning surface 4061, when the second cable module 52 is installed from back to front along the second direction A2-A2, the second positioning surface 4061 can position the second cable module 52, thereby avoiding the problem of the second cable module 52 not being properly installed in the second direction A2-A2. Additionally, by supporting the second metal strip 521 on the second surface 402 of the base portion 40, the second cable module 52 can also be positioned along the first direction A1-A1.
[0067] After the second cable module 52 is installed, the second cable 522 is at least partially housed in the second cable positioning groove 4074. In the illustrated embodiment of the present invention, the second core wire 5221 of the second cable 522 is configured to be welded and fixed to the second tail portion 323 of the corresponding second conductive terminal 32. In the illustrated embodiment of the present invention, the height of the second positioning block 406 protruding downward from the second protrusion 404 needs to be reasonably set to ensure that: on the one hand, the height of the second positioning block 406 protruding downward from the second protrusion 404 can reliably block the second abutment surface 5210 of the second metal strip 521; on the other hand, it avoids the second positioning block 406 protruding downward from the second protrusion 404 too much, which would affect the welding of the second core wire 5221 of the second cable 522 to the second tail portion 323 of the second conductive terminal 32. When the height of the second positioning block 406 protruding downward from the second protrusion 404 is too high, the welding torch is likely to touch the second positioning block 406, causing it to melt, affecting the appearance and easily causing failure.
[0068] In the embodiment illustrated in the present invention, the second positioning surfaces 4061 of all the second positioning blocks 406 are located in the same plane so as to abut against the second contact surface 5210 of the second metal strip 521, thereby improving the structural strength.
[0069] In the illustrated embodiment of the present invention, the second metal strip 521 includes a second top wall 5211 and a second bottom wall 5212 opposite to the second top wall 5211. In the illustrated embodiment of the present invention, the second abutment surface 5210 is provided on the second top wall 5211, and the second bottom wall 5212 is supported on the second surface 402 of the base portion 40.
[0070] More specifically, in the embodiment illustrated in the present invention, the second top wall 5211 includes a second extended top 5211a located at a side end. The second bottom wall 5212 includes a second extended bottom 5212a located at a side end. The second metal strip 521 includes a second front end connecting portion 5213a connecting the front end of the first extended top 5111a and the front end of the second extended bottom 5212a. The second metal strip 521 also includes a second rear end connecting portion 5214a connecting the rear end of the first extended top 5111a and the rear end of the second extended bottom 5212a. The second extended top 5211a, the second front end connecting portion 5213a, the second extended bottom 5212a, and the second rear end connecting portion 5214a form a frame shape to increase structural strength. The second extended top 5211a is supported on the second surface 402 of the base portion 40.
[0071] Additionally, the second top wall 5211 includes a second protrusion 5211b extending forward from the second extended top 5211a. The second protrusion 5211b protrudes forward from the second front end connecting portion 5213a and is supported on the second surface 402 of the base portion 40. The second metal strip 521 also includes a second extended tail 5215 extending rearward from the second rear end connecting portion 5214a. The second extended tail 5215 is configured to contact the first extension 423 of the metal shielding sheet 42. Preferably, the second extended tail 5215 is welded and fixed to the first extension 423 of the metal shielding sheet 42.
[0072] In one embodiment of the present invention, the left and right sides of the second metal strip 521 are symmetrically arranged, and the structure of the other side is described above. The present invention will not repeat the description.
[0073] The cable connector 100 of the present invention has a base portion 40, the base portion 40 having a first positioning block 405, the first positioning block 405 having a first positioning surface 4051 located at the rear end of the first terminal tail mounting groove 4071. A first cable module 51 is mounted on the base portion 40. A first metal strip 511 is supported on the first surface 401 of the base portion 40 to position the first cable module 51 in the first direction A1-A1. The first abutting surface 5110 of the first metal strip 511 abuts against the first positioning surface 4051 of the first positioning block 405 along the second direction A2-A2 to limit the first cable module 51 in the second direction A2-A2, thereby improving the process yield.
[0074] The positioning of the second cable module 52 when it is installed on the base 40 is similar to that of the first cable module 51, and will not be described again in this invention.
[0075] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. The understanding of the present invention should be based on those skilled in the art. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still make modifications or equivalent substitutions to the present invention. All technical solutions and improvements that do not depart from the spirit and scope of the present invention should be covered within the scope of the patent application of the present invention.
[0076] 1: Insulating body 2: Metal outer casing 4: Shielding plate assembly 10: Docking cavity 11: First wall section 12: Second wall section 13: Install cavity 21: First metal outer shell 22: Second metal outer shell 31: First conductive terminal 32: Second conductive terminal 40:Abutment part 41: Insulating fixing block 42: Metal shielding sheet 51: First cable module 52: Second cable module 100: Cable Connector 101: Dating Surface 102: Mounting surface 110: Heat dissipation slot 111: First slot 121: Second slot 211: First elastic abutment arm 212: Contact Department 221: Second elastic abutment arm 311: First fixing part 312: First elastic arm 313: First Tail 321: Second fixing part 322: Second elastic arm 323: Second tail section 401: First Surface 402: Second Surface 403: First convex bar 404: Second convex bar 405: First positioning block 406: Second positioning block 421: First contact arm 422: Second abutment arm 423: First Extension 424: Second Extension 425: First Installation Section 426: Second Installation Section 511: First metal strip 512: First Cable 521: Second metal strip 522: Second cable 3121: First Contact Section 3221: Second contact part 4051: First positioning surface 4052: Top surface 4061: Second positioning surface 4062: Bottom surface 4071: First terminal tail mounting slot 4072: First cable positioning slot 4073: Second terminal tail mounting slot 4074: Second cable positioning slot 4251: First mounting hole 4261: Second mounting hole 5110: First contact surface 5111: First Top Wall 5111a: First extended top 5112: First bottom wall 5112a: First extended bottom 5112b: First protrusion 5113: First front-end wall 5113a: First front-end connection part 5114: First rear end wall 5114a: First rear end connection part 5115: First extended tail section 5121: First core wire 5122: First insulating layer 5123: First insulating layer 5210: Second contact surface 5211: Second Top Wall 5211a: Second extension top 5211b: Second protrusion 5212: Second bottom wall 5212a: Second extended bottom 5213a: Second front end connection part 5214a: Second rear end connection part 5215: Second extended tail section 5221: Second core wire 5222: Second insulating layer 5223: Second insulating layer M1: First horizontal plane
Claims
1. A cable connector (100), comprising: A base portion (40) is provided with a first surface (401), a plurality of first protrusions (403) extending and protruding from the first surface (401) along a first direction (A1-A1), and a first positioning block (405) further extending and protruding from at least one of the first protrusions (403) along the first direction (A1-A1). A first terminal tail mounting groove (4071) is formed between two adjacent first protrusions (403). The first positioning block (405) is provided with a first positioning surface (4051) located at the rear end of the first terminal tail mounting groove (4071). A metal shielding sheet (42) is fixed to the base portion (40). A plurality of first conductive terminals (31), each first conductive terminal (31) including a first tail (313), the first tail (313) being at least partially received in a corresponding first terminal tail mounting groove (4071); and a first cable module (51), the first cable module (51) including a first metal strip (511) and a plurality of first cables (512), the first metal strip (511) having a first contact surface (5110), each first cable (512) including a first core wire (5121), the first core wire (5121) protruding from the first contact surface (5110); The first cable module (51) is mounted on the base portion (40), and the first metal strip (511) is supported on the first surface (401) of the base portion (40). The first abutting surface (5110) of the first metal strip (511) abuts against the first positioning surface (4051) of the first positioning block (405) along the second direction (A2-A2) to limit the first cable module (51) in the second direction (A2-A2), which is perpendicular to the first direction (A1-A1). The first core wire (5121) of the first cable is configured to be electrically connected to the first tail (313) of the corresponding first conductive terminal (31). The first metal strip (511) is in contact with the metal shielding sheet (42).
2. The cable connector (100) as described in claim 1, wherein: Both the first positioning surface (4051) and the first abutting surface (5110) are vertical surfaces.
3. The cable connector (100) as described in claim 1, wherein: The first protrusion (403) extends integrally with the base portion (40), and the first positioning block (405) extends integrally with the corresponding first protrusion (403).
4. The cable connector (100) as described in claim 1, wherein: The first positioning block (405) is a plurality of and corresponds one-to-one with the first protrusion (403), wherein a first cable positioning groove (4072) is formed between two adjacent first positioning blocks (405) and communicates with the first terminal tail mounting groove (4071), and the first cable (512) is at least partially housed in the first cable positioning groove (4072).
5. The cable connector (100) as described in claim 4, wherein: The first positioning surfaces (4051) of all the first positioning blocks (405) are located in the same plane so as to abut against the first contact surface (5110) of the first metal strip (511).
6. The cable connector (100) as described in claim 1, wherein: The plurality of first cables (512) all partially pass through the first metal strip (511) and are fixed to the first metal strip (511).
7. The cable connector (100) as described in claim 1, wherein: The first metal strip (511) includes a first top wall (5111), a first bottom wall (5112) opposite to the first top wall (5111), and a first front end wall (5113) connecting the first top wall (5111) and the first bottom wall (5112). The first abutting surface (5110) is provided on the first front end wall (5113), and the first bottom wall (5112) is supported on the first surface (401) of the base portion (40).
8. The cable connector (100) as described in claim 7, wherein: The first top wall (5111) includes a first extended top (5111a) located at the side end, the first bottom wall (5112) includes a first extended bottom (5112a) located at the side end, the first metal strip (511) includes a first front end connecting portion (5113a) connecting the front end of the first extended top (5111a) and the front end of the first extended bottom (5112a), the first metal strip (511) also includes a first rear end connecting portion (5114a) connecting the rear end of the first extended top (5111a) and the rear end of the first extended bottom (5112a); the first extended top (5111a), the first front end connecting portion (5113a), the first extended bottom (5112a) and the first rear end connecting portion (5114a) form a frame shape; the first extended bottom (5112a) is supported on the first surface (401) of the base portion (40).
9. The cable connector (100) as described in claim 8, wherein: The first bottom wall (5112) includes a first protrusion (5112b) extending forward from the first extended bottom (5112a), the first protrusion (5112b) protruding forward from the first front end connection (5113a), and the first protrusion (5112b) supporting the first surface (401) of the base portion (40).
10. The cable connector (100) as described in claim 8, wherein: The first metal strip (511) includes a first extended tail (5115) that extends rearward and protrudes from the first rear end connection portion (5114a), the first extended tail (5115) being configured to contact the metal shield (42).
11. The cable connector (100) as described in claim 10, wherein: The metal shielding sheet (42) includes a first extension (423) exposed outside the base portion (40) and a first mounting portion (425) integrally extended from the first extension portion (423). The first mounting portion (425) is provided with a first mounting hole (4251). The first extension tail portion (5115) is welded and fixed to the first extension portion (423).
12. The cable connector (100) as described in claim 1, wherein: The cable connector (100) further includes an insulating body (1) having a mating cavity (10); a plurality of first conductive terminals (31) are mounted on the insulating body (1), wherein each first conductive terminal (31) includes a first fixing part (311) fixed in the insulating body (1) and a first elastic arm (312) extending from one end of the first fixing part (311), the first elastic arm (312) having a first contact part (3121) protruding into the mating cavity (10); the first tail (313) extends from the other end of the first fixing part (311).
13. The cable connector (100) as described in claim 12, wherein: The insulating body (1) includes an installation cavity (13) communicating with the docking cavity (10); the cable connector (100) includes an insulating fixing block (41), the base portion (40) is disposed on the insulating fixing block (41), and the insulating fixing block (41) is at least partially installed in the installation cavity (13); the metal shielding plate (42) is embedded in the insulating fixing block (41), and the metal shielding plate (42) is provided with a first abutting spring arm (421) protruding from the insulating fixing block (41) and located at the rear of the docking cavity (10) and a second abutting spring arm (422) protruding from the insulating fixing block (41) and located at both sides of the docking cavity (10).
14. The cable connector (100) as described in claim 12, wherein: The cable connector (100) further includes a first metal housing (21) and a second metal housing (22), wherein the insulating body (1) is circumferentially wrapped by the first metal housing (21) and the second metal housing (22); the first metal housing (21) and the second metal housing (22) are fastened together; the first metal housing (21) and / or the second metal housing (22) are in contact with the metal shield (42); the insulating body (1) is provided with a first wall portion (11) and a second wall portion (12) disposed opposite to the first wall portion (11), the mating cavity (10) is located between the first wall portion (11) and the second wall portion (12), the first wall portion (11) is provided with at least one first slot (111) penetrating the first wall portion (11) along the first direction (A1-A1), and the second wall portion (12) is provided with at least one second slot (121) penetrating the second wall portion (12) along the first direction (A1-A1). The first metal outer shell (21) is provided with a first elastic abutment arm (211) protruding from the first slot (111) into the docking cavity (10), and the second metal outer shell (22) is provided with a second elastic abutment arm (221) protruding from the second slot (121) into the docking cavity (10).
15. The cable connector (100) as described in claim 1, wherein: The base portion (40) is provided with a second surface (402) opposite to the first surface (401), a plurality of second protrusions (404) extending downward and protruding from the second surface (402), and a second positioning block (406) extending downward and protruding from at least one of the second protrusions (404). A second terminal tail mounting groove (4073) is formed between two adjacent second protrusions (404). The second positioning block (406) is provided with a second positioning surface (4061) located at the rear end of the second terminal tail mounting groove (4073). The cable connector (100) further includes: a plurality of second conductive terminals (32), each second conductive terminal (32) including a second tail (323), the second tail (323) being at least partially received in the corresponding second terminal tail mounting groove (4073). The second cable module (52) includes a second metal strip (521) and a plurality of second cables (522). The second metal strip (521) is provided with a second contact surface (5210). Each second cable (522) includes a second core wire (5221) which protrudes from the second contact surface (5210). The second cable module (52) is mounted on the base portion (40), and the second metal strip (521) is supported on the second surface (402) of the base portion (40). The second abutting surface (5210) of the second metal strip (521) abuts against the second positioning surface (4061) of the second positioning block (406) along the second direction (A2-A2) to limit the second cable module (52) in the second direction (A2-A2). The second core wire (5221) of the second cable is configured to be electrically connected to the second tail (323) of the corresponding second conductive terminal (32). The second metal strip (521) is in contact with the metal shield (42).
16. The cable connector (100) as described in claim 15, wherein: The second protrusion (404) extends integrally with the base portion (40), and the second positioning block (406) extends integrally with the corresponding second protrusion (404); there are a plurality of second positioning blocks (406) and they correspond one-to-one with the second protrusions (404), wherein a second cable positioning groove (4074) is formed between two adjacent second positioning blocks (406) and communicates with the second terminal tail mounting groove (4073), and the second cable is at least partially received in the second cable positioning groove (4074); the second positioning surfaces (4061) of all the second positioning blocks (406) are located in the same plane so as to abut together with the second abutting surface (5210) of the second metal strip (521).
17. The cable connector (100) as described in any one of claims 1 to 16, wherein: The center of the first core wire (5121) of the first cable is located in the first horizontal plane (M1), and the first positioning block (405) is provided with a top surface (4052), which is not higher than the first horizontal plane (M1).