Modified torque generator and methods of use

Abstract

An apparatus for controlling tool face and methods of use with a torque generator connected to a drill string for drilling linear and nonlinear subterranean bore segments. In some embodiments, the apparatus and methodologies of use comprise a tool controller having an outer housing independently rotatable from and extension conduit extending therethrough and forming an annulus therebetween. The tool controller may provide for a first fluid pathway for allowing a bypass portion of fluids to flow through the torque generator, and a second fluid pathway through the annulus for allowing a torque generator portion of fluids to flow through the annulus. In some embodiments, at least one fluid flow restrictor may be provided within the annulus to controllable cause a cascading reduction in torque generator fluid pressure as it flows through the annulus, allowing high resolution tool face control over a larger (and tunable) range of drill string speed (rpm) set points.