AI Model Analysis System and Method with Tooth Rolling Optical Examination Information

Abstract

An AI model analysis system and method with thread rolling optical inspection information includes a thread rolling machine, an optical inspection machine, a database, and an AI model. The thread rolling machine can use hydraulic pressure to lock a thread rolling plate and adjust its position, and drive the thread rolling plate to perform a thread rolling process on a screw according to a process parameter. The optical inspection machine is used to optically inspect the screw's precision to obtain precision data. The database is used to receive and store the process parameters used by the thread rolling machine and the precision data detected by the optical inspection machine. The AI ​​model is used to call the process parameters used by the thread rolling machine and the precision data detected by the optical inspection machine in the database to analyze and correct the process parameters to improve the thread rolling process. The AI ​​model uses the improved process parameters to cause the thread rolling machine to recalibrate the thread rolling plate and drive the thread rolling plate to perform thread rolling on another screw to improve the precision of the screw after thread rolling.

Claims

1. An AI model analysis system with thread rolling optical inspection information, comprising: a thread rolling machine, which can use hydraulic pressure to lock a thread rolling plate and adjust its position, wherein at least one screw can be placed in the thread rolling plate, and the thread rolling machine drives the thread rolling plate to perform a thread rolling process on the screw according to a process parameter to form a thread on its surface; an optical inspection machine, which is used to optically inspect the precision of the screw to obtain a precision data; a database, which is used to receive and store the process parameter used by the thread rolling machine and the precision data detected by the optical inspection machine; and an AI model, which is used to call the process parameter used by the thread rolling machine and the precision data detected by the optical inspection machine in the database to summarize, analyze and adjust the process parameter to improve the process of the thread rolling machine, and the AI ​​model uses the improved process parameter to cause the thread rolling machine to automatically recalibrate the thread rolling plate and drive the thread rolling plate to perform thread rolling on another screw to improve the precision of the screw after thread rolling.

2. The AI ​​model analysis system with tooth tummy inspection information as described in claim 1, wherein, The optical inspection machine detects the screw's outer diameter, root diameter, pitch, and helix angle as accuracy data, which is then provided to the AI ​​model to analyze whether the screw conforms to product specifications.

3. The AI ​​model analysis system with tooth tummy inspection information as described in claim 1, wherein, The accuracy data detected by the optical inspection machine is displayed on a human-machine interface, which can be used to control the tooth rolling machine and view or adjust the process parameters.

4. The AI ​​model analysis system with tooth tummy inspection information as described in claim 1, wherein, The AI ​​model utilizes an MES (Manufacturing Execution System) to connect the process parameters and accuracy data in the database. The MES system is used for data acquisition and integration, production execution and control. Through the MES system, the AI ​​model and the database can be used to help provide real-time decision support, optimize the production process, ensure product traceability, and improve the predictability of the thread rolling machine maintenance.

5. The AI ​​model analysis system with tooth tummy inspection information as described in claim 1, wherein, The database uses the network for data transmission.

6. An AI model analysis method with thread rolling optical inspection information, comprising the following steps: performing an initial mold-setting step, wherein an operator uses a thread rolling machine to hydraulically lock a thread rolling plate, confirms the locking position of the thread rolling plate and sets a process parameter with the desired product specification of the screw, and then places a screw into the thread rolling plate for a thread rolling trial step; the thread rolling trial step involves the thread rolling machine driving the thread rolling plate to perform a thread rolling process on the screw according to the process parameter to form a thread on the surface, and recording the process parameter in a database, followed by performing an optical inspection information step; the optical inspection information step involves using an optical inspection machine to optically inspect the screw to obtain accuracy data and recording it in the database, and then performing a... The specification confirmation step involves using an AI model to analyze whether the accuracy data conforms to the product specifications. If it does, the process parameters are updated to strengthen the AI ​​model's learning and training, and the screws are mass-produced using those process parameters. If it does not conform, the AI ​​model analyzes the reasons for the failure, adjusts the process parameters, and causes the thread rolling machine to perform a device reset step. The device reset step involves the thread rolling machine automatically returning the thread plate, locking the thread plate with hydraulic pressure, inserting another screw into the thread plate, and repeating the thread rolling trial step according to the adjusted process parameters based on the AI ​​model until the screw conforms to the product specifications in the specification confirmation step and can be mass-produced.

7. The AI ​​model analysis method with tooth tummy inspection information as described in claim 6, wherein, The optical inspection machine detects the screw's outer diameter, root diameter, pitch, and helix angle as accuracy data, which is then provided to the AI ​​model to analyze whether the screw conforms to product specifications.

8. The AI ​​model analysis method with tooth tummy light inspection information as described in claim 6, wherein, The accuracy data detected by the optical inspection machine is displayed on a human-machine interface, which can be used to control the tooth rolling machine and view or adjust the process parameters.

9. The AI ​​model analysis method with tooth twitching optical inspection information as described in claim 6, wherein, The AI ​​model utilizes an MES (Manufacturing Execution System) to connect the process parameters and accuracy data in the database. The MES system is used for data acquisition and integration, production execution and control. Through the MES system, the AI ​​model and the database can be used to help provide real-time decision support, optimize the production process, ensure product traceability, and improve the predictability of the thread rolling machine maintenance.

10. The AI ​​model analysis method for tooth tummy inspection information as described in claim 6, wherein, The database uses the network for data transmission.

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