Curing catalyst, resin composition, sealant, adhesive, hardener, compound, use of compound as a curing catalyst and method of using curing catalyst to cure resin composition containing thermosetting resin.

TWI935040BActive Publication Date: 2026-08-11NAMICS CORPORATION
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Patent Information

Application Number
TW111111928
Authority / Receiving Office
TW · TW
Patent Type
Patents
Current Assignee / Owner
Priority Date
2021-03-30
Filing Date
2022-03-29
Publication Date
2026-08-11
Estimated Expiration
2042-03-28

AI Technical Summary

Technical Problem

Existing one-component adhesives face challenges in terms of usable time and hardening conditions due to the limitations of conventional hardening catalysts, particularly thermosetting resins and amine-based catalysts, which lack stability and are easily dissolved in unexpected temperature ranges.

Method used

A novel hardening catalyst with a phthalimide skeleton and specific structural formula (I) is introduced, which enhances stability and prolongs usable time by preventing dissolution in unexpected temperature ranges, combined with a resin composition that includes thermosetting resins and hardeners such as epoxy resins and thiol compounds.

Benefits of technology

The novel hardening catalyst and resin composition provide improved stability and extended usable time, ensuring the resin composition remains stable and maintains workability for longer periods without premature hardening, while maintaining reactivity when needed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The object of this invention is to provide novel curing catalysts, resin compositions, sealing materials, adhesives, and cured products. This invention uses a curing catalyst having the following structural formula (I): (In the formula, R1 is a group selected from hydrogen, phenyl and C1~C17 alkyl groups, R2, R3 and R5 are each independently selected from hydrogen and C1~C6 alkyl groups, R4 is a group selected from hydrogen, OH and OAc, n and m are integers, and the sum of n and m is 6 or less).
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Description

[Technical Field]

[0001] This invention relates to a hardening catalyst, resin composition, sealing material, adhesive and hardened product. [Previous Technology]

[0002] Single-component adhesives contain a base agent and a curing catalyst, or a base agent, a curing agent, and a curing catalyst. The curing catalyst is considered to have the greatest impact on the usable time and curing conditions of the adhesive.

[0003] Currently, there are various curing catalysts available on the market for single-component adhesives. The mainstream types are those modified with functional groups such as amines from thermosetting or thermoplastic resins (Japanese Patent Application Publication No. 59-053526; Japanese Patent Application Publication No. 3-177418), those that encapsulate amine-based curing catalysts with a polymer shell (Japanese Patent Application Publication No. 2000-080146), and those that combine epoxy resin with imidazole (Japanese Patent Application Publication No. 60-004524). [Summary of the Invention]

[0004] The purpose of this invention is to provide a novel curing catalyst, resin composition, sealing material, adhesive and cured product.

[0005] One embodiment of the present invention is a curing catalyst having the following structural formula (I). [Chemical Formula 1] (I) (wherein, R1 is a group selected from hydrogen, phenyl and C1 to C17 alkyl groups, R2, R3 and R5 are each independently selected from hydrogen and C1 to C6 alkyl groups, R4 is a group selected from hydrogen, OH and OAc, n and m are integers, and the sum of n and m is 1 or more and 12 or less or 1 or more and 3 or less).

[0006] Other embodiments of the present invention are resin compositions comprising any of the above-described curing catalysts and thermosetting resins. The thermosetting resin may be an epoxy resin. The thermosetting resin may be a compound having polymerizable double bonds. The resin composition may further comprise a curing agent of the thermosetting resin. The curing agent may be one selected from the group consisting of oxygen-containing compounds, nitrogen-containing compounds, and thiols.

[0007] Another embodiment of the present invention is a sealing material, adhesive or hardener containing any of the above-mentioned resin compositions.

[0008] Another embodiment of the present invention is a compound of the following structural formula (I). [Chemical Formula 2] (I) (wherein, R1 is a group selected from phenyl and C1-C17 alkyl groups, R2, R3, and R5 are each independently a group selected from hydrogen and C1-C6 alkyl groups, R4 is a group selected from OH and OAc, n and m are integers, and the sum of n and m is more than 1 and less than 12). In the above formula, R1 may be a group selected from phenyl and C1-C10 alkyl groups, R2, R3, and R5 may be hydrogen, R4 may be OH, and n and m may be 1.

[0009] Cross-reference with related documents: This application claims priority based on Japanese Patent Application No. 2021-058849 filed on March 30, 2021, and is included in this specification by reference to that basic application.

[0010] Effects of the invention: The present invention provides a novel curing catalyst, resin composition, sealing material, adhesive and curing material.

Implementation Method

[0012] Based on the description in this specification, those skilled in the art will understand the purpose, features, advantages, and concept of this invention, and can easily reproduce it based on the description in this specification. The embodiments and specific examples described below are preferred embodiments of the invention and are used for illustration and explanation, not to limit the invention. Those skilled in the art will understand that various changes and modifications can be made based on the description in this specification within the intent and scope of the invention disclosed herein.

[0013] ==Compound== The compound of this embodiment is a compound with the following structural formula (I): [Chemical Formula 3](I) (wherein, R1 is a group selected from phenyl and C1-C17 alkyl groups, R2, R3, and R5 are each independently a group selected from hydrogen and C1-C6 alkyl groups, R4 is a group selected from OH and OAc, n and m are integers, the sum of n and m is 1 or more and 12 or less, preferably 6 or less, more preferably 3 or less). R1 ​​is preferably a group selected from phenyl and C1-C11 alkyl groups. R2, R3, and R5 are preferably hydrogen. R4 is preferably OH. n and m are each preferably 1.

[0014] ==Curing Catalyst== The curing catalyst of this embodiment contains a compound having the following structural formula (I). Furthermore, in this specification, curing catalyst means a catalyst that promotes the initiation and / or progress of polymerization during the self-polymerization of the main agent or the polymerization of the main agent and the curing agent. Additionally, the curing catalyst may only be attached to the end of the polymer. [Chemical Formula 4](I) (Where R1 is a group selected from hydrogen, phenyl, and C1-C17 alkyl groups, preferably a group selected from C1-C11 alkyl groups; R2, R3, and R5 are each independently a group selected from hydrogen and C1-C6 alkyl groups; R4 is a group selected from hydrogen, OH, and OAc; n and m are integers; the sum of n and m is 1 or more and 12 or less, preferably 6 or less, and even more preferably 3 or less). More preferably, when R4 is hydrogen, the sum of n and m is 1; when R4 is OH, the sum of n and m is also 1.

[0015] These compounds can be readily manufactured using the methods described in the examples and conventional methods.

[0016] This curing catalyst, by having a phthalimide backbone, is less likely to dissolve in the resin within an unexpected temperature range in the resin composition, thus extending its usable time and making it suitable as a curing catalyst for thermosetting resins.

[0017] The curing catalyst disclosed in this specification may contain one or more compounds having structural formula (I). It may also contain one or more other curing catalysts besides compounds having structural formula (I).

[0018] ==Resin Composition== The resin composition disclosed in this specification contains a curing catalyst having the structural formula (I) and a resin. This resin composition is more stable than resin compositions containing conventional curing catalysts and has the characteristic of a longer service life.

[0019] The resin is not particularly limited and may be a thermosetting resin. Specifically, examples include epoxy resins or compounds having polymerizable double bonds (e.g., (meth)acrylate compounds or maleimide compounds). Furthermore, in this specification, acrylic groups and methacrylate groups are collectively referred to as (meth)acrylate groups.

[0020] (1) Epoxy Resin Epoxy resin is not particularly limited and can be a monofunctional epoxy resin or a polyfunctional epoxy resin. A monofunctional epoxy resin is an epoxy resin having one epoxy group, and it is known to be used as a reactive diluent for adjusting the viscosity of epoxy resin compositions. Monofunctional epoxy resins are broadly classified into aliphatic monofunctional epoxy resins and aromatic monofunctional epoxy resins. From a volatility point of view, the epoxy equivalent of a monofunctional epoxy resin is preferably 180–400 g / eq.

[0021] Aromatic monofunctional epoxy resins include, for example, phenyl epoxy propylene ether, cresol epoxy propylene ether, ps-butylphenyl epoxy propylene ether, phenyl ethylene oxide, p-tert-butylphenyl epoxy propylene ether, o-phenylphenol epoxy propylene ether, m-phenylphenol epoxy propylene ether, p-phenylphenol epoxy propylene ether, N-epoxypropylphthalimide, etc., but are not limited to these. Among these, p-tert-butylphenyl epoxy propylene ether and phenyl epoxy propylene ether are preferred, and p-tert-butylphenyl epoxy propylene ether is particularly preferred.

[0022] Examples of aliphatic monofunctional epoxy resins include, but are not limited to, n-butyl epoxypropyl ether, 2-ethylhexyl epoxypropyl ether, α-epoxypine, allyl epoxypropyl ether, 1-vinyl-3,4-epoxycyclohexane, 1,2-epoxy-4-(2-methylepoxyethylene)-1-methylcyclohexane, 1,3-bis(3-epoxypropoxypropyl)-1,1,3,3-tetramethyldisiloxane, neodecanoic acid epoxypropyl ether, etc.

[0023] Multifunctional epoxy resin refers to epoxy resin having two or more epoxy groups. Therefore, the resin composition of the present invention may include difunctional epoxy resin, trifunctional epoxy resin, tetrafunctional epoxy resin, etc. Multifunctional epoxy resins are broadly classified into aliphatic multifunctional epoxy resins and aromatic multifunctional epoxy resins.

[0024] Aliphatic multifunctional epoxy resins include, for example, (poly)ethylene glycol digoxypropyl ether, (poly)propylene glycol digoxypropyl ether, butanediol digoxypropyl ether, neopentyl glycol digoxypropyl ether, 1,6-hexanediol digoxypropyl ether, trimethylolpropane digoxypropyl ether, polytetrahydrofuran digoxypropyl ether, glycerol digoxypropyl ether, neopentyl glycol digoxypropyl ether, cyclohexane-type digoxypropyl ether, and dicyclopentadiene-type digoxypropyl ether; and trimethylolpropane trigoxypropyl ether and glycerol trigoxypropyl ether. Alicyclic epoxy resins such as vinyl(3,4-cyclohexene)dioxide and 2-(3,4-epoxycyclohexyl)-5,1-spiro-(3,4-epoxycyclohexyl)-m-dioxane; epoxypropylamine epoxy resins such as tetracyclooxypropylbis(aminomethyl)cyclohexane; hydantoin epoxy resins such as 1,3-diepoxypropyl-5-methyl-5-ethylhydantoin; and epoxy resins having a silica backbone such as 1,3-bis(3-epoxypropoxypropyl)-1,1,3,3-tetramethyldisiloxane, etc., but not limited to these.

[0025] In the above examples, "cyclohexane-type diglycidyl ether" is a compound having the following structure: two glycidyl groups are respectively bonded via ether bonds to a divalent saturated hydrocarbon group having a cyclohexane ring as the parent structure. "Dicyclopentadiene-type diglycidyl ether" is a compound having the following structure: two glycidyl groups are respectively bonded via ether bonds to a divalent saturated hydrocarbon group having a dicyclopentadiene skeleton as the parent structure. Furthermore, cyclohexane-type diglycidyl ether is particularly preferably cyclohexanediethanol diglycidyl ether.

[0026] Aromatic multifunctional epoxy resins are multifunctional epoxy resins containing aromatic ring structures such as benzene rings. Commonly used epoxy resins, such as bisphenol A type epoxy resins, contain many of these types. Examples of aromatic multifunctional epoxy resins include, but are not limited to, bisphenol A type epoxy resins; branched multifunctional bisphenol A type epoxy resins such as p-epoxypropyloxyphenyl dimethyl bisphenol A diepoxypropyl ether; bisphenol F type epoxy resins; bisphenol E type epoxy resins; bisphenol S type epoxy resins; phenolic (novolac) type epoxy resins; tetrabromo-bisphenol A type epoxy resins; fluorene type epoxy resins; biphenyl aralkyl epoxy resins; diepoxypropyl ether such as 1,4-phenyldiethanol diepoxypropyl ether; biphenyl type epoxy resins such as 3,3',5,5'-tetramethyl-4,4'-diepoxypropyloxybiphenyl; epoxypropylamine type epoxy resins such as diepoxypropylaniline, diepoxypropyltoluidine, triepoxypropyl-p-aminophenol, and tetraepoxypropyl-m-m-phenylenediamine; and naphthalene ring-containing epoxy resins, etc.

[0027] Aromatic multifunctional epoxy resins are preferably bisphenol F type epoxy resin, bisphenol A type epoxy resin and epoxy propylamine type epoxy resin, among which those with an epoxy equivalent of 90 to 200 g / eq are preferred.

[0028] (2)A compound having a polymerizable double bond group The compound having a polymerizable double bond group is not particularly limited, but it is preferred to be a polymer having a vinyl group, especially a (meth)acrylic acid group or a maleic acid group as a reactive double bond group.

[0029] Among (meth)acrylic acid compounds, examples of compounds having an acrylic group include methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, n-propyl acrylate, n-propyl methacrylate, isopropyl acrylate, isopropyl methacrylate, n-butyl acrylate, n-butyl methacrylate, n-hexyl acrylate, n-hexyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, n-dodecyl acrylate, dodecyl methacrylate, octadecyl acrylate, octadecyl methacrylate, etc.; examples of compounds having an alicyclic hydrocarbon group include cyclohexyl acrylate, cyclohexyl methacrylate, isoborneol acrylate, isoborneol methacrylate, etc.; examples of vinyl monomers having an aromatic group include styrene, α-methylstyrene, α-chlorostyrene, vinyltoluene, etc.; examples of compounds having a hydroxyl group include 2-hydroxyethyl acrylate. Esters, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, 3-hydroxypropyl acrylate, 3-hydroxypropyl methacrylate, 4-hydroxybutyl acrylate, 4-hydroxybutyl methacrylate, diethylene glycol monoacrylate, cyclohexanediethanol monoacrylate, cyclohexanediethanol monomethacrylate, etc.; (meth)acrylamides include acrylamide, N-hydroxymethyl... Acrylamide, N-(methoxymethyl)acrylamide, N-(ethoxymethyl)acrylamide, N-(isobutoxymethyl)acrylamide, N-(butoxymethyl)acrylamide, methacrylamide, N-hydroxymethylmethacrylamide, N-(methoxymethyl)methacrylamide, N-(ethoxymethyl)methacrylamide, N-(isobutoxymethyl)methacrylamide, N-(butoxymethyl)methacrylamide, etc.Furthermore, compounds having three or more vinyl groups include, for example, polyfunctional (meth)acrylates derived from polyols such as trimethylolpropane triacrylate, pentaerythritol triacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, dimethylolpropane tetraacrylate, dipentaerythritol pentaacrylate, and dipentaerythritol hexaacrylate; polyfunctional allyl esters such as pentaerythritol triallyl, pentaerythritol tetraallyl, and trimethylolpropane triallyl; polyester (meth)acrylates such as ARONIX M-7100, ARONIX M-8030, and ARONIX M-8060 (all manufactured by Toa Synthetic); EO-modified polyfunctional acrylates, PO-modified polyfunctional acrylates, PETIA, PETRA, TMPTA, TMPEOTA, OTA480, EBECRYL12, EBECRYL40, EBECRYL140, and DPHA (all manufactured by DAICEL). Cytec (stock), ARONIX M-305, ARONIX M-309, ARONIX M-310, M-315, M-320, ARONIX M-350, ARONIX M-360, ARONIX M-370, ARONIX M-400, ARONIX M-402, ARONIX M-408, ARONIX M-450 (all manufactured by Toa Synthetic (stock), NEOMER TA-401, TA-505, EA-301, DA-600 (all manufactured by Sanyo Chemical Industry (stock), NK ESTER A-TMPT, NK ESTER AD-TMP, NK ESTER A-TMPT-3EO, NK ESTER A-TMPT-9EO, NK ESTER A-TM-4E, NK ESTER A-TM-4P, NK ESTER TMPT-9EO, NK ESTER A-DPH, NK ESTER A-TMMT, NK ESTER A-9550, NK ESTER ATM-35E, NK ESTER TMPT (all manufactured by Shin-Nakamura Chemical Industry Co., Ltd.) and other polyether (meth) acrylates, etc.

[0030] Examples of compounds containing a maleimide group include N,N'-(4,4'-diphenylmethane)bismaleimide, bisphenol A diphenyl ether bismaleimide, 3,3'-dimethyl-5,5'-diethyl-4,4'-diphenylmethane bismaleimide, 4-methyl-1,3-epoxyphenyl bismaleimide, 1,6'-bismaleimide-(2,2,4-trimethyl)hexane, bis-(3-ethyl-5-methyl-4-maleimidephenyl)methane, m-epoxyphenyl Phenylated bismaleimide (N,N'-1,3-epenylated bismaleimide), 1,6-bismaleimide hexane, 1,2-bismaleimide ethane (N,N'-epenylated ethyl bismaleimide), N,N'-(1,2-epenylated phenyl)bismaleimide, N,N'-1,4-epenylated bismaleimide, N,N'-(sulfonylated di-p-epenylated)bismaleimide, N,N'-[3,3'-(1,3-epenylated dioxy)diphenyl]bismaleimide, etc. Alternatively, bismaleimide can be modified with a dimer acid. Dimeric acid-modified bismaleimides include, for example, liquid bismaleimides BMI-689, BMI-1500, and BMI-1700, or solid bismaleimides BMI-3000 (all manufactured by Designer Molecules).

[0031] <Curing Agent> The resin composition of the present invention may contain one or more curing agents. The curing agents contained in the resin composition of the present invention are not particularly limited, and may include nitrogen-containing compounds such as amines and their derivatives; oxygen-containing compounds such as carboxylic acid-terminated polyesters, acid anhydride-based and phenolic curing agents, bisphenol A and cresol phenolic resins, and phenol-terminated epoxy resins; and sulfur-containing compounds such as thiols.

[0032] Nitrogen-containing compounds such as amines and their derivatives are not particularly limited, but may include, for example, aliphatic polyamines such as triethyltetramine, tetraethylpentamine, m-m-phenylenediamine, trimethylhexamethylenediamine, and 2-methylpentamethylenediamine; isophorone diamine; 1,3-diaminomethylcyclohexane; bis(4-aminocyclohexyl)methane; norbornene diamine; 1,2-diaminocyclohexane; N-aminoethylpiperazine; 1,4- Aromatic polyamines include piperazine-type polyamines such as bis(2-amino-2-methylpropyl)piperazine, diethyltoluenediamine, dimethylthiotoluenediamine, 4,4'-diamino-3,3'-diethyldiphenylmethane, bis(methylthio)toluenediamine, diaminodiphenylmethane, m-phenylenediamine, diaminodiphenylamine, diethyltoluenediamine, trimethylbis(4-aminobenzoate), and polytetramethyloxy-di-p-aminobenzoate. Commercially available products include, for example, Epikure-W, Epikure-Z (trade name of Yuka Shell Epoxy Co., Ltd.), jERCURE (registered trademark)-W, jERCURE (registered trademark)-Z (trade name of Mitsubishi Chemical Co., Ltd.), Kayahard AA, Kayahard AB, Kayahard AS (trade name of Nippon Kayaku Co., Ltd.), Totoamine HM-205 (trade name of Nippon Steel & Sumitomo Chemical Co., Ltd.), ADEKA HARDENER EH-101 (trade name of ADEKA Co., Ltd.), EPOMIK Q-640, EPOMIK Q-643 (trade name of Mitsui Chemicals Co., Ltd.), DETDA80 (trade name of Lonza Co., Ltd.), and Totoamine HM-205 (trade name of Nippon Steel & Sumitomo Chemical Co., Ltd.).

[0033] The anhydride-based curing agent is not particularly limited, and examples include methyltetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, alkylated tetrahydrophthalic anhydride, methyl bridged methylenetetrahydrophthalic anhydride, alkenyl-substituted succinic anhydride, glutaric anhydride, etc. Particularly preferred are 3,4-dimethyl-6-(2-methyl-1-propenyl)-1,2,3,6-tetrahydrophthalic anhydride, 1-isopropyl-4-methyl-bicyclo[2,2,2]oct-5-ene-2,3-dicarboxylic anhydride, norbornane-2,3-dicarboxylic anhydride, methyl norbornane-2,3-dicarboxylic anhydride, hydrogenated methyl bridged methylenetetrahydrophthalic anhydride, alkenyl-substituted succinic anhydride, and diethylglutaric anhydride.

[0034] Phenolic curing agents generally refer to monomers, oligomers, and polymers with phenolic hydroxyl groups, such as phenolic resins and their alkyl or allyl derivatives, cresol phenolic resins, phenolic aralkyl (including phenyl and biphenyl skeletons) resins, naphthol aralkyl resins, triphenol methane resins, dicyclopentadiene type phenolic resins, etc. Among them, allyl phenolic resins are preferred.

[0035] Thiol compounds include hydrolyzable polyfunctional thiool compounds and non-hydrolyzable polyfunctional thiool compounds.

[0036] Examples of hydrolyzable polyfunctional thiols include trimethylolpropane-3-mercaptopropionate (manufactured by SC Organic Chemicals Co., Ltd.: TMMP), tris-[(3-mercaptopropionic acid)-ethyl]-isocyanurate (manufactured by SC Organic Chemicals Co., Ltd.: TEMPIC), pentaerythritol tetra(3-mercaptopropionate) (manufactured by SC Organic Chemicals Co., Ltd.: PEMP), triethylene glycol bis(3-mercaptopropionate) (manufactured by SC Organic Chemicals Co., Ltd.: EGMP-4), dipentaerythritol thallium(3-mercaptopropionate) (manufactured by SC Organic Chemicals Co., Ltd.: DPMP), pentaerythritol tetra(3-mercaptobutyrate) (manufactured by Showa Denko Co., Ltd.: Karenz MT (registered trademark) PE1), and 1,3,5-triazine-2,4,6(1H,3H,5H)-trione (manufactured by Showa Denko Co., Ltd.: Karenz). MT (registered trademark) NR1, etc.

[0037] Examples of non-hydrolyzable polyfunctional thiols include 1,3,4,6-tetra(2-mercaptoethyl)ethynurea (trade name: TS-G, manufactured by Shikoku Chemical Industry Co., Ltd.), 1,3,4,6-tetra(3-mercaptopropyl)ethynurea (trade name: C3 TS-G, manufactured by Shikoku Chemical Industry Co., Ltd.), 1,3,4,6-tetra(mercaptomethyl)ethynurea, 1,3,4,6-tetra(mercaptomethyl)-3a-methylethynurea, 1,3,4,6-tetra(2-mercaptoethyl)-3a-methylethynurea, 1,3,4,6-tetra(3-mercaptopropyl)-3a-methylethynurea, 1,3,4,6-tetra(mercaptomethyl)-3a,6a-dimethylethynurea, 1,3,4,6-tetra(2-mercaptoethyl)-3a,6a- Dimethylacetylenurea, 1,3,4,6-tetra(3-mercaptopropyl)-3a,6a-dimethylacetylenurea, 1,3,4,6-tetra(mercaptomethyl)-3a,6a-diphenylacetylenurea, 1,3,4,6-tetra(2-mercaptoethyl)-3a,6a-diphenylacetylenurea, 1,3,4,6-tetra(3-mercaptopropyl)-3a,6a-diphenylacetylenurea, pentaerythritol tripropanethiol (trade name: PEPT, manufactured by SC Organic Chemistry), pentaerythritol tetrapropanethiol, etc.

[0038] Non-hydrolyzable polyfunctional thiols can also be polythiols with more than two thioether bonds in the molecule. Examples of such thiols include 1,2,3-tris(mercaptomethylthio)propane, 1,2,3-tris(2-mercaptoethylthio)propane, 1,2,3-tris(3-mercaptopropylthio)propane, 4-mercaptomethyl-1,8-dimercapto-3,6-dithiooctane, 5,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithioundecane, 4,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithioundecane, 4,8-dimercaptomethyl-1,11-dimercapto-3,6,9-trithioundecane, tetra(mercaptomethylthiomethyl)methane, tetra(2-mercaptoethylthiomethyl)methane, tetra(3-mercaptopropylthiomethyl)methane, 1,1, 3,3-Tetra(mercaptomethylthio)propane, 1,1,2,2-Tetra(mercaptomethylthio)ethane, 1,1,5,5-Tetra(mercaptomethylthio)-3-thiopentane, 1,1,6,6-Tetra(mercaptomethylthio)-3,4-dithiohexane, 2,2-bis(mercaptomethylthio)ethanethiol, 3-mercaptomethylthio-1,7-dimercapto-2,6-dithioheptane, 3,6-bis(mercaptomethylthio)-1,9-dimercapto-2,5,8-trithiononane, 3-mercaptomethylthio-1,6-dimercapto-2,5-dithiohexane, 1,1,9,9-Tetra(mercaptomethylthio)-5-(3,3-bis(mercaptomethylthio)-1-thiopropyl)3,7-dithiononane, San(2,2-bis(mercaptomethylthio)ethyl)methane, San(4,4-bis(mercaptomethylthio)-2-thiobutyl)methane, Tetra(2,2-bis(mercaptomethylthio)ethyl)methane, Tetra(4,4-bis(mercaptomethylthio)-2-thiobutyl)methane, 3,5,9,11-tetra(mercaptomethylthio)-1,13-dimercapto-2,6,8,12-tetrathiotridecane, 3,5,9,11,15,17-tert-(mercaptomethylthio)-1,19-dimercapto-2,6,8,12,14,18-hexathiononadecane, 9-(2,2-bis(mercaptomethylthio)ethyl)-3,5,13,15-tetra(mercaptomethylthio)-1,17-dimercapto 2,6,8,10,12,16-hexathachitagane, 3,4,8,9-tetra(mercaptomethylthio)-1,11-dimercapto-2,5,7,10-tetrathioundecane, 3,4,8,9,13,14-tert-(mercaptomethylthio)-1,16-dimercapto-2,5,7,10,12,15-hexathachitagane, 8-[bis(mercaptomethylthio)methyl]-3,4,12,13-tetra(mercaptomethylthio)-1,15-dimercapto-2,5,7,9,11,14-hexathiopentadecane, 4,6-bis[3,5-bis(mercaptomethylthio)-7-mercapto-2,6-dithioheptylthio]-1,3-dithionecyclohexane, 4-[3,5-bis(mercaptomethylthio)-7-mercapto-2,6-dithioheptylthio]-6-mercaptomethylthio-1,3-dithiohexacyclohexane, 1,1-bis[4-(6-mercaptomethylthio)-1,3-dithiohexacyclohexylthio]-1,3-bis(mercaptomethylthio)propane, 1-[4-(6-mercaptomethylthio)-1,3-dithiohexacyclohexylthio]-3-[2,2-bis(mercaptomethylthio)ethyl]-7,9-bis(mercaptomethylthio)-2,4,6,10-tetrathioundecane, 3-[2-(1,3-dithiohexacyclobutane)]methyl-7,9-bis(mercaptomethylthio)-1,11-dimercapto-2,4,6,10-tetrathioundecane, 9-[2-(1,3-dithiohexacyclobutane)]methyl-7,9-bis(mercaptomethylthio)-1,11-dimercapto-2,4,6,10-tetrathioundecane, 9-[2-(1,3-dithiohexacyclobutane)]methyl-7,9-bis(mercaptomethylthio)-1,11-dimercapto-2,4,6,10-tetrathioundecane, Aliphatic polythiols such as alkyl[methyl-3,5,13,15-tetra(mercaptomethylthio)-1,17-dimercapto-2,6,8,10,12,16-hexathioheptadecane, 3-[2-(1,3-dithioheptadecane)]methyl-7,9,13,15-tetra(mercaptomethylthio)-1,17-dimercapto-2,4,6,10,12,16-hexathioheptadecane; 4,6-bis[4-(6-mercaptomethylthio)-1,3-dithioheptadecane]-6-[4-(6-mercaptomethylthio)-1,3-dithioheptadecane, 4-[3,4,8,9-tetra(mercaptomethylthio)-11-mercapto-2,5,7,1] [0-Tetrathioundecyl]-5-mercaptomethylthio-1,3-dithiocyclopentane, 4,5-bis[3,4-bis(mercaptomethylthio)-6-mercapto-2,5-dithiohexylthio]-1,3-dithiocyclopentane, 4-[3,4-bis(mercaptomethylthio)-6-mercapto-2,5-dithiohexylthio]-5-mercaptomethylthio-1,3-dithiocyclopentane, 4-[3-bis(mercaptomethylthio)methyl-5,6-bis(mercaptomethylthio)-8-mercapto-2,4,7-trithiooctyl]-5-mercaptomethylthio-1,3-dithiocyclopentane, 2-{bis[3,4-bis(mercaptomethylthio)-6-mercapto-2,5-dithiohexylthio]methyl}-1,3-dithiocyclobutane, 2- [3,4-bis(mercaptomethylthio)-6-mercapto-2,5-dithiohexylthio]mercaptomethylthiomethyl-1,3-dithiohexacyclic butane, 2-[3,4,8,9-tetra(mercaptomethylthio)-11-mercapto-2,5,7,10-tetrathioundecylthio]mercaptomethylthiomethyl-1,3-dithiohexacyclic butane, 2-[3-bis(mercaptomethylthio)methyl-5,6-bis(mercaptomethylthio)-8-mercapto-2,4,7-trithiooctyl]mercaptomethylthiomethyl-1,3-dithiohexacyclic butane, 4-{1-[2-(1,3-dithiohexacyclic butane)]-3-mercapto-2-thiopropylthio}-5-[1,2-bis(mercaptomethylthio)-4-mercapto-3-thiobutylthio]-1,Polythiol compounds with cyclic structures, such as 3-dithionecyclopentane.

[0039] <Composition ratio of resin composition> The proportion of curing catalyst in resin composition is not particularly limited. The proportion of curing catalyst relative to thermosetting resin in resin composition is preferably 0.01 to 50 wt%, more preferably 0.01 to 30 wt%, and even more preferably 0.01 to 20 wt%.

[0040] The time it takes for the viscosity ratio of the resin composition to reach twice the initial value is defined as the usable time. For epoxy-thiol curing systems, the usable time is preferably 8 hours or more, more preferably 12 hours or more, and even more preferably 16 hours or more. For other curing systems, from a stability point of view, a longer usable time is also preferred.

[0041] <Other components of the resin composition> In addition to the main agent, the curing catalyst and the curing agent, the curing composition of the present invention may contain, as needed, the following.

[0042] (1)Stabilizer In order to improve storage stability and extend usability, a stabilizer may be added to the resin composition of the present invention. Various known stabilizers may be used as stabilizers for single-component adhesives with epoxy resin as the main component, preferably at least one selected from the group consisting of liquid borate ester compounds, aluminum chelates and organic acids.

[0043] Examples of liquid borate esters include 2,2'-oxobis(5,5'-dimethyl-1,3,2-oxoborane), trimethylborate, triethylborate, tri-n-propylborate, triisopropylborate, tri-n-butylborate, tripentylborate, triallylborate, trihexylborate, tricyclohexylborate, trioctylborate, trinonylborate, tridecylborate, tri(undecyl)borate, tri(hexadecyl)borate, tri(octadecyl)borate, tri(2-ethylhexoxy)borane, bis(1,4,7,10-tetraoxaundeyl)(1,4,7,10,13-pentaoxatetradecyl)(1,4,7-trioxaundeyl)borane, triphenylmethylborate, triphenylborate, tri-o-tolylborate, tri-m-tolylborate, triethanolamine borate, etc.

[0044] Aluminum chelates may be used, for example, aluminum chelate A (manufactured by Sichuan Fine Chemical Co., Ltd.). Organic acids may be used, for example, barbituric acid.

[0045] (2) Filler The resin composition of the present invention may contain fillers. Specific examples of fillers include silicon oxide fillers, glass fillers, alumina fillers, titanium oxide fillers, boron nitride fillers, aluminum nitride fillers, talc fillers, calcium carbonate fillers, resin fillers (e.g., polytetrafluoroethylene (PTFE) fillers, silicone rubber fillers, etc.), conductive fillers such as silver, copper, or nickel, etc. The shape of the filler is not particularly limited and may be hollow, spherical, or non-fixed. Furthermore, the filler may be surface-treated.

[0046] (3) Coupling agent The resin composition of the present invention may be supplemented with a coupling agent. The coupling agent is preferably a silane coupling agent, and various silane coupling agents such as epoxy, amino, vinyl, methacrylate, acrylic, and mercapto can be used. Such silane coupling agents may be used alone or in combination of two or more.

[0047] Silane coupling agents, for example, are silane coupling agents containing an alkenyl group, such as vinyltrimethoxysilane (commercially available products include Shin-Etsu Chemical Co., Ltd.'s KBM-1003, Momentive Performance Materials Japan Co., Ltd.'s A-171, Toray Dow Corning Co., Ltd.'s Z-6300, Asahi Kasei Wacker Silicone Co., Ltd.'s GENIOSIL XL10, and Nichimi Shoji Co., Ltd.'s Sila-Ace S210, etc.), vinyltriethoxysilane (commercially available products include Shin-Etsu Chemical Co., Ltd.'s KBE-1003, Momentive Performance Materials Japan Co., Ltd.'s A-151, Toray Dow Corning Co., Ltd.'s Z-6519, Asahi Kasei Wacker Silicone Co., Ltd.'s GENIOSIL GF56, and Nichimi Shoji Co., Ltd.'s Sila-Ace S220, etc.), vinyltriethoxysilane (commercially available products include Asahi Kasei Wacker Silicone Co., Ltd.'s GENIOSIL GF56, and Nichimi Shoji Co., Ltd.'s Sila-Ace S220, etc.), and vinyltriethoxysilane (commercially available products include Asahi Kasei Wacker Silicone Co., Ltd.'s GENIOSIL XL10, and Nichimi Shoji Co., Ltd.'s Sila-Ace S220, etc.), etc.), and vinyltriethoxysilane (commercially available products include Asahi Kasei Wacker Silicone Co., Ltd.'s GENIOSIL XL10, and Nichimi Shoji Co., Ltd.'s GENIOSIL XL10, and Nichimi Shoji Co., Ltd.'s Sila-Ace S GENIOSIL GF62 (manufactured by Silicone), vinyltrimethoxysilane (commercially available products include A-172 manufactured by Momentive Performance Materials Japan), vinylmethyldimethoxysilane (commercially available products include A-2171 manufactured by Momentive Performance Materials Japan and GENIOSIL XL12 manufactured by Asahi Kasei Wacker Silicone), octenyltrimethoxysilane (commercially available products include KBM-1083 manufactured by Shin-Etsu Chemical Industry Co., Ltd.), allyltrimethoxysilane (commercially available products include Z-6825 manufactured by Toray Dow Corning), and p-styryltrimethoxysilane (commercially available products include KBM-1403 manufactured by Shin-Etsu Chemical Industry Co., Ltd.). Examples of acrylic-based silane coupling agents include 3-propenylated propyltrimethoxysilane and 3-propenylated propyltriethoxysilane (commercially available products include KBM-5103 manufactured by Shin-Etsu Chemical Industry Co., Ltd.), while examples of methacrylic-based silane coupling agents include 3-methacrylated propylmethyldimethoxysilane (commercially available products include KBM-502 manufactured by Shin-Etsu Chemical Industry Co., Ltd. and Z-6033 manufactured by Toray Dow Corning Co., Ltd.), and 3-methacrylated propyltrimethoxysilane (commercially available products include KBM-503 manufactured by Shin-Etsu Chemical Industry Co., Ltd., A-174 manufactured by Momentive Performance Materials Japan Co., Ltd., Z-6030 manufactured by Toray Dow Corning Co., Ltd., and Wacker manufactured by Asahi Kasei Co., Ltd.).Silicone's GENIOSIL GF31 and Nichimi Shoji's Sila-Ace S710 are examples of silicone coupling agents. Examples of commercially available silicone coupling agents include 3-methacryloxypropylmethyldiethoxysilane (such as Shin-Etsu Chemical's KBE-502), 3-methacryloxypropyltriethoxysilane (such as Shin-Etsu Chemical's KBE-503 and Momentive Performance Materials Japan's Y-9936), and methacryloxyoctyltrimethoxysilane (such as Shin-Etsu Chemical's KBM-5803). Examples of epoxy-based silicone coupling agents include 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane (such as Shin-Etsu Chemical's KBM-303, Momentive Performance Materials Japan's A-186, Toray Dow Corning's Z-6043, and Nichimi Shoji's Sila-Ace). S530, etc.), 3-epoxypropoxypropylmethyldimethoxysilane (commercially available products include KBM-402 manufactured by Shin-Etsu Chemical Industry Co., Ltd., Z-6044 manufactured by Toray Dow Corning Co., Ltd., and Sila-Ace S520 manufactured by Nichimi Shoji Co., Ltd.), 3-epoxypropoxypropyltrimethoxysilane (commercially available products include KBM-403 manufactured by Shin-Etsu Chemical Industry Co., Ltd., A-187 manufactured by Momentive Performance Materials Japan Co., Ltd., Z-6040 manufactured by Toray Dow Corning Co., Ltd., GENIOSIL GF80 manufactured by Asahi Kasei Wacker Silicone Co., Ltd., and Sila-Ace manufactured by Nichimi Shoji Co., Ltd. Examples of silicone coupling agents containing amino groups include S510, 3-epoxypropoxypropylmethyldiethoxysilane (commercially available products include KBE-402 manufactured by Shin-Etsu Chemical Industry Co., Ltd.), 3-epoxypropoxypropyltriethoxysilane (commercially available products include KBE-403 manufactured by Shin-Etsu Chemical Industry Co., Ltd., A-1871 manufactured by Momentive Performance Materials Japan Co., Ltd., and GENIOSIL GF82 manufactured by Asahi Kasei Wacker Silicone Co., Ltd.), and epoxypropoxyoctyltrimethoxysilane (commercially available products include KBM-4803 manufactured by Shin-Etsu Chemical Industry Co., Ltd.), etc. Examples of silicone coupling agents containing amino groups include N-2-(aminoethyl)-3-aminopropylmethyldimethoxysilane (KBM-602 manufactured by Shin-Etsu Chemical Industry Co., Ltd., A-2120 manufactured by Momentive Performance Materials Japan Co., Ltd., GENIOSIL GF-95 manufactured by Asahi Kasei Wacker Silicone Co., Ltd., and Sila-Ace manufactured by Nichimi Shoji Co., Ltd.S310, etc.), N-2-(aminoethyl)-3-aminopropyltrimethoxysilane (commercially available products include KBM-603 manufactured by Shin-Etsu Chemical Industry Co., Ltd., A-1120 and A-1122 manufactured by Momentive Performance Materials Japan Co., Ltd., Z-6020 and Z-6094 manufactured by Toray Dow Corning Co., Ltd., GENIOSIL GF-91 manufactured by Asahi Kasei Wacker Silicone Co., Ltd., and Sila-Ace S320 manufactured by Nichimi Shoji Co., Ltd.), 3-aminopropyltrimethoxysilane (commercially available products include KBM-903 manufactured by Shin-Etsu Chemical Industry Co., Ltd., A-1110 manufactured by Momentive Performance Materials Japan Co., Ltd., Z-6610 manufactured by Toray Dow Corning Co., Ltd., and Sila-Ace manufactured by Nichimi Shoji Co., Ltd.) S360, etc.), 3-aminopropyltriethoxysilane (commercially available products include KBE-903 manufactured by Shin-Etsu Chemical Industry Co., Ltd., A-1100 manufactured by Momentive Performance Materials Japan Co., Ltd., Z-6011 manufactured by Toray Dow Corning Co., Ltd., and Sila-Ace S330 manufactured by Nichimi Shoji Co., Ltd.), 3-triethoxysilyl-N-(1,3-dimethyl-butylene)propylamine (commercially available products include KBE-9103 manufactured by Shin-Etsu Chemical Industry Co., Ltd., and Sila-Ace S340 manufactured by Nichimi Shoji Co., Ltd.), N-phenyl-3-aminopropyltrimethoxysilane (commercially available products include KBM-573 manufactured by Shin-Etsu Chemical Industry Co., Ltd., Y-9669 manufactured by Momentive Performance Materials Japan Co., Ltd., and Toray Dow Corning Co., Ltd., etc.). Corning Corporation's Z-6883, etc.), N,N'-bis[3-(trimethoxysilyl)propyl]ethylenediamine (commercially available products include Sila-Ace XS1003 manufactured by Nichimi Shoji Co., Ltd.), and N-(vinylbenzyl)-2-aminoethyl-3-aminopropyltrimethoxysilane hydrochloride (commercially available products include KBM-575 manufactured by Shin-Etsu Chemical Industry Co., Ltd., Z-6032 manufactured by Toray Dow Corning Corporation, and Sila-Ace manufactured by Nichimi Shoji Co., Ltd.)Examples of silane coupling agents containing isocyanurate groups include tris(trimethoxysilylpropyl)isocyanurate (commercially available example: Shin-Etsu Chemical Co., Ltd.'s KBM-9659), and examples of silane coupling agents containing mercapto groups include 3-mercaptopropylmethyldimethoxysilane (commercially available examples: Shin-Etsu Chemical Co., Ltd.'s KBM-802, Toray Dow Corning Co., Ltd.'s Z-6852, etc.), 3-mercaptopropyltrimethoxysilane (commercially available examples: Shin-Etsu Chemical Co., Ltd.'s KBM-803, Momentive Performance Materials Japan Co., Ltd.'s A-189, Toray Dow Corning Co., Ltd.'s Z-6062, Nichimi Shoji Co., Ltd.'s Sila-Ace S810, etc.), and 3-mercaptopropyltriethoxysilane (commercially available examples: Momentive Performance Materials Japan Co., Ltd.'s A-1891, Toray Dow Corning ... Examples of urea-containing silane coupling agents include 3-ureopropyltrialkoxysilane (commercially available examples include KBE-585 manufactured by Shin-Etsu Chemical Industry Co., Ltd.), 3-ureopropyltrimethoxysilane, and 3-ureopropyltriethoxysilane (commercially available examples include A-1160 manufactured by Momentive Performance Materials Japan Co., Ltd.). Examples of thioether-containing silane coupling agents include bis(triethoxysilylpropyl)tetrasulfide. Examples of thioester-containing silane coupling agents include 3-octylthio-1-propyltriethoxysilane (commercially available examples include Momentive Performance Materials). Examples of isocyanate-containing silane coupling agents include 3-isocyanopropyltriethoxysilane (commercially available products include KBE-9007 manufactured by Shin-Etsu Chemical Co., Ltd., and A-1310 manufactured by Momentive Performance Materials Japan Co., Ltd.), and 3-isocyanopropyltrimethoxysilane (commercially available products include Y-5187 manufactured by Momentive Performance Materials Japan Co., Ltd., and GENIOSIL GF40 manufactured by Asahi Kasei Wacker Silicone Co., Ltd.).

[0048] (4) Other additives: Other additives may be added to the resin composition of the present invention without prejudice to the purpose of the present invention, such as carbon black, titanium black, ion scavengers, leveling agents, antioxidants, defoamers, volatile modifiers, viscosity modifiers, flame retardants, colorants, solvents, etc. The types and amounts of each additive are the same as in general methods.

[0049] =Application Methods of the Resin Composition= The resin composition disclosed in this specification is a single-component epoxy resin, and can be used, for example, as a sealing or filling material for electronic components, a dispensing material (dam), a conductive or insulating adhesive, a wafer bonding material, a film, a coating agent, a masking material, etc. It can also be used in other composite materials such as coatings, pipeline materials, and storage tank materials, flooring materials, civil engineering materials such as films, adhesives, etc., but the application methods are not limited to these.

[0050] Example: ==Synthetic Method of Compounds== Synthesis of 2-[2-hydroxy-3-(2-methyl-1H-imidazol-1-yl)propyl]-1H-isoindole-1,3(2H)-dione [Chemical Formula 5] In a reaction vessel containing DMA (dimethylacetamide) (200 g) and a magnetic stir bar, CUREZOL 2MZ-H (manufactured by Shikoku Chemical Industry Co., Ltd., 39.9 g, 0.486 mol) was added while stirring, and the mixture was heated to 60°C to dissolve it. DENACOL EX-731 (manufactured by Nagase ChemteX Co., Ltd., 100 g, 0.363 mmol) was slowly added to the resulting solution over approximately 10 minutes. After complete dissolution, the mixture was heated to 70°C and stirred at the same temperature for 6 hours. After cooling to room temperature, water (approximately 200 mL) was added and stirred to allow crystals to precipitate. The resulting solid was filtered under vacuum, washed twice with water and twice with IPA, and then dried to obtain compound 1 (85.7 g) (recovery rate 61%). The physical properties of the product are as follows.

[0051] 1H NMR(DMSO-d6): 7.89-7.78ppm (m, 4H), 7.05ppm (s, 1H), 6.67ppm (s, 1), 5.37ppm (d, 4.8Hz, 1H), 4.08-3.95ppm (m, 2H), 3.83 (dd, 8.6Hz, 15Hz, 1H), 3.62ppm (dd, 7.6Hz, 13.6Hz, 1H), 3.57ppm (dd, 4.8Hz, 13.6Hz, 1H), 2.26ppm (s, 3H)

[0052] Synthesis of (Compound 2) 2-[2-hydroxy-3-(1H-imidazol-1-yl)propyl]-1H-isoindole-1,3(2H)-dione (CAS No.: 112086-61-0) [Chemical Formula 6] CUREZOL SIZ (manufactured by Shikoku Chemical Industry Co., Ltd., 1.65 g, 24.3 mmol) was added to a reaction vessel containing DMA (10 mL) while stirring with a stir bar, and the mixture was heated to 60°C to dissolve. DENACOL EX-731 (manufactured by Nagase ChemteX Co., Ltd., 5.00 g, 23.1 mmol) was slowly added to the resulting solution over 5 minutes. After complete dissolution, the mixture was heated to 70°C and stirred at the same temperature for 6 hours. After cooling to room temperature, water (approximately 15 mL) was added and stirred at 15°C to allow crystallization. The resulting solid was filtered under vacuum, washed with water, and dried to obtain solid Compound 2 (3.69 g). The physical properties of the product are as follows.

[0053] 1H NMR (400 MHz DMSO-d6): 7.93-7.77ppm (m, 4H), 7.58ppm (s, 1H), 7.16ppm (s, 1H), 6.84ppm (s, 1H), 5.41ppm (d, 5.6 Hz), 4.11ppm (dd, 3.2Hz, 13.6Hz, 1H), 4.04-3.94ppm (m, 1H), 3.89ppm (dd, 7.2Hz, 14Hz, 1H), 3.60-3.47ppm (m, 2H)

[0054] (Compound 3) Synthesis of 2-[2-hydroxy-3-(2-phenyl-1H-imidazol-1-yl)propyl]-1H-isoindole-1,3(2H)-dione [Chemical Formula 7] In a reaction vessel containing DMA (10 mL), CUREZOL 2PZ-PW (manufactured by Shikoku Chemical Industry Co., Ltd., 3.50 g, 24.3 mmol) was added while stirring with a stir bar, and the mixture was heated to 60°C to dissolve. DENACOL EX-731 (manufactured by Nagase ChemteX Co., Ltd., 5.00 g, 23.1 mmol) was slowly added to the resulting solution over 5 minutes. After complete dissolution, the mixture was heated to 70°C and stirred at the same temperature for 23 hours. After cooling to room temperature, water (approximately 15 mL) was added and stirred at 15°C to allow crystallization. The resulting solid was filtered under vacuum, washed with water, and dried to obtain 4.04 g of crude crystals.

[0055] 3.00 g of crude crystals were added to 1.7 mL of 0.5 N hydrochloric acid and ground in a mortar. Water was added to the resulting powder to form a suspension. The suspension was filtered under vacuum to dissolve the solid in chloroform (approximately 50 mL) and transferred to a separatory funnel. The resulting solution was washed sequentially with water, saturated sodium bicarbonate solution, and saline solution. The chloroform layer was dehydrated with sodium sulfate and filtered through phase separator paper. The organic layer was concentrated using a rotary evaporator. Ethyl acetate and hexane were added to the resulting orange oily substance to crystallize it. The crystals were filtered under vacuum and dried under reduced pressure to obtain solid compound 3 (1.33 g). The physical properties of the product are as follows.

[0056] 1H NMR (400 MHz DMSO-d6): 7.90-7.79ppm (m, 4H), 7.63-7.54ppm (m, 2H), 7.39-7.26 (m, 4H), 6.97ppm (s, 1H), 5.54ppm (d, 5.6Hz, 1H), 4.17-3.92ppm (m, 3H), 3.57ppm (dd, 6.8Hz, 13.6Hz, 1H), 3.45ppm (dd, 5.6Hz, 13.6Hz, 1H)

[0057] (Compound 4) Synthesis of 2-[2-hydroxy-3-(2-undecyl-1H-imidazol-1-yl)propyl]-1H-isoindole-1,3(2H)-dione [Chemical Formula 8] CUREZOL C11Z (manufactured by Shikoku Chemical Industry Co., Ltd., 5.14 g, 24.3 mmol) was added to a reaction vessel containing DMA (15 mL) while stirring with a stir bar, and the mixture was heated to 60°C to dissolve. DENACOL EX-731 (manufactured by Nagase ChemteX Co., Ltd., 5.00 g, 23.1 mmol) was slowly added to the resulting solution over 5 minutes. After complete dissolution, the mixture was heated to 70°C and stirred at the same temperature for 23 hours. After cooling to room temperature, water (approximately 20 mL) was added and stirred at 15°C to allow crystallization. The resulting solid was filtered under vacuum, washed with water, and dried to obtain 5.70 g of crude crystals.

[0058] 3.00 g of crude crystals were added to 1.8 mL of 1N hydrochloric acid and ground in a mortar. Water was added to the resulting powder to form a suspension. The suspension was filtered under vacuum to dissolve the solid in chloroform (approximately 50 mL) and transferred to a separatory funnel. The resulting solution was washed sequentially with water, saturated sodium bicarbonate solution, and saline solution. The chloroform layer was dehydrated with magnesium sulfate and filtered through phase separator paper. The organic layer was concentrated using a rotary evaporator. Ethyl acetate and hexane were added to the resulting white solid to form a suspension. The suspension was filtered under vacuum, and the resulting crystals were dried under reduced pressure to obtain compound 4 (1.97 g). The physical properties of the product are as follows.

[0059] 1H NMR (400 MHz DMSO-d6): 7.91-7.81ppm (m, 4H), 7.04ppm (s, 1H), 6.70ppm (s, 1H), 5.37ppm (d, 5.6Hz, 1H), 4.05-3.93ppm (m, 2H), 3.82ppm (dd, 8.8Hz, 15.2Hz, 1H), 3.63ppm (dd, 7.8Hz, 14Hz, 1H), 3.53ppm (dd, 4.8Hz, 14Hz)

[0060] (Compound 5) 2-[2-(2-methyl-1H-imidazol-1-yl)ethyl]-1H-isoindole-1,3(2H)-dione Compound 5 (CAS No.: 858512-76-2) is a commercially available product (purchased from FCH Group).

[0061] (Compound 6) 2-[2-(1H-imidazol-1-yl)ethyl]-1H-isoindole-1,3(2H)-dione Compound 6 (CAS No.: 72459-53-1) is a commercially available product (purchased from Enamine).

[0062] (Compound 7) Synthesis of 1-(2-methyl-1H-imidazol-1-yl)-3-phenoxyprop-2-ol [Chemical Formula 9]

[0063] 2-Methyl-1H-imidazolium (manufactured by Shikoku Chemical Industry Co., Ltd., 21.8 g, 266 mmol) was dissolved in a mixed solvent of toluene (78.7 mL) and methanol (17.7 mL). The solution was heated to 80°C, and a solution of DENACOL EX-141 (manufactured by Nagase ChemteX, 22.0 g, 147 mmol) in toluene (38.1 mL) was added dropwise over 1 hour. The mixture was then stirred at the same temperature for 1 hour. The resulting solution was cooled to room temperature, and the solvent was removed by distillation under reduced pressure to obtain a yellow solid of 1-(2-methyl-1H-imidazol-1-yl)-3-phenoxyprop-2-ol (47.85 g). The product was identified by 1H NMR, confirming the presence of the target compound.

[0064] (Compound 8) 2MZ-H Compound 8 is a commercially available product (purchased from Shikoku Chemical Industry Co., Ltd.)

[0065] ==Compound Evaluation Method== <Determination of Melting Point> The melting point was determined using a differential scanning calorimeter (DSC 204 F1 Phoenix (registered trademark)) (manufactured by NETZSCH). First, 5 mg of each resin component was measured on an aluminum pan, sealed with an aluminum cap, and a needle hole was made in the center of the cap to prepare the sample for testing. Then, the sample was heated under a nitrogen atmosphere (100 mL / min) at a temperature range of 25°C to 250°C and a heating rate of 10°C / min, while simultaneously measuring the heat flux (mW / mg). The temperature of the peak obtained on the graph was calculated using analytical software (NETZSCH Proteus-Thermal Analysis version 8.0.2), which is equivalent to the melting point. The evaluation results of the compounds are shown in Table 1. compound 1 2 structure Melting point (°C) 198 198 compound 3 4 structure Melting point (°C) 171 112 compound 5 6 structure Melting point (°C) 181 165 compound 7 8 structure Melting point (°C) ND 149 ND: Undetectable

[0067] ==Preparation method of resin composition==

[0068] <Examples 1-4, 6, Comparative Examples 1, 2: Epoxy-Mercaprol Curing System> Compounds 1-4, 7, and 8, which served as curing catalysts, were added to epoxy resin EXA835LV (manufactured by DIC Corporation) and mixed. Then, the mixture was ground in a mortar until no agglomeration occurred, and stirred and degassed under vacuum using a planetary stirring and degassing apparatus. Next, EXA835LV or a mixture of EXA835LV and CDMDG (manufactured by Showa Denko Corporation) was added and mixed. Then, stirred and degassed under vacuum using a planetary stirring and degassing apparatus. Furthermore, thiol resin PEMP (manufactured by SC Organic Chemicals Corporation) was added and mixed. Then, stirred and degassed under vacuum using a planetary stirring and degassing apparatus to obtain the resin composition.

[0069] <Example 5: Epoxy-Mercaprol Curing System> Compound 1, serving as a curing catalyst, was added to a mixture of EXA835LV and TS720 (manufactured by Cabot Specialty Chemicals) dispersed using three rollers and mixed. The mixture was then ground in a mortar until no agglomeration occurred, and stirred and degassed under vacuum using a planetary stirring and degassing apparatus. Here, thiol resin C3TSG (manufactured by Shikoku Chemical Industry Co., Ltd.) was added and mixed. Then, stirred and degassed under vacuum using a planetary stirring and degassing apparatus to obtain the resin composition.

[0070] <Examples 7, 11, 12: Epoxy Homopolymer Curing System> Compounds 1, 5, and 6, which serve as curing catalysts, were added to epoxy resin EXA835LV and mixed. The mixture was then ground in a mortar until no agglomeration occurred, and stirred and degassed under vacuum using a planetary stirring and degassing apparatus to obtain the resin composition.

[0071] <Example 8: Epoxy-Anhydride Curing System> Compound 1, serving as a curing catalyst, was added to epoxy resin EXA835LV and mixed. Then, it was ground in a mortar until no agglomeration occurred, and stirred and degassed under vacuum using a planetary stirring and degassing apparatus. Next, YDF8170 (manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd.) was added and mixed. Then, it was stirred and degassed under vacuum using a planetary stirring and degassing apparatus. Furthermore, anhydride resin YH306 (manufactured by Mitsubishi Chemical Co., Ltd.) was added and mixed. Then, it was ground in a mortar until no agglomeration occurred, and stirred and degassed under vacuum using a planetary stirring and degassing apparatus to obtain the resin composition.

[0072] <Example 9: Epoxy-Phenolic Curing System> Compound 1, serving as a curing catalyst, was added to epoxy resin EXA835LV and mixed. Then, it was ground in a mortar until no agglomeration occurred, and stirred and degassed under vacuum using a planetary stirring and degassing apparatus. Next, EXA835LV was added and mixed. Then, it was stirred and degassed under vacuum using a planetary stirring and degassing apparatus. Furthermore, phenolic resin MEH8005 (manufactured by Meiwa Chemical Co., Ltd.) was added and mixed. Then, it was ground in a mortar until no agglomeration occurred, and stirred and degassed under vacuum using a planetary stirring and degassing apparatus to obtain the resin composition.

[0073] <Example 10: Acrylic-based-thiol curing system> Acrylic resin M7100 (manufactured by Toa Synthetic Co., Ltd.), photoradical generator OMNIRAD184 (manufactured by IGM Resins BV Co., Ltd.), polymerization inhibitor Q-1301 (manufactured by Fujifilm and Koichi Chemical Co., Ltd.), and volatile modifier TS720 were dispersed using a three-roller. Compound 1, which serves as a curing catalyst, was added to the resulting mixture, and the mixture was then dispersed again using a three-roller. Here, PEMP was added and mixed, and the mixture was stirred and degassed under vacuum using a planetary stirring and degassing device to obtain the resin composition.

[0074] ==Evaluation Method of Resin Composition== <Determination of Usable Time> The initial viscosity of the resin composition was measured using an E-type viscometer (TVE-25H: manufactured by Toki Sangyo Co., Ltd., rotor name: 3°×R9.7) at 50 rpm and 25°C within a pre-set appropriate range (H, R, or U). Next, the resin composition stored in a sealed container was left to stand for 4 hours at 25°C and 50% humidity. This was taken as the usable time. Uncured resin composition within 4 hours was considered ○, and cured resin composition was considered ╳. Afterward, the viscosity of the resin composition was measured every 4 hours using an E-type viscometer (TVE-25H: manufactured by Toki Sangyo Co., Ltd., rotor name: 3°×R9.7) at 50 rpm and 25°C within a pre-set appropriate range (H, R, or U). Then, the ratio of (viscosity after each standing time) to (initial viscosity) was calculated as the viscosity increase ratio after each standing time.

[0075] <Determination of gelation time> The time before gelation (referred to as gelation time) is determined using a gelation testing machine (GT-D-15A: manufactured by Yu-kari Corporation). The heating plate is set to 100°C, 120°C, or 150°C, and a test rod is used to transfer the resin composition onto the heating plate. The gelation time is defined as the time from when the test rod contacts the resin composition until it reaches a stringy state.

[0076] ==Results== The composition and evaluation results of each component of the above resin composition are summarized in Tables 2 and 3.

[0077] Table 2 Example Example and Comparative Example Numbers 1 2 3 4 Material hardened catalyst Compound 1 (wt%) 1 Compound 2 (wt%) 1 Compound 3 (wt%) 1 Compound 4 (wt%) 1 Compound 5 (wt%) Compound 6 (wt%) Compound 7 (wt%) Compound 8 (wt%) Epoxy resin EXA835LV(wt%) 57 57 57 57 YDF8170 (wt%) CDMDG (wt%) Thiol resins PEMP (wt%) 42 42 42 42 C3TSG (wt%) acid anhydride resin YH306 (wt%) Phenolic resin MEH8005 (wt%) acrylic resin M7100 (wt%) Free radical generators OMNIRAD-184 (wt%) Polymerization inhibitor Q-1301 (wt%) Viscosity modifier TS720 (wt%) Evaluation results Viscosity increase ratio (times) 4 hours later 1.01 1.03 1.02 8 hours later 1.03 1.09 1.04 12 hours later 1.11 1.51 1.12 16 hours later 1.55 23.49 1.24 20 hours later 42.49 UM 2.16 24 hours later 1.9 UM UM UM Usable time ○ ○ ○ ○ Gelation time at 100℃ (seconds) 125 174 200 205 Melting point (°C) of hardened catalyst 198 198 171 113 Example Comparative example Example and Comparative Example Numbers 5 6 1 2 Material hardened catalyst Compound 1 (wt%) 1 1 Compound 2 (wt%) Compound 3 (wt%) Compound 4 (wt%) Compound 5 (wt%) Compound 6 (wt%) Compound 7 (wt%) 1 Compound 8 (wt%) 1 Epoxy resin EXA835LV(wt%) 57 27 57 57 YDF8170 (wt%) CDMDG (wt%) 27 Thiol resins PEMP (wt%) 45 42 42 C3TSG (wt%) 39 acid anhydride resin YH306 (wt%) Phenolic resin MEH8005 (wt%) acrylic resin M7100 (wt%) Free radical generators OMNIRAD-184 (wt%) Polymerization inhibitor Q-1301 (wt%) Viscosity modifier TS720 (wt%) 3 Evaluation results Viscosity increase ratio (times) 4 hours later hardening hardening 8 hours later UM UM 12 hours later UM UM 16 hours later UM UM 20 hours later UM UM 24 hours later 1.0 1.15 UM UM Usable time ○ ○ ╳ ╳ Gelation time at 100℃ (seconds) 198 198 twenty four 87 Melting point (°C) of hardened catalyst 198 198 73 149 UM: Unable to measure (slash indicates not measured) Table 3 Example Example and Comparative Example Numbers 7 8 9 10 11 12 Material hardened catalyst Compound 1 (wt%) 12 1 1 1.4 Compound 2 (wt%) Compound 3 (wt%) Compound 4 (wt%) Compound 5 (wt%) 12 Compound 6 (wt%) 12 Compound 7 (wt%) Compound 8 (wt%) Epoxy resin EXA835LV(wt%) 88 6 57 88 88 YDF8170 (wt%) 53 CDMDG (wt%) Thiol resins PEMP (wt%) 38.0 C3TSG (wt%) acid anhydride resin YH306 (wt%) 40 Phenolic resin MEH8005 (wt%) 42 acrylic resin M7100 (wt%) 57.0 Free radical generators OMNIRAD-184 (wt%) 1.0 Polymerization inhibitor Q-1301 (wt%) 0.2 Viscosity modifier TS720 (wt%) 2.4 Evaluation results Viscosity increase ratio (times) 4 hours later 0.63 1.23 8 hours later 1.36 1.66 12 hours later 1.56 2.70 16 hours later 1.78 UM 20 hours later 1.99 UM 24 hours later 1.0 1.84 2.46 UM 1.24 1.55 Usable time ○ ○ ○ ○ ○ ○ gelation time (seconds) 100℃ 170 120℃ 286 467 150℃ 28 80 259 UM: Unable to measure (slash indicates not measured)

[0078] The melting point of the curing catalyst used in the examples is higher than that of the curing catalyst in the comparative examples. Although Comparative Example 2 has a high melting point, its molecular weight is small, so it is easily soluble in epoxy resin and lacks stability. Comparing the usable time of the resin composition, it can be seen that compared with the comparative example which cured in 4 hours, it took more than 8 hours to achieve a 2-fold increase in viscosity in the examples.

[0079] The resin composition of the embodiment gels within 10 minutes and has sufficient reactivity and hardening properties.

[0080] In this way, the curing catalyst of the present invention has a phthalimide backbone, which has high crystallinity and a high melting point compared with conventional epoxy resin and imidazole derivative adducts. Furthermore, with the curing catalyst of the present invention, the resin composition system can be stabilized and the curing catalyst is not prone to dissolving in the resin in unexpected temperature ranges. [Simplified Explanation of the Diagram]

[0011] [Figure 1]Structural formula of the compounds used in the examples and comparative examples.

Claims

1. A curing catalyst having a compound with the following structural formula (I): (I) (wherein, R1 is a group selected from hydrogen, phenyl and C1-C17 alkyl groups, R2, R3 and R5 are each independently selected from hydrogen and C1-C6 alkyl groups, R4 is a group selected from OH and OAc, n and m are 1, or the sum of n and m is 1).

2. A curing catalyst having a compound with the following structural formula (I): (I) (wherein, R1 is a group selected from phenyl and C1-C17 alkyl groups, R2, R3, and R5 are each independently a group selected from hydrogen and C1-C6 alkyl groups, R4 is a group selected from OH and OAc, and n and m are 1, or the sum of n and m is equal to 1).

3. A resin composition comprising a curing catalyst and a thermosetting resin, wherein the curing catalyst has a compound with the following structural formula (I): (I) (wherein, R1 is a group selected from hydrogen, phenyl and C1-C17 alkyl groups, R2, R3 and R5 are each independently a group selected from hydrogen and C1-C6 alkyl groups, R4 is a group selected from hydrogen, OH and OAc, and n and m are 1, or the sum of n and m is equal to 1).

4. The resin composition as claimed in claim 3, wherein, The thermosetting resin is an epoxy resin.

5. The resin composition as claimed in claim 4, wherein, This thermosetting resin is a compound with polymerizable double bonds.

6. The resin composition of claim 4 or 5 further includes a hardener of the thermosetting resin.

7. The resin composition as claimed in claim 6, wherein, The hardener is selected from the group consisting of oxygen-containing compounds, nitrogen-containing compounds, and thiols.

8. A sealing material comprising a resin composition as claimed in any one of claims 3 to 7.

9. An adhesive comprising a resin composition as claimed in any one of claims 3 to 7.

10. A cured compound, which is a cured compound of the resin composition of any one of claims 3 to 7.

11. A compound having the following structural formula (I): (I) (wherein, R1 is a group selected from phenyl and C1-C17 alkyl groups, R2, R3, and R5 are each independently a group selected from hydrogen and C1-C6 alkyl groups, R4 is a group selected from OH and OAc, and n and m are 1, or the sum of n and m is equal to 1).

12. The compound of claim 11, wherein, R1 is a group selected from phenyl and C1 to C10 alkyl groups, R2, R3, and R5 are hydrogen, R4 is OH, and n and m are 1.

13. Use of a compound as a curing catalyst, the compound having the following structural formula (I): (I) (wherein, R1 is a group selected from hydrogen, phenyl and C1-C17 alkyl groups, R2, R3 and R5 are each independently a group selected from hydrogen and C1-C6 alkyl groups, R4 is a group selected from hydrogen, OH and OAc, n and m are 1, or the sum of n and m is equal to 1).

14. A method for curing a resin composition comprising a thermosetting resin using a curing catalyst, the curing catalyst having a compound with the following structural formula (I): (I) (wherein, R1 is a group selected from hydrogen, phenyl and C1-C17 alkyl groups, R2, R3, and R5 are each independently a group selected from hydrogen and C1-C6 alkyl groups, R4 is a group selected from hydrogen, OH and OAc, n and m are 1, or the sum of n and m is equal to 1).

Citation Information

Patent Citations

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    TW201439044A