Processes for producing optical effects layers
Patent Information
- Application Number
- CA3321633
- Authority / Receiving Office
- CA · CA
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-02-27
- Filing Date
- 2025-02-26
- Publication Date
- 2025-09-04
AI Technical Summary
Existing processes for producing optical effect layers (OELs) are inadequate for industrial-scale production of eye-catching and easily authenticatable security features that are difficult for counterfeiters to replicate, while ensuring high counterfeit resistance.
A process involving the application of two radiation-curable coating compositions with magnetically oriented platelet-shaped magnetic or magnetizable pigment particles, each oriented according to a specific magnetic pattern, and cured to form interlaced motifs that create a dynamic, multi-colored effect.
Produces OELs that are easily authenticated by the naked eye and resistant to counterfeiting, with a continuous and complementary effect from perfectly registered motifs, enhancing security features.
Abstract
Description
PROCESSES FOR PRODUCING OPTICAL EFFECTS LAYERSFIELD OF THE INVENTION
[0001] The present invention relates to the field of processes for producing optical effect layers (OELs) comprising magnetically oriented platelet-shaped magnetic or magnetizable pigment particles. In particular, the present invention provides processes for magnetically orienting platelet-shaped magnetic or magnetizable pigment particles in more than one coating layers so as to produce OELs and the use of said OELs as anti-counterfeit means on security documents or security articles as well as decorative purposes.BACKGROUND OF THE INVENTION
[0002] It is known in the art to use inks, compositions, coatings or layers containing oriented magnetic or magnetizable pigment particles, particularly also optically variable magnetic or magnetizable pigment particles, for the production of security elements, e.g. in the field of security documents. Coatings or layers comprising oriented magnetic or magnetizable pigment particles are disclosed for example in US 2,570,856; US 3,676,273; US 3,791 ,864; US 5,630,877; and US 5,364,689. Coatings or layers comprising oriented magnetic color-shifting pigment particles, resulting in particularly appealing optical effects, useful for the protection of security documents, have been disclosed in WO 2002 / 090002 A2 and WO 2005 / 002866 A1 .
[0003] Security features, e.g. for security documents, can generally be classified into “covert” security features on the one hand, and “overt” security features on the other hand. The protection provided by covert security features relies on the principle that such features are difficult to detect, typically requiring specialized equipment and knowledge for detection, whereas “overt” security features rely on the concept of being easily detectable with the unaided human senses, e.g. such features may be visible and / or detectable via the tactile sense while still being difficult to produce and / or to copy. However, the effectiveness of overt security features depends to a great extent on their easy recognition as a security feature.
[0004] With the aim of optimizing and increasing the counterfeiting resistance of security documents, in particular banknotes, striking and sophisticated magnetically induced images and optical effects layers (OELs) have been developed. Magnetic or magnetizable pigment particles in printing inks or coatings allow for the production of magnetically induced images, designs and / or patterns (also referred in the art as “Optical Effect Layers (OELs)”) through the application of a correspondingly structured magnetic field, inducing a local orientation of the magnetic or magnetizable pigment particles in the not yet hardened (i.e. wet) coating, followed by the hardening of the coating. The result is a fixed and stable magnetically induced image, design or pattern. Materials and technologies for the orientation of magnetic or magnetizable pigment particles in coating compositions are known. The magnetically induced images in question can only be produced by having access to both, the magnetic or magnetizable pigment particles or the corresponding ink, and the particular technology employed to print said ink and to orient said pigment in the printed ink. Said OELs are obtained by using specific magnetic assemblies and advantageously exhibit a dynamic appearance upon tilting. Examples of such dynamic OELs include reflection zone bars moving as the OEL is tilted, loop-shaped bodies moving asthe OEL is tilted, loop-shaped bodies having a varying shape as the OEL is tilted, bright areas and dark areas moving as the OEL is tilted. WO 2012 / 104098 A1 discloses OELs comprising more than one magnetically induced images. WO 2012 / 104098 A1 discloses an OEL comprising two areas, each one exhibiting a reflection zone bar moving as the OEL is tilted, one of said bar moving away the observer upon tilting of the OEL and the other said bar moving towards the observer upon tilting of the OEL.
[0005] A need remains for improved and controlled processes for producing eye-catching optical effect layers (OELs) for security printers at industrial speed, wherein said so-produced OELs are easily authenticated by the man in the street while said processes are highly difficult to be implemented on a mass-scale production by counterfeiters and the illicit market.SUMMARY OF THE INVENTION
[0006] Accordingly, it is an object of the present invention to overcome the deficiencies of the prior art as discussed above. This is achieved by the provision of a process for producing an optical effect layer (OEL) on a substrate (x10), said optical effect layer (OEL) comprising a first motif comprising magnetically oriented platelet-shaped magnetic or magnetizable pigment particles oriented according to a first magnetic pattern and a second motif comprising magnetically oriented platelet-shaped magnetic or magnetizable pigment particles oriented according to a second magnetic pattern, said process comprising: a first set of steps consisting of a’) applying onto the substrate (x10) a first radiation curable coating composition, preferably a first UV-Vis-curable curable coating composition, exhibiting a first color and comprising the platelet-shaped magnetic or magnetizable pigment particles so as to form a first coating layer (x20’) on said substrate (x10), said coating composition being in a first state, b’) exposing the first radiation curable coating composition of step a’) to a magnetic field of a magnetic assembly (x30’) so as to magnetically orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles; c’) at least partially curing the first radiation curable coating composition of step b’) to a second state so as to fix the platelet-shaped magnetic or magnetizable pigment particles in their adopted positions and orientations and so as to produce the first motif; and a second set of steps consisting of a”) applying in register a second radiation curable coating composition, preferably a second UV-Vis-curable curable coating composition, exhibiting a second color being different from the first color of the first radiation curable coating composition of step a’) and comprising platelet-shaped magnetic or magnetizable pigment particles so as to form a second coating layer (x20”), said coating composition being in a first state, b”) exposing the second radiation curable coating composition of step a”) to a magnetic field of a magnetic assembly (x30”) so as to magnetically orient at least a part of the plateletshaped magnetic or magnetizable pigment particles;c”) at least partially curing the second radiation curable coating composition of step b”) to a second state so as to fix the platelet-shaped magnetic or magnetizable pigment particles in their adopted positions and orientations and so as to produce the second motif, wherein at least one step of step b’) and b”) is carried out to produce a dynamic effect, wherein the first motif and the second motif are at least partially interlaced, and wherein the first motif comprises at least n elements of a same first shape and the second motif comprises m elements of a second shape, n and m being the same or different and being at least two, and wherein at least one of the elements of the first motif is at least partially adjacent to two elements of the second motif and / or at least one of the elements of the second motif is at least partially adjacent to two elements of the first motif.
[0007] Also described herein are optical effect layers (OELs) produced by the process described herein and security documents as well as decorative elements and objects comprising one or more optical OELs described herein.
[0008] Also described herein are methods of manufacturing a security document or a decorative element or object, comprising a) providing a security document or a decorative element or object, and b) providing an optical effect layer (OEL) obtained by the process described herein, so that it is comprised by the security document or decorative element or object.
[0009] The present invention provides processes advantageously allowing the manufacture of eyecatching and dynamic optical effect layers (OELs) which are easily authenticated by the man in the street. In particular, the OELs produced by the process described herein comprise the first and second motifs described herein having a continuous and complementary effect so as to produce OELs exhibiting at least three colors, said effect originating from the perfect register of the applied first and second motifs and from the first and second magnetic patterns and consisting of a continuous image extending throughout both motifs thus allowing an easy authentication due to the continuity of said effect resulting from the perfect register of the applied first and second effects, while combining a high level of counterfeit resistance due to the sophisticated interlaced in register motifs of different colors. Thanks to the controlled process described herein and the so-obtained optical effect layers (OELs), authentication of said overt security features allows an observer to easily discriminate against imitations (visually similar result obtained with a different process) as well as against poor reproduction (obtained with a similar or same process but less well controlled).BRIEF DESCRIPTION OF DRAWINGS
[0010] Figs 1-12 provided therein schematically illustrates the present invention and are not true to scale. The optical effect layers (OELs) described herein and their production are now described in more detail with reference to the drawings and to particular embodiments, whereinFigs 1A-B schematically illustrates the combination of a first motif comprising platelet-shaped magnetic or magnetizable pigment particles oriented according to a first magnetic pattern and a second motif comprising platelet-shaped magnetic or magnetizable pigment particles oriented according to a second magnetic pattern, wherein the first and second motifs are either on the same side of the substrate (Fig. 1A) or on opposite sides (Fig. 1 B).Fig. 2 schematically illustrates another combination of a first motif comprising platelet-shaped magnetic or magnetizable pigment particles oriented according to a first magnetic pattern and a second motif comprising platelet-shaped magnetic or magnetizable pigment particles oriented according to a second magnetic patternFig. 3 schematically illustrates a platelet-shaped pigment particle.Fig. 4-1 schematically illustrates a one-step orientation step b) (b) being b’) and / or b”)), wherein the coating layer (420) is exposed to the magnetic field of a magnetic assembly (430). Figs 4-2 and 4-3 illustrate industrial one-step orientation steps b) (b) being b’) and / or b”)), wherein the coating layer (420) is exposed to the magnetic field of a magnetic assembly (430) being either mounted on a rotating magnetic cylinder with the coating layer (420) facing the environment (Fig. 4-2) or placed outside a rotating cylinder with the coating layer (420) facing said magnetic assembly (430) (Fig. 4-3).Fig. 5-1 schematically illustrates an industrial one-step orientation step b) (b) being b’) and / or b”)), wherein the coating layer (520) is exposed to the resultant magnetic field of a first magnetic assembly (530-a) and second magnetic assembly (530-b). Fig. 5-2 illustrates an industrial one-step orientation step b) (b) being b’) and / or b”)), wherein the coating layer (520) is exposed to the resultant magnetic field of a first magnetic assembly (530-a) and second magnetic assembly (530-b), wherein said first magnetic assembly (530-a) is mounted on a rotating magnetic cylinder and said second magnetic assembly (530-b) is placed outside the rotating magnetic cylinder.Fig. 6-1 schematically illustrates a process for producing an optical effect layer (OEL) on a substrate (610) comprising the first set of steps (S1) and the second set of steps (S2) according to the present invention with both orientation steps b’) and b”) consisting of one-step orientation steps, wherein a first coating layer (620’) obtained by screen printing (640’) (step a’)) is exposed to the magnetic field of a first magnetic field of a magnetic assembly (630’) (step b’)) so as to magnetically orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles (step b’)) and wherein the coating layer (620’) is at least partially cured with a first curing unit (650’) (step c’)), and wherein subsequently to and continuously with step c’), a second coating layer (620”) obtained by screen printing (640”) (step a”)) on the same side of the substrate (610) as the first coating layer (620’) is exposed to the magnetic field of a second magnetic field of a magnetic assembly (630”) (step b”)) so as to magnetically orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles (step b”)) and wherein the second coating layer (620”) is at least partially cured with a second curing unit (650”) (step c”)).Fig. 6-2 schematically illustrates a process for producing an optical effect layer (OEL) on a substrate (610) comprising the first set of steps (S1) and the second set of steps (S2) according to the present invention with both orientation steps b’) and b”) consisting of one-step orientation steps, wherein a first coating layer (620’) obtained by screen printing (640’) (step a’)) is exposed to the magnetic field of a first magnetic field of a magnetic assembly (630’) (step b’)) so as to magnetically orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles (step b’)) and wherein the coating layer (620’) is at least partially cured with a first curing unit (650’) (step c’)), and wherein subsequently to and continuously with step c’), a second coating layer (620”) obtained by screen printing (640”) (step a”)) on the side of the substrate (610) lacking the first coating layer (620’) is exposed to themagnetic field of a second magnetic field of a magnetic assembly (630”) (step b”)) so as to magnetically orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles (step b”)) and wherein the second coating layer (620”) is at least partially cured with a second curing unit (650”) (step c”)).Fig. 7-1 schematically illustrates a two-steps orientation step b) (b) being b’) and / or b”)), wherein the coating layer (720) is first exposed to the magnetic field of a magnetic assembly (730-a), and subsequently exposed to the magnetic field of a second magnetic assembly (730-b). Fig. 7-2 schematically illustrates an industrial two-steps orientation step b) (b) being b’) and / or b”)), wherein the coating layer (720) is first exposed to the magnetic field of a first magnetic assembly (730-a) and subsequently to a second magnetic assembly (730-b), said second magnetic assembly (730-b) being placed on a rotating magnetic cylinder, and wherein the coating layer (720) is at least partially cured with a curing unit (750) (step c)). Fig. 7-3 schematically illustrates an industrial two-steps orientation step b) (b) being b’) and / or b”)), wherein the coating layer (720) is first exposed to the magnetic field of a first magnetic assembly (730-a) and subsequently to the resultant magnetic field of a second magnetic assembly (730-b) and of a third magnetic assembly (730-c), said second magnetic assembly (730-b) being mounted on a rotating magnetic cylinder and said third magnetic assembly (730-c) being outside said rotating magnetic cylinder, and wherein the coating layer (720) is at least partially cured with a curing unit (750) (step c)).Fig. 8-1 schematically illustrates a process for producing an optical effect layer (OEL) on a substrate (810) comprising the first set of steps (S1) and the second set of steps (S2) according to the present invention with the step b’) consisting of a two-steps orientation step and the step b”) consisting of a one- step orientation step, wherein a first coating layer (820’) obtained by screen printing (840’) (step a’)) is first exposed to the magnetic field of a magnetic assembly (83O’-a), and subsequently exposed to the magnetic field of a second magnetic assembly (83O’-b) so as to magnetically orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles (step b’)) and wherein the first coating layer (820’) is at least partially cured with a first curing unit (850’) (step c’)), and wherein subsequently to and continuously with step c’), a second coating layer (820”) obtained by screen printing (840”) (step a”)) on the same side of substrate (810) as the first coating layer (820’) is exposed to the magnetic field of a magnetic assembly (830”) so as to magnetically orient at least a part of the plateletshaped magnetic or magnetizable pigment particles (step b’)) and wherein the second coating layer (820”) is at least partially cured with a second curing unit (850”) (step c”)).Fig. 8-2 schematically illustrates a process for producing an optical effect layer (OEL) on a substrate (810) comprising the first set of steps (S1) and the second set of steps (S2) according to the present invention with the step b’) consisting of a one-step orientation step and the step b”) consisting of a two- steps orientation step, wherein a first coating layer (820’) obtained by screen printing (840’) (step a’)) is exposed to the magnetic field of a magnetic assembly (830’) so as to magnetically orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles (step b’)) and wherein the coating layer (820’) is at least partially cured with a first curing unit (850’) (step c’)), and whereinsubsequently to and continuously with step c’), a second coating layer (820”) obtained by screen printing (840”) (step a”)) on the same side of the substrate (810) as the first coating layer (820’) is first exposed to the magnetic field of a magnetic assembly (830”-a), and subsequently exposed to the magnetic field of a second magnetic assembly (830”-b) so as to magnetically orient at least a part of the plateletshaped magnetic or magnetizable pigment particles (step b”)) and wherein the second coating layer (820”) is at least partially cured with a second curing unit (850”) (step c”)).Fig. 9 schematically illustrates a process for producing an optical effect layer (OEL) on a substrate (910) comprising the first set of steps (S1) and the second set of steps (S2) according to the present invention with both orientation steps b’) and b”) consisting of two-steps orientation steps, wherein a first coating layer (920’) obtained by screen printing (940’) (step a’)) is first exposed to the magnetic field of a magnetic assembly (93O’-a), and subsequently exposed to the magnetic field of a second magnetic assembly (93O’-b) so as to magnetically orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles (step b’)) and wherein the coating layer (920’) is at least partially cured with a first curing unit (950’) (step c’)), and wherein subsequently to and continuously with step c’), a second coating layer (920”) obtained by screen printing (940”) (step a”)) on the same side of the substrate (910) as the first coating layer (920’) is first exposed to the magnetic field of a magnetic assembly (930”-a), and subsequently exposed to the magnetic field of a second magnetic assembly (930”-b) so as to magnetically orient at least a part of the plateletshaped magnetic or magnetizable pigment particles (step b”)) and wherein the second coating layer (920”) is at least partially cured with a second curing unit (950”) (step c”)).Fig. 10 schematically illustrates a magnetic assembly (1030) for bi-axially orienting the pigment particles and used in Examples provided therein.Fig. 11 schematically illustrates a magnetic assembly (1130) used in Examples provided therein and being suitable for producing a motif exhibiting a dynamic effect / motion upon tilting, said dynamic movement being a bright reflective bar moving when the motif is tilted.Fig. 12 schematically illustrates a magnetic assembly (1230) used in an Example provided therein and being suitable for producing a motif exhibiting a dynamic effect / motion upon tilting, said dynamic movement being a pattern of bright areas and dark areas moving when the motif is tilted. [Oil] The distances provided in the Figures are only illustrative and not true to scale.DETAILED DESCRIPTIONDefinitions
[0012] The following definitions are to be used to interpret the meaning of the terms discussed in the description and recited in the claims.
[0013] As used herein, the indefinite article "a" indicates one as well as more than one and does not necessarily limit its referent noun to the singular.
[0014] As used herein, the term “at least” is meant to define one or more than one, for example one or two or three.
[0015] As used herein, the term “at least n”, wherein n is a integer, is meant to define n or more than n, for example n+1 or n+2 (i.e. in case of “at least one”, it is meant one, two .three, etc.; in case of “atleast two”, it is meant two, three, four, etc.)
[0016] As used herein, the term “about” means that the amount or value in question may be the specific value designated or some other value in its neighborhood. Generally, the term “about” denoting a certain value is intended to denote a range within ± 5% of the value. As one example, the phrase “about 100” denotes a range of 100 ± 5, i.e. the range from 95 to 105. Generally, when the term “about” is used, it can be expected that similar results or effects according to the invention can be obtained within a range of ±5% of the indicated value.
[0017] As used herein, the term “and / or” means that either all or only one of the elements of said group may be present. For example, “A and / or B” shall mean “only A, or only B, or both A and B”. In the case of “only A”, the term also covers the possibility that B is absent, i.e. “only A, but not B”.
[0018] The term “comprising” as used herein is intended to be non-exclusive and open-ended. Thus, for instance a coating composition comprising a compound A may include other compounds besides A. However, the term “comprising” also covers, as a particular embodiment thereof, the more restrictive meanings of “consisting essentially of’ and “consisting of’, so that for instance “a fountain solution comprising A, B and optionally C” may also (essentially) consist of A and B, or (essentially) consist of A, B and C.
[0019] The term “optical effect layer (OEL)” as used herein denotes a coating or layer that comprises oriented platelet-shaped magnetic or magnetizable pigment particles and a binder, wherein said plateletshaped magnetic or magnetizable pigment particles are oriented by a magnetic field and wherein the oriented platelet-shaped magnetic or magnetizable pigment particles are fixed / frozen in their orientation and position (i.e. after hardening / curing) so as to form a magnetically induced image.
[0020] The term "coating composition" refers to any composition which is capable of forming an optical effect layer (EOL) on a solid substrate and which can be applied preferably but not exclusively by a printing method. The coating composition comprises the platelet-shaped magnetic or magnetizable pigment particles described herein and the binder described herein.
[0021] As used herein, the term “wet” refers to a coating layer which is not yet cured, for example a coating in which the platelet-shaped magnetic or magnetizable pigment particles are still able to change their positions and orientations under the influence of external forces acting upon them.
[0022] As used herein, the term “indicia” shall mean discontinuous layers such as patterns, including without limitation symbols, alphanumeric symbols, motifs, letters, words, numbers, logos and drawings.
[0023] The term “curing” is used to denote a process wherein the viscosity of a coating composition in a first physical state which is not yet hardened (i.e. wet) is increased so as to convert it into a second physical state, i.e. a hardened or solid state, where the platelet-shaped magnetic or magnetizable pigment particles are fixed / frozen in their current positions and orientations and can no longer move nor rotate.
[0024] The term "security document" refers to a document which is usually protected against counterfeit or fraud by at least one security feature. Examples of security documents include without limitation value documents and value commercial goods.
[0025] The term “security feature” is used to denote an image, pattern or graphic element that can be used for authentication purposes.
[0026] Where the present description refers to “preferred” embodiments / features, combinations of these “preferred” embodiments / features shall also be deemed as disclosed as long as this combination of “preferred” embodiments / features is technically meaningful.
[0027] The present invention provides processes for producing optical effect layers (OELs) being suitable as security features against counterfeit or fraud and comprising magnetically oriented plateletshaped magnetic or magnetizable pigment particles on substrates. As shown in Figs 1 and 2, said OELs comprise a first motif (in the form of a cured first coating layer 120’ and 220’) comprising platelet-shaped magnetic or magnetizable pigment particles oriented according to a first magnetic pattern and a second motif (in the form of a cured second coating layer 120” and 220”) comprising platelet-shaped magnetic or magnetizable pigment particles oriented according to a second magnetic pattern, wherein said first and second motifs are at least partially adjacent to each other (i.e. the second motif is adjacent to at least a part of the first motif) and in proper register as described herein. The optical effect layers (OELs) described herein comprises the first motif described herein, said first motif comprising at least n elements of a same first shape and the second motif described herein, said second motif comprising m elements of a second shape, n and m being the same or different and being at least two, wherein both said first and second motifs are at least partially interlaced and wherein at least one of the elements of the first motif is at least partially adjacent to two elements of the second motif and / or at least one of the elements of the second motif is at least partially adjacent to two elements of the first motif. Fig. 1 shows for example an OEL comprising the first and second motifs (120’ and 120”), wherein the first motif comprises 24 elements in the form of lines and the second motif comprises 24 elements in the form of lines, and wherein at least a part of each of the 24 lines of the first motif is at least partially adjacent to two lines of the second motif and at least a part of each of the 24 lines of the second motif is at least partially adjacent to two lines of the first motif. Fig. 2 shows for example an OEL comprising the first and second motifs (220’ and 220”), wherein the first motif comprises more than 500 elements in the form of dots and the second motif comprises more than 500 elements in the form of dots and wherein at least a part of the dots of the first motif is at least partially adjacent to two dots of the second motif wherein at least a part of the dots of the second motif is at least partially adjacent to two dots of the first motif.
[0028] The OELs described herein consist of the combination of the first and second motifs being at least partially interlaced with the first motif comprising a group of the at least n elements and the second motif comprising a group of the at least m elements, wherein at least a part of the said elements being at least partially adjacent to each other’s, wherein preferably the first and second motifs are complementary to each other’s.
[0029] Due to the specific design of the first and second motifs as well as the n and m elements thereof described herein, said first and second motifs (i.e. the first coating layer (x20’) and the second coating layer (x20”) when combined to form the OELs described herein are per se not perceptible with the human eye due to the limited optical resolution of the human eye, and, in other words, the first and second motifs forms the OELs described herein which are observed as a single image with the naked eye. The OELs comprising the specific design of the first and second motifs as well as the n and m elements thereof described herein are similar to halftone images prepared by the method referred as printing of screenelements of halftone printed features as well-known by the man skilled in the art. Halftoning printing process is a widely used process in the world of printing known since the 19thcentury (see e.g. Handbook of Print Media, Helmut Kipphan, 2001 , pages 90-99).
[0030] Due to the specific design of the first and second motifs as well as the n and m elements thereof described herein and due to the different color of the first and second motifs described herein, a man in the street sees from a normal and practical distance at least three colors when observing the OEL, i.e. the observer sees a smooth continuous variation of tone with variable colors (a smooth continuous variation of tone with optically variable colors (goniochromatic layers) for embodiments comprising optically variable motifs), in particular sees the color of the first motif per se, the color of the second motif per se and at least an intermediate color while using only a limited number of coating compositions, e.g. only two coating compositions having a different color. Thanks to the claimed process, the so-obtained OELs appear to the observer as a continuous image extending continuously along said OEL by avoiding misregistration between the first and second motifs and avoiding their colors to result in the boundaries of the distinctive elements becoming visible with the naked eye, thereby revealing the presence of the two motifs which is normally concealed.
[0031] The so-obtained optical effect is particularly striking when the OEL comprises the first and second motifs being interlaced as well as the n and m elements thereof being at least partially adjacent as described herein, wherein said elements and motifs are produced by applying an amplitude modulation (the elements having different size) and / or a frequency modulation (different distances between the elements) and an hybrid modulation (that is simultaneous amplitude and frequency modulation (see Handbook of Print Media Helmut Kipphan, pages 91-98).
[0032] According to one embodiment, the first motif exhibits a variation of amplitude and / or frequency and the second motif exhibit a variation of amplitude and / or frequency. The amplitude modulation and / or the frequency modulation of the elements are selected according to the desired resolution of the motifs and OELs. Since the initial patented process from Frederic Eugene Ives (see e.g. US 1 ,248,864), several techniques have been developed to optimize the parameters of the grid elements (see e.g. EP 0 342 640 B1 , US 4,758,886, EP 0 527 655 B1 , WO 2020 I 221 684 A) and the halftoning process is well known in the art of printing. As an example shown in Fig. 1 , the first motif in the form of the first coating layer (120’) comprises 24 elements in the form of lines having different width (i.e. different amplitude from 0.7 mm to 0.35 mm) while being spaced apart by a same distance (i.e. a same frequency of 0.35 mm) and the second motif in the form of the second coating layer (120”) comprises 24 elements in the form of lines having a same width (i.e. a same amplitude of 0.35 mm) while being spaced apart by different distances (i.e. different frequency varying from 0.7 mm to 0.35 mm). As another example shown in Fig. 2, the first motif in the form of the first coating layer (220’) and the second motif in the form of the second coating layer (220”) comprise each more than 500 elements in the form of dots having a same diameter (i.e. a constant amplitude of 0.35 mm) while being spaced apart by different distance (i.e. a different frequency) continuously decreasing from the top and bottom edges towards the center for the first motif, and continuously increasing from the top and bottom edges towards the center for the second motif, so that the dots of the first motif form an almost continuous layer in the center of the first coating layer, and so that the dots of the second motif form an almost continuous layer at the top andbottom edges of the second coating layer. The first and second motifs are similar to Samba screens (see e.g. Handbook of Print Media, Helmut Kipphan, 2001 , Fig. 1 .4-33 page 96).
[0033] According to a preferred embodiment, the elements of the first motif and the elements of the second motif independently have a smallest dimension of less than about 2 mm (amplitude modulation), preferably less than about 1 mm and / or a distance between neighboring elements of the same motif being equal or smaller than 1 mm (frequency modulation).
[0034] The process described herein advantageously allows to apply the first and second coating layer (x20’ and x20”) in perfect register to produce the so-obtained OELs while a misregistration between the first and second coating layers (x20’ and x20”) would result in the boundaries of said layers becoming visible with the naked eyes and hampering the formation of the third color, thus allowing an observer to conclude that the OEL is a fake or counterfeit one.
[0035] According to one embodiment, the n elements of the first motif and / or the m elements of the second motif preferably have a shape of a line, a dot or any geometrical shape such as discs and polygon. According to one embodiment, the n elements of the first motif and / or the m elements of the second motif preferably have a shape of a line, wherein said line is a rectilinear or a curvilinear line. According to one embodiment, the n elements of the first motif and / or the m elements of the second motif preferably have a shape of a dot, wherein said dot may be a round dot, a square dot, a chain dot or an elliptical dot.
[0036] According to one embodiment, the n elements of the first motif and the m elements of the second motif preferably have the same shape described herein.
[0037] As described herein, the first magnetic pattern of the first motif and the second magnetic pattern of the second motif are obtained by independently exposing the first radiation curable coating composition of step a’) and the second radiation curable coating composition of step a”) to the magnetic field of a magnetic assembly (x30’) during step b’) so as to magnetically orient at least a part of the plateletshaped magnetic or magnetizable pigment particles and to the magnetic field of a magnetic assembly (x30”) during step b”) so as orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles, wherein at least one of step b’) and step b”) is carried out to produce a dynamic effect such as those described herein.
[0038] The process described herein comprises at least two sets of steps, i.e. a first set (S1) comprising steps a’), b’) and c’) and a second set (S2) comprising steps a”), b”) and c”) (optionally a third set of steps (S3) comprising a’”), b’”) and c’”), wherein the OEL comprises a third motif comprising p elements, p being at least two and being the same as n and / or m or different and wherein at least one at least one of the elements of the third motif is at least partially adjacent to two elements of the second motif or at least one of the elements of the third motif is at least partially adjacent to two elements of the first motif.
[0039] The process described herein is thus a continuous process meaning that the second set of steps (S2) is carried out directly after the first set (S1) (in other words, the step a”) of the second set is carried out subsequently and directly after step c’) of the first set), for embodiments comprising n set of steps, the step an’) of the nthset (S(n)) is carried out subsequently and directly after step c(n 1) of the (n- 1)thset. In other words, the multi-sets of steps process described herein is a continuous process using a single machine, said machine allowing the application, preferably printing, of coating compositions,the exposure of said compositions to magnetic fields and the at least partial curing of said compositions, said process allowing the preparation of OELs comprising the first motif and the second motif described herein being at least partially interlaced to each other with the elements of the first and second motifs being adjacent as described and in proper register.
[0040] As described herein, at least one of the elements of the first motif is at least partially adjacent to two elements of the second motif and / or at least one of the elements of the second motif is at least partially adjacent to two elements of the first motif.
[0041] According to one embodiment shown in Fig. 1 (embodiment A), the OEL described herein comprises the first motif (i.e. the first cured coating layer 120’) with n elements (said element being lines in Fig. 1) and the second motif (i.e. the second cured coating layer 120”) with m elements (said element being lines in Fig. 1) on the same side of the substrate (110), wherein at least one element of the first motif is at least partially adjacent to two elements of the second motif and in proper register and / or at least one element of the second motif is at least partially adjacent to two elements of the first motif and in proper register. . By “adjacent”, it means that the at least one element of one motif and two elements of the other motif are contiguous (i.e. they share at least one region together and have a common border). Forsake of clarity, the term adjacent does not refer to superimposed elements (i.e. an element of a motif being at least partially on top of two elements of the other motif, are not encompassed by the present invention).
[0042] According to another embodiment shown in Fig. 1 (embodiment B), the OEL described herein comprises the first and second motifs (i.e. the first and second cured coating layers 120’ and 120”) on the opposite side of the substrate (110), wherein said substrate (110) is transparent, and wherein at least one element of the first motif is at least partially adjacent to two elements of the second motif and in proper register and / or at least one element of the second motif is at least partially adjacent to two elements of the first motif and in proper register. By “adjacent”, it means that at least one element of one motif and two elements of the other motif are contiguous (i.e. they share at least one region together and have a common border) through the substrate (110). The at least one element of a motif and the two elements of the other motif have their projections on each side of the substrate (110) (see dotted line in Fig. 1 , embodiment B) being contiguous (i.e. they share at least one region together and have a common border). The projection of the elements of the first and second motifs on each side of the substrate (110) are at least partially adjacent and in proper register. For sake of clarity, the term adjacent does not refer to superimposed elements on each side of the substrate (i.e. the projection of the element of a motif being at least partially on top of the projection of the element of the other motif are not encompassed by the present invention).
[0043] By “adjacent”, it means that at least one element of one motif is contiguous to two elements of the other motif and in direct contact (on the same side of the substrate, see Fig. 1 embodiment A)) as well as at least one element of one motif is contiguous to two elements of the other motif through the substrate (i.e. the substrate is present therebetween and they are in indirect contact) (see Fig. 1 embodiment B). In other words, the at least one element of one motif is directly contiguous to two elements of the other motif or at least one element of one motif is contiguous to two elements of the other motif through the substrate.
[0044] According to one embodiment shown in Fig. 1 (embodiment A), the OEL described herein comprises the first motif (i.e. the first cured coating layer 120’) with n lines and the second motif (i.e. the second cured coating layer 120”) with m lines on the same side of the substrate (110) wherein at least one element of the first motif is at least partially adjacent to two elements of the second motif and in proper register or at least one element of the second motif is at least partially adjacent to two elements of the first motif and in proper register. According to one embodiment shown in Fig. 2, the OEL described herein comprises the first motif (i.e. the first cured coating layer 120’) with n dots and the second motif (i.e. the second cured coating layer 120”) with m dots wherein at least one dot of the first motif is at least partially adjacent to two dots of the second motif and in proper register or at least one dot of the second motif is at least partially adjacent to two dots of the first motif and in proper register.
[0045] The process described herein comprises at least two independent steps a’) and a”) consisting of applying the first radiation curable coating composition so as to form the first coating layer (x20’) (step a’) and consisting of applying in register the second radiation curable coating composition so as to form the second coating layer (x20”) (step a”), wherein said first and second radiation curable coating compositions are in a first physical state which allows their application as layers and which are in a not yet hardened (i.e. wet) state wherein the platelet-shaped magnetic or magnetizable pigment particles can move and rotate within the binder material.
[0046] By applying in register in step a”), it is meant that the radiation curable coating composition is applied without or with a very limited (smaller than about 0.5 mm, more preferably smaller than or equal to about 0.2 mm) misalignment and misplacement between the second coating layer (x20”) and the first coating layer (x20’) so that the obtained OEL appears to the naked eye as a continuous layer (i.e. no breakup image). Said application in register is allowed by the claimed continuous process using a single machine. According to one embodiment, the first and second coating layers (x20’ and x20”) are applied within a register of about ± 0.5 mm and more preferably about ± 0.2 mm. Said application in register is allowed by the claimed continuous process using a single machine.
[0047] Preferably, said steps a’) and a”) are independently carried out by a printing process, preferably independently selected from the group consisting of screen printing, rotogravure printing, flexography printing and intaglio printing (also referred in the art as engraved copper plate printing and engraved steel die printing), more preferably selected from the group consisting of screen printing, rotogravure printing and flexography printing and still more preferably by screen printing.
[0048] Screen printing (also referred in the art as silkscreen printing) is a stencil process wherein an ink is transferred to a surface through a stencil supported by a fine fabric mesh of silk, mono- or multifilaments made of synthetic fibers such as for example polyamides or polyesters or metal threads stretched tightly on a frame made for example of wood or a metal (e.g. aluminum or stainless steel). Alternatively, the screen-printing mesh may be a chemically etched, a laser-etched, or a galvanically formed porous metal foil, e.g. a stainless steel foil. The pores of the mesh are blocked in the non-image areas and left open in the image area, the image carrier being called the screen. Screen printing might be of the flat-bed or rotary type. Screen printing is further described for example in The Printing ink manual, R.H. Leach and R.J. Pierce, Springer Edition, 5thEdition, pages 58-62 and in Printing Technology, J.M. Adams and P.A. Dolin, Delmar Thomson Learning, 5thEdition, pages 293-328.
[0049] Rotogravure (also referred in the art as gravure) is a printing process wherein the image elements are engraved into the surface of a cylinder. The non-image areas are at a constant original level. Prior to printing, the entire printing plate (non-printing and printing elements) is inked and flooded with ink. Ink is removed from the non-image by a wiper or a blade before printing, so that ink remains only in the cells. The image is transferred from the cells to the substrate by a pressure typically in the range of 2 to 4 bars and by the adhesive forces between the substrate and the ink. The term rotogravure does not encompass intaglio printing processes (also referred in the art as engraved steel die or copper plate printing processes) which rely for example on a different type of ink. More details are provided in “Handbook of print media”, Helmut Kipphan, Springer Edition, page 48 and in The Printing ink manual, R.H. Leach and R.J. Pierce, Springer Edition, 5thEdition, pages 42-51.
[0050] Flexography preferably uses a unit with a doctor blade, preferably a chambered doctor blade, an anilox roller and plate cylinder. The anilox roller advantageously has small cells whose volume and / or density determines the ink application rate. The doctor blade lies against the anilox roller, and scraps off surplus ink at the same time. The anilox roller transfers the ink to the plate cylinder which finally transfers the ink to the substrate. Specific design might be achieved using a designed photopolymer plate. Plate cylinders can be made from polymeric or elastomeric materials. Polymers are mainly used as photopolymer in plates and sometimes as a seamless coating on a sleeve. Photopolymer plates are made from light-sensitive polymers that are hardened by ultraviolet (UV) light. Photopolymer plates are cut to the required size and placed in an UV light exposure unit. One side of the plate is completely exposed to UV light to harden or cure the base of the plate. The plate is then turned over, a negative of the job is mounted over the uncured side and the plate is further exposed to UV light. This hardens the plate in the image areas. The plate is then processed to remove the unhardened photopolymer from the nonimage areas, which lowers the plate surface in these nonimage areas. After processing, the plate is dried and given a post-exposure dose of UV light to cure the whole plate. Preparation of plate cylinders for flexography is described in Printing Technology, J. M. Adams and P.A. Dolin, Delmar Thomson Learning, 5thEdition, pages 359-360 and in The Printing ink manual, R.H. Leach and R.J. Pierce, Springer Edition, 5thEdition, pages 33-42.
[0051] The first radiation curable coating composition exhibits a first color and the second radiation curable coating composition exhibits a second and different color as observed with the naked eyes. According to one embodiment, the first and second radiation curable coating compositions have a same binder but comprise different platelet-shaped magnetic or magnetizable pigment particles so that they exhibit a different color with the naked eyes. According to one embodiment, the first and second radiation curable coating compositions comprise the same platelet-shaped magnetic or magnetizable pigment particles but comprise a different binder, the binder of the first composition comprising a dye and / or a colorant so that the compositions exhibit a different color with the naked eyes. According to one embodiment, the first and second radiation curable coating compositions comprise the same plateletshaped magnetic or magnetizable pigment particles but comprise a different binder, the binder of the second composition comprising a dye and / or a colorant so that the compositions exhibit a different color with the naked eyes. According to one embodiment, the first and second radiation curable coating compositions comprise the same platelet-shaped magnetic or magnetizable pigment particles butcomprise a different binder, the binder of the first composition comprising a dye and / or colorant and the binder of the second composition comprising a dye and / or a colorant having a different color so the compositions they exhibit a different color with the naked eyes. According to one embodiment, the first and second radiation curable coating compositions comprise different platelet-shaped magnetic or magnetizable pigment particles and comprise a different binder, the binder of the first composition comprising a dye and / or colorant and the binder of the second composition comprising a dye and / or a colorant having a different color so the compositions they exhibit a different color with the naked eyes. For optically variable platelet-shaped magnetic or magnetizable pigment particles, i.e. pigments exhibiting a different color upon tilting (i.e. exhibiting a face color and a different angle color), “different colors” refer to different face colors or different angle colors or different face and angle colors. According to one embodiment, the first radiation curable coating composition comprises optically variable plateletshaped magnetic or magnetizable pigment particles having a first face color and a first angle color and the second radiation curable coating composition comprises optically variable platelet-shaped magnetic or magnetizable pigment particles having a second face color and a second angle color, wherein the first face color is different from the second face color and the first angle color is different from the second angle color. According to one embodiment, the first radiation curable coating composition comprises optically variable platelet-shaped magnetic or magnetizable pigment particles having a first face color and a first angle color and the second radiation curable coating composition comprises optically variable platelet-shaped magnetic or magnetizable pigment particles having a second face color and a second angle color, wherein the first face color is the same as the second face color and the first angle color is different from the second angle color. According to one embodiment, the first radiation curable coating composition comprises optically variable platelet-shaped magnetic or magnetizable pigment particles having a first face color and a first angle color and the second radiation curable coating composition comprises optically variable platelet-shaped magnetic or magnetizable pigment particles having a second face color and a second angle color, wherein the first face color is different from the second face color and the first angle color is the same as the second angle color. According to one embodiment, the first radiation curable coating composition comprises optically variable platelet-shaped magnetic or magnetizable pigment particles having a first face coIor and a first angle color and the second radiation curable coating composition comprises optically variable platelet-shaped magnetic or magnetizable pigment particles having a second face color and a second angle color, wherein the first face color is different from the second face color, the first angle color is different from the second angle color and the first face color is the same as the second angle color.
[0052] The first and second coating compositions described herein as well as the first coating layer (x20’) and the second coating layer (x20”) described herein comprise the platelet-shaped magnetic or magnetizable pigment particles described herein. In contrast to needle-shaped pigment particles which can be considered as quasi one-dimensional particles, platelet-shaped pigment particles are quasi two- dimensional particles due to the large aspect ratio of their dimensions. As shown in Fig. 3, plateletshaped pigment particle can be considered as a two-dimensional structure wherein the dimensions X and Y are substantially larger than the dimension Z. Platelet-shaped pigment particles are also referred in the art as oblate particles or flakes. Such pigment particles may be described with a main axis Xcorresponding to their longest dimension crossing the pigment particle and a second axis Y perpendicular to X and corresponding to the second longest dimension crossing the pigment particle. In other words, the XY plane roughly defines the plane formed by the first and second longest dimensions of the pigment particle, the Z dimension being ignored.
[0053] The platelet-shaped magnetic or magnetizable pigment particles described herein have, due to their non-spherical shape, non-isotropic reflectivity with respect to incident electromagnetic radiation for which the hardened / cured binder material is at least partially transparent. As used herein, the term “non- isotropic reflectivity” denotes that the proportion of incident radiation from a first angle that is reflected by a particle into a certain (viewing) direction (a second angle) is a function of the orientation of the particles, i.e. that a change of the orientation of the particle with respect to the first angle can lead to a different magnitude of the reflection to the viewing direction.
[0054] In the first and second motifs of the OELs described herein, the platelet-shaped magnetic or magnetizable pigment particles described herein are dispersed in the first and second coating layer (x20’ and x20”), respectively, said layers comprising a hardened binder material that fixes the orientation of the platelet-shaped magnetic or magnetizable pigment particles. The binder material is at least in its hardened or solid state (also referred to as second state herein), at least partially transparent to electromagnetic radiation of a range of wavelengths comprised between 200 nm and 2500 nm, i.e. within the wavelength range which is typically referred to as the “optical spectrum” and which comprises infrared, visible and UV portions of the electromagnetic spectrum. Accordingly, the particles contained in the binder material in its hardened or solid state and their orientation-dependent reflectivity can be perceived through the binder material at some wavelengths within this range. Preferably, the hardened binder material is at least partially transparent to electromagnetic radiation of a range of wavelengths comprised between 200 nm and 800 nm, more preferably comprised between 400 nm and 700 nm. Herein, the term “transparent” denotes that the transmission of electromagnetic radiation through a layer of 20 pm of the hardened binder material as present in the OEL (not including the platelet-shaped magnetic or magnetizable pigment particles, but all other optional components of the OEL in case such components are present) is at least 50%, more preferably at least 60 %, even more preferably at least 70%, at the wavelength(s) concerned. This can be determined for example by measuring the transmittance of a test piece of the hardened binder material (not including the platelet-shaped magnetic or magnetizable pigment particles) in accordance with well-established test methods, e.g. DIN 5036-3 (1979-11).
[0055] The platelet-shaped magnetic or magnetizable pigment particles described herein are defined as having, due to their non-spherical shape, non-isotropic reflectivity with respect to an incident electromagnetic radiation for which the cured binder material is at least partially transparent. As used herein, the term “non-isotropic reflectivity” denotes that the proportion of incident radiation from a first angle that is reflected by a particle into a certain (viewing) direction (a second angle) is a function of the orientation of the particles, i.e. that a change of the orientation of the particle with respect to the first angle can lead to a different magnitude of the reflection to the viewing direction. Preferably, the plateletshaped magnetic or magnetizable pigment particles described herein have a non-isotropic reflectivity with respect to incident electromagnetic radiation in some parts or in the complete wavelength range offrom about 200 to about 2500 nm, more preferably from about 400 to about 700 nm, such that a change of the particle’s orientation results in a change of reflection by that particle into a certain direction. As known by the man skilled in the art, the magnetic or magnetizable pigment particles described herein are different from conventional pigments, in that said conventional pigment particles exhibit the same color and reflectivity, independent of the particle orientation, whereas the magnetic or magnetizable pigment particles described herein exhibit either a reflection or a color, or both, that depend on the particle orientation.
[0056] The first and second radiation curable coating compositions described herein as well as the first and second coating layers (x20’, x20”) described herein independently comprise the platelet-shaped magnetic or magnetizable pigment particles described herein preferably in an amount from about 1 wt.% and about 40 wt.%, preferably between about 3 wt.% and about 35 wt.%, more preferably between about 5 wt.% and about 30 wt.%, the weight percentages being based on the total weight of the radiation curable coating composition or the coating layer, wherein the platelet-shaped magnetic or magnetizable pigment particles of the first radiation curable coating composition have a different color than the plateletshaped magnetic or magnetizable pigment particles of the second radiation curable coating composition.
[0057] Suitable examples of platelet-shaped magnetic or magnetizable pigment particles described herein include without limitation pigment particles comprising a magnetic metal selected from the group consisting of cobalt (Co), iron (Fe), and nickel (Ni); a magnetic alloy of iron, manganese, cobalt, nickel or a mixture of two or more thereof; a magnetic oxide of chromium, manganese, cobalt, iron, nickel or a mixture of two or more thereof; or a mixture of two or more thereof. The term “magnetic” in reference to the metals, alloys and oxides is directed to ferromagnetic or ferrimagnetic metals, alloys and oxides. Magnetic oxides of chromium, manganese, cobalt, iron, nickel or a mixture of two or more thereof may be pure or mixed oxides. Examples of magnetic oxides include without limitation iron oxides such as hematite (Fe2C>3), magnetite (FesC ), chromium dioxide (CrC>2), magnetic ferrites (MFe2C>4), magnetic spinels (MR2O4), magnetic hexaferrites (MFei2Oi9), magnetic orthoferrites (RFeCh), magnetic garnets MSR2(AO4)3, wherein M stands for two-valent metal, R stands for three-valent metal, and A stands for four-valent metal.
[0058] Examples of platelet-shaped magnetic or magnetizable pigment particles described herein include without limitation pigment particles comprising a magnetic layer M made from one or more of a magnetic metal such as cobalt (Co), iron (Fe), or nickel (Ni); and a magnetic alloy of iron, cobalt or nickel, wherein said magnetic or magnetizable pigment particles may be multilayered structures comprising one or more additional layers. Preferably, the one or more additional layers are layers A independently made from one or more selected from the group consisting of metal fluorides such as magnesium fluoride (MgF2), silicon oxide (SiO), silicon dioxide (SiC>2), titanium oxide (TiC>2), and aluminum oxide (AI2O3), more preferably silicon dioxide (SiC>2); or layers B independently made from one or more selected from the group consisting of metals and metal alloys, preferably selected from the group consisting of reflective metals and reflective metal alloys, and more preferably selected from the group consisting of silver (Ag), aluminum (Al), chromium (Cr), and nickel (Ni), and still more preferably aluminum (Al); or a combination of one or more layers A such as those described hereabove and oneor more layers B such as those described hereabove. Typical examples of the platelet-shaped magnetic or magnetizable pigment particles being multilayered structures described hereabove include without limitation A / M multilayer structures, A / M / A multilayer structures, A / M / B multilayer structures, A / B / M / A multilayer structures, A / B / M / B multilayer structures, A / B / M / B / A / multilayer structures, B / M multilayer structures, B / M / B multilayer structures, M / A / M multilayer structures, B / A / M / A multilayer structures, B / A / M / B multilayer structures, B / A / M / B / A multilayer structures, B / A / M / A / B multilayer structures, B / A / B / A / M / A / B / A / B multilayer structures, A / B / A / B / A / M / A / B / A / B / A multilayer structures, wherein the layers A, the magnetic layers M and the layers B are chosen from those described hereabove.
[0059] The UV-Vis radiation curable coating composition described herein may comprise plateletshaped optically variable magnetic or magnetizable pigment particles, and / or platelet-shaped magnetic or magnetizable pigment particles having no optically variable properties. Preferably, at least a part of the platelet-shaped magnetic or magnetizable pigment particles described herein is constituted by platelet-shaped optically variable magnetic or magnetizable pigment particles. In addition to the overt security provided by the colorshifting property of the optically variable magnetic or magnetizable pigment particles, which allows easily detecting, recognizing and / or discriminating an article or security document carrying an ink, coating composition, or coating layer comprising the optically variable magnetic or magnetizable pigment particles described herein from their possible counterfeits using the unaided human senses, the optical properties of the optically variable magnetic or magnetizable pigment particles may also be used as a machine readable tool for the recognition of the OEL. Thus, the optical properties of the optically variable magnetic or magnetizable pigment particles may simultaneously be used as a covert or semi-covert security feature in an authentication process wherein the optical (e.g. spectral) properties of the pigment particles are analyzed and thus increase the counterfeiting resistance.
[0060] The use of platelet-shaped optically variable magnetic or magnetizable pigment particles in coating layers for producing an OEL enhances the significance of the OEL as a security feature in security document applications, because such materials are reserved to the security document printing industry and are not commercially available to the public.
[0061] As mentioned above, preferably at least a part of the platelet-shaped magnetic or magnetizable pigment particles is constituted by platelet-shaped optically variable magnetic or magnetizable pigment particles. These are more preferably selected from the group consisting of platelet-shaped magnetic thin-film interference pigment particles, platelet-shaped interference coated pigment particles.
[0062] Magnetic thin film interference pigment particles are known to those skilled in the art and are disclosed e.g. in US 4,838,648; WO 2002 / 073250 A2; EP 0 686 675 B1 ; WO 2003 / 000801 A2; US 6,838,166; WO 2007 / 131833 A1 ; EP 2 402 401 B1 ; WO 2019 / 103937 A1 ; EP 3 587 500 A1 , EP 3 587 501 A1 , EP 3 587 502 A1 , EP 3 587503 A1 , WO 2020 / 006286 A1 , WO 2020 / 131700 A1 , US 2021 / 0101402, US 2021 / 038812, US 2022 / 0282094, and in the documents cited therein. Preferably, the magnetic thin film interference pigment particles comprise pigment particles having a five-layer Fabry-Perot multilayer structure and / or pigment particles having a six-layer Fabry-Perot multilayer structure and / or pigment particles having a seven-layer Fabry-Perot multilayer structure and / or pigment particles having a nine-layer Fabry-Perot multilayer structure and / or pigment particles having an eleven-layer Fabry-Perot multilayer structure and / or pigment particles having a multilayer structure combining one or more multilayer Fabry-Perot structures.
[0063] Preferred five-layer Fabry-Perot multilayer structures consist of absorber / dielectric / reflector / dielectric / absorber multilayer structures wherein the reflector and / or the absorber is also a magnetic layer, preferably the reflector and / or the absorber is a magnetic layer comprising nickel, iron and / or cobalt, and / or a magnetic alloy comprising nickel, iron and / or cobalt and / or a magnetic oxide comprising nickel (Ni), iron (Fe) and / or cobalt (Co).
[0064] Further preferred five-layer Fabry-Perot multilayer structures consist of dielec- tric / reflector / magnetic / reflector / dielectric multilayer structures.
[0065] Preferred six-layer Fabry-Perot multilayer structures consist of absorb- er / dielectric / reflector / magnetic / dielectric / absorber multilayer structures.
[0066] Preferred seven-layer Fabry Perot multilayer structures consist of absorb- er / dielectric / reflector / magnetic / reflector / dielectric / absorber multilayer structures such as disclosed in US 4,838,648.
[0067] Preferred nine-layer Fabry-Perot multilayer structures consist of dielec- tric / absorber / dielectric / reflector / magnetic / dielectric / absorber / dielectric multilayer structures.
[0068] Preferred eleven-layer Fabry-Perot multilayer structures consist of absorb- er / dielectric / absorber / dielectric / reflector / magnetic / reflector / dielectric / absorber / dielectric / absorber multilayer structures.
[0069] Preferably, the reflector layers described herein are independently made from one or more selected from the group consisting of metals and metal alloys, preferably selected from the group consisting of reflective metals and reflective metal alloys, more preferably selected from the group consisting of aluminum (Al), silver (Ag), copper (Cu), gold (Au), platinum (Pt), tin (Sn), titanium (Ti), palladium (Pd), rhodium (Rh), niobium (Nb), chromium (Cr), nickel (Ni), and alloys thereof, even more preferably selected from the group consisting of aluminum (Al), chromium (Cr), nickel (Ni) and alloys thereof, and still more preferably aluminum (Al). Preferably, the dielectric layers are independently made from one or more selected from the group consisting of metal fluorides such as magnesium fluoride (MgF2), aluminum fluoride (AIF3), cerium fluoride (CeFs), lanthanum fluoride (LaFs), sodium aluminum fluorides (e.g. NasAIFe), neodymium fluoride (NdFs), samarium fluoride (SmFs), barium fluoride (BaF2), calcium fluoride (CaF2), lithium fluoride (LiF), and metal oxides such as silicon oxide (SiO), silicium dioxide (SiC>2), titanium oxide (TiC>2), aluminum oxide (AI2O3), more preferably selected from the group consisting of magnesium fluoride (MgF2) and silicon dioxide (SiC>2) and still more preferably magnesium fluoride (MgF2). Preferably, the absorber layers are independently made from one or more selected from the group consisting of aluminum (Al), silver (Ag), copper (Cu), palladium (Pd), platinum (Pt), titanium (Ti), vanadium (V), iron (Fe) tin (Sn), tungsten (W), molybdenum (Mo), rhodium (Rh), Niobium (Nb), chromium (Cr), nickel (Ni), metal oxides thereof, metal sulfides thereof, metal carbides thereof, and metal alloys thereof, more preferably selected from the group consisting of chromium (Cr), nickel (Ni), metal oxides thereof, and metal alloys thereof, and still more preferably selected from the group consisting of chromium (Cr), nickel (Ni), and metal alloys thereof. Preferably, the magnetic layer comprises nickel (Ni), iron (Fe) and / or cobalt (Co); and / or a magnetic alloy comprising nickel (Ni), iron(Fe) and / or cobalt (Co); and / or a magnetic oxide comprising nickel (Ni), iron (Fe) and / or cobalt (Co). When magnetic thin film interference pigment particles comprising a seven-layer Fabry-Perot structure are preferred, it is particularly preferred that the magnetic thin film interference pigment particles comprise a seven-layer Fabry-Perot absorber / dielectric / reflector / magnetic / reflector / dielectric / absorber multilayer structure consisting of a Cr / MgF2 / AI / M / AI / MgF2 / Cr multilayer structure wherein M is Ni, Fe or Co.
[0070] The magnetic thin film interference pigment particles described herein may be multilayer pigment particles being considered as safe for human health and the environment and being based for example on five-layer Fabry-Perot multilayer structures, six-layer Fabry-Perot multilayer structures, seven-layer Fabry-Perot multilayer structures, nine-layer Fabry-Perot multilayer structures, eleven-layer Fabry-Perot multilayer structures and pigment particles having a multilayer structure combining one or more, or two or more, multilayer Fabry-Perot structures, wherein said pigment particles include one or more magnetic layers comprising a magnetic alloy having a substantially nickel-free composition including about 40 wt.% to about 90 wt.% iron, about 10 wt.% to about 50 wt.% chromium and about 0 wt.% to about 30 wt.% aluminum. Typical examples of multilayer pigment particles being considered as safe for human health and the environment can be found in EP 2 402 401 B1 whose content is hereby incorporated by reference in its entirety.
[0071] Suitable interference coated pigment particles comprising one or more magnetic materials include without limitation structures consisting of a substrate selected from the group consisting of a core coated with one or more layers, wherein at least one of the core or the one or more layers have magnetic properties. For example, suitable interference coated pigment particles comprise a core made of a magnetic material such as those described hereabove, said core being coated with one or more layers made of one or more metal oxides, or they have a structure consisting of a core made of synthetic or natural micas, layered silicates (e.g. talc, kaolin and sericite), glasses (e.g. borosilicates), silicon dioxides (SiC>2), aluminum oxides (AI2O3), titanium oxides (TiC>2), graphites and mixtures of two or more thereof, said core being coated with one or more magnetic materials. Furthermore, one or more additional layers such as coloring layers may be present.
[0072] The platelet-shaped magnetic or magnetizable pigment particles of the first and second coating layers described herein preferably have a size d50 between about 2 |j.m and about 50 |j.m (as measured by direct optical granulometry).
[0073] The platelet-shaped magnetic or magnetizable pigment particles described herein may be surface treated so as to protect them against any deterioration that may occur in the coating composition and coating layer and / or to facilitate their incorporation in said coating composition and coating layer; typically corrosion inhibitor materials and / or wetting agents may be used.
[0074] Further, subsequently to the independent applications of the first and second radiation curable coating compositions described herein so as to form the first coating layer (x20’) and the second coating layer (x20”) (step a’) and step a”)) described herein, said first and second radiation curable coating compositions of step a’) and step a”) are independently exposed to the magnetic field of a magnetic assembly (x30’, x30”, respectively) so as to independently magnetically orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles (step b’) and step b”), respectively).
[0075] At least one step of step b’) and b”) is carried out to produce a dynamic effect. According to one embodiment, the step b’) is carried out by using a magnetic assembly (x30’) to produce a dynamic effect such as described hereafter. According to another embodiment, the step b”) is carried out by using a magnetic assembly (x30”) to produce a dynamic effect such as described hereafter. According to another embodiment, the step b’) is carried out by using a magnetic assembly (x30’) to produce a dynamic effect and the step b”) is carried out by using a magnetic assembly (x30”) to produce a dynamic effect such as described hereafter; wherein the dynamic effects may be the same or may be different.
[0076] During the magnetic orientation step b’) and step b”) described herein, the substrate (x10) may be independently disposed on a non-magnetic supporting plate (x70) which is made of one or more nonmagnetic materials.
[0077] During the magnetic orientation steps b’) and b”) described herein, the position of the magnetic assemblies (x30’, x30”) is not limited and depends on the choice and the design of the magnetic orientation pattern to be produced. Depending on the choice and the design of the magnetic orientation pattern to be produced, the magnetic assemblies (x30’, x30”) may be placed below the substrate (x10) or above the coating layer (x20).
[0078] As described hereafter, “x30”’ and “x30”” independently either refer to single magnets or refer to assemblies (x30) comprising two or more magnets or refer to assemblies comprising one or more magnets and an engraved magnetic plate, or refer to assemblies comprising one or more magnets and a soft magnetic plate or refers to an assembly comprising a magnet and one or more pole pieces or comprising two or more magnets and one or more pole pieces, said magnetic assemblies (x30’ and x30”) being selected according to the design of the orientation patterns of the first and second motifs of the OELs to be produced. Should the magnetic assemblies (x30’ and x30”) comprise more than one components, the platelet-shaped magnetic or magnetizable pigment particles are exposed to the resultant magnetic field of said more than one components.
[0079] According to one embodiment, the process described herein comprises the magnetic orientation step b’) and / or the magnetic orientation step b”) consisting of a one-step orientation step. According to one embodiment, the process described herein comprises the magnetic orientation step b’) and the magnetic orientation step b”) consisting both of a one-step orientation step. The one-step orientation step described herein may be a mono-axial orientation or a bi-axial orientation.
[0080] Fig. 4-1 illustrates a process wherein the orientation step b) (being b’) and / or b”)) consists of a one-step orientation step, wherein the radiation curable coating composition described herein is exposed to the magnetic field of a single magnetic assembly (430). The position of the magnetic assembly (430) in Fig. 4-1 is only illustrative and the magnetic assembly may be placed on the opposite side of the substrate (410) depending on the choice and the design of the magnetic orientation pattern to be produced; the distance provided in Fig. 4-1 are only illustrative and not true to scale. Fig. 4-2 (not true to scale) illustrates a process wherein the orientation step b) (being b’) and / or b”) consists of a one- step orientation step, wherein the radiation curable coating composition described herein is exposed to the magnetic field of a single magnetic assembly (430), wherein said magnetic assembly (430) is mounted on a rotating magnetic cylinder. Fig. 4-3 (not true to scale) illustrates a process wherein the orientation step b) (being b’) and / or b”)) consists of a one-step orientation step, wherein the radiationcurable coating composition described herein is exposed to the magnetic field of a single magnetic assembly (430), wherein said magnetic assembly (430) is arranged in the vicinity of a rotating cylinder.
[0081] Fig. 5-1 (not true to scale) illustrates a process wherein the orientation step b) (being b’) and / or b”)) consists of a one-step orientation step, wherein an assembly comprising the substrate (510) and the coating layer (520) described herein is placed on a first magnetic assembly (530-a) and said assembly is concomitantly moved in the vicinity of a static second magnetic assembly (530-b). The position of the magnetic assemblies (530-a and 530-b) in Fig. 5-1 are only illustrative and the magnetic assemblies may be placed on the opposite side of the substrate (510) depending on the choice and the design of the magnetic orientation pattern to be produced. Fig. 5-2 illustrates a process wherein the orientation step b) ) (being b’) and / or b”)) consists of a one-step orientation step, wherein an assembly comprising the substrate (510) comprising the coating layer (520) described herein is placed on a first magnetic assembly (530-a) and said assembly is concomitantly moved in the vicinity of a static second magnetic assembly (530-b), wherein said first magnetic assembly (530-a) is mounted on a transferring device being a rotating magnetic cylinder and the second magnetic assembly (530-b) is arranged in vicinity of said rotating magnetic cylinder. According to one embodiment shown for example in Fig. 5-2, the process described herein allows the preparation of OELs, wherein step b) consists of placing the substrate (510) carrying the radiation curable coating composition in the form of the coating layer (520) on a first magnetic assembly (530-a) providing a first magnetic field vector component, said first magnetic assembly being mounted on a rotating magnetic cylinder thereby subjecting the plateletshaped magnetic or magnetizable pigment particles to said first magnetic field vector component and concomitantly moving said substrate (510) carrying the coating layer (520) and said first magnetic assembly (530-a) in the vicinity of a static second magnetic assembly (530-b), said second magnetic assembly (530-b), providing a second magnetic field vector component, thereby subjecting the plateletshaped magnetic or magnetizable pigment particles to a time-dependent resultant magnetic field formed by the first and second magnetic field vector components so as to bi-axially orient at least a part of the platelet-shaped magnetic or magnetizable pigment particle. According to one embodiment, the ratio of the magnetic flux density of the first magnetic assembly (530-a) and the magnetic flux density of the static second magnetic assembly (530-b) is less than about 4.0, preferably less than about 1 .9 and more preferably between about 1.5 and about 0.5. The first magnetic assembly (530-a) onto which the substrate (510) carrying the coating layer (520) is exposed is preferably selected from the magnetic assemblies described hereabove for mono-axially orienting pigment particles and the soft magnetic plates described hereabove. The second magnetic assembly (530-b) is preferably selected from the magnetic assemblies described hereabove for bi-axially orienting pigment particles. Such processes are disclosed in WO 2019 / 14142 A1 and WO 2019 / 141453 A1 .
[0082] According to one embodiment, the process described herein comprises the magnetic orientation step b’) and / or the magnetic orientation step b”) consisting of a two-steps orientation step, said step consisting of the two following ones: a first orienting step to bi-axially orient the platelet-shaped magnetic or magnetizable pigment particles such as described herein followed by a second orienting step to reorient the platelet-shaped magnetic or magnetizable pigment particles such as described herein.
[0083] Fig. 7-1 illustrates a process wherein the orientation step b) (being b’) and / or b”)) consists of a two-steps orientation step, wherein the radiation curable coating composition described herein is first exposed to the magnetic field of a first magnetic assembly (730-a) and subsequently exposed to the magnetic field a second magnetic assembly (730-b). The position of the magnetic assemblies (730-a, and 730-b) in Fig. 7-1 (not true to scale) is only illustrative and the magnetic assemblies may be placed on the opposite side of the substrate (710) depending on the choice and the design of the magnetic orientation pattern to be produced. Fig. 7-2 (not true to scale) illustrates a process wherein the orientation step b) consists of a two-steps orientation step, wherein the radiation curable coating composition described herein is first exposed to the magnetic field of a first magnetic assembly (730-a) and subsequently exposed to the magnetic field of a second magnetic assembly (730-b), wherein said second magnetic assembly (730-b) is mounted on a rotating magnetic cylinder. Fig. 7-3 (not true to scale) illustrates a process wherein the orientation step b) consists of a two-steps orientation step, wherein the radiation curable coating composition described herein is exposed to the magnetic field of a magnetic assembly (730-a), and subsequently exposed to the resultant magnetic field of a second magnetic assembly (730-b) and a third magnetic assembly (730-c), wherein said second magnetic assembly (730-b) is mounted on a rotating magnetic cylinder and said third magnetic assembly (730-c) is arranged in vicinity of said rotating magnetic cylinder. Suitable processes wherein the orientation steps b) consist of two-steps orientation steps are disclosed in WO 2015 / 086257 A1 .
[0084] Also described herein are the following combinations of sets of steps:- the first set of steps comprising the step b’) and the second set comprising the step b”), independently consisting both of one-step orientation step, being either mono-axial orientation steps or bi-axial orientation steps such as described herein, preferably bi-axial orientation steps, as described herein;- the first set of steps comprising the step b’) and the second set comprising the step b”), independently consisting of two-steps orientation steps as described herein, preferably the two-steps orientation steps independently comprising the first orienting step to bi-axially orient the platelet-shaped magnetic or magnetizable pigment particles followed by the second orienting step to re-orient the platelet-shaped magnetic or magnetizable pigment particles described herein;- the first set of steps comprising the step b’) consisting of a one-step orientation step, being either mono-axial orientation step or bi-axial orientation step such as described herein, and the second set comprising the step b”) consisting of a two-steps orientation step as described herein, preferably the two-steps orientation step comprising the first orienting step to bi-axially orient the platelet-shaped magnetic or magnetizable pigment particles followed by the second orienting step to re-orient the platelet-shaped magnetic or magnetizable pigment particles described herein;- the first set of steps comprising the step b’) consisting of a two-steps orientation step as described herein, preferably the two-steps orientation step comprising the first orienting step to bi-axially orient the platelet-shaped magnetic or magnetizable pigment particles followed by the second orienting step to reorient the platelet-shaped magnetic or magnetizable pigment particles described herein, and the second set comprising the step b”) consisting of a one-step orientation step, being either mono-axial orientation step or bi-axial orientation step such as described herein.
[0085] According to one embodiment, the process described herein comprises the magnetic orientationstep b’) and the magnetic orientation step b”) consisting both of a one-step orientation step. According to one embodiment and as shown in Figs 6, the process described herein comprises the first set of steps (S1) and the second set of steps (S2), wherein both the magnetic orientation step b’) of the first set of steps (S1) and the magnetic orientation step b”) of the second set of steps (S2) independently are one- step orientation steps. The one-step orientation step described herein may be a mono-axial orientation or a bi-axial orientation. According to one embodiment shown in Fig. 6-1 , the process described herein comprises the first set of steps (S1) and the second set of steps (S2), wherein both the magnetic orientation step b’) of the first set of steps (S1) and the magnetic orientation step b”) of the second set of steps (S2) independently are one-step orientation steps and wherein both the first coating layer (620’) and the second coating layer (620”) are present on the same side of the substrate (610). According to one embodiment shown in Fig. 6-2, the process described herein comprises the first set of steps (S1) and the second set of steps (S2), wherein both the magnetic orientation step b’) of the first set of steps (S1) and the magnetic orientation step b”) of the second set of steps (S2) independently are one-step orientation steps and wherein the substrate (610) comprising the cured first coating layer (620’) in the first set of steps (S1) is rotated / flipped before the second set of steps (S2) so that the first coating layer (620’) and the second coating layer (620”) are present on different sides of the substrate (610).
[0086] According to one embodiment, the process described herein comprises the magnetic orientation step b’) and the magnetic orientation step b”) consisting both of a two-steps orientation step. According to one embodiment and as shown in Fig. 9, the process described herein comprises the first set of steps (S1) and the second set of steps (S2), wherein both the magnetic orientation step b’) of the first set of steps (S1) and the magnetic orientation step b”) of the second set of steps (S2) independently are two- steps orientation steps. According to one embodiment shown in Fig. 9, the process described herein comprises the first set of steps (S1) and the second set of steps (S2), wherein both the magnetic orientation step b’) of the first set of steps (S1) and the magnetic orientation step b”) of the second set of steps (S2) independently are two-steps orientation steps and wherein both the first coating layer (920’) and the second coating layer (920”) are present on the same side of the substrate (910). Alternatively (not shown in Fig. 9), the first coating layer (x20’) and the second coating layer (x20”) may present on different sides of the substrate (x10).
[0087] According to one embodiment, the process described herein comprises the magnetic orientation step b’) of the first set of steps (S1) consisting of a one-step orientation step and the magnetic orientation step b”) of the second set of steps (S2) consisting of a two-steps orientation step. According to one embodiment and as shown in Fig. 8-2, the process described herein comprises the first set of steps (S1) and the second set of steps (S2), wherein the magnetic orientation step b’) of the first set of steps (S1) is a one-step orientation step and the magnetic orientation step b”) of the second set of steps (S2) is a two-steps orientation step, wherein both the first coating layer (820’) and the second coating layer (820”) are present on the same side of the substrate (810). Alternatively (not shown in Fig. 8-2), the first coating layer (x20’) and the second coating layer (x20”) may be present on different sides of the substrate (x10).
[0088] According to one embodiment, the process described herein comprises the magnetic orientation step b’) of the first set of steps (S1) consisting of a two-steps orientation step and the magnetic orientation step b”) of the second set of steps (S2) consisting of a one-step orientation step. Accordingto one embodiment and as shown in Fig. 8-1 , the process described herein comprises the first set of steps (S1) and the second set of steps (S2), wherein the magnetic orientation step b’) of the first set of steps (S1) is a two-steps orientation step and the magnetic orientation step b”) of the second set of steps (S2) is a one-step orientation step, wherein both the first coating layer (820’) and the second coating layer (820”) are present on the same side of the substrate (810). Alternatively (not shown in Fig. 8-1), the first coating layer (x20’) and the second coating layer (x20”) may present on different sides of the substrate (x10).
[0089] According to one embodiment and exemplified with examples E2 and E3 described herein, the magnetic orientation of the platelet-shaped magnetic or magnetizable pigment particles in the first and second motifs is substantially the same, or in other words, the magnetic field of the magnetic assembly (x30’) in step b’) is substantially the same as the magnetic field of the magnetic assembly (x30”) in step b”) provided that both orientation steps are carried out to produce a dynamic effect. According to another embodiment and exemplified with examples E1 and E4 described herein, the magnetic orientation of the platelet-shaped magnetic or magnetizable pigment particles in the first and second motifs is different, or in other words, the magnetic field of the magnetic assembly (x30’) in step b’) is different from the magnetic field of the magnetic assembly (x30”) in step b”).
[0090] The magnetic orientation of the platelet-shaped magnetic or magnetizable pigment particles in the first and second motifs is not limited and the following magnetic assemblies may be used.
[0091] As mentioned therein, at least one step of step b’) and b”) is carried out to produce a dynamic effect such as described hereafter. According to one embodiment, the step b’) is carried out by using a magnetic assembly (x30’) to produce a dynamic effect such as described herein and the step b”) is carried out by using a magnetic assembly (x30”) to produce a non-dynamic effect such as described herein. According to another embodiment, the step b’) is carried out by using a magnetic assembly (x30’) to produce a non-dynamic effect such as described herein and the step b”) is carried out by using a magnetic assembly (x30”) to produce a dynamic effect such as described herein. According to another embodiment, the step b’) is carried out by using a magnetic assembly (x30’) to produce a dynamic effect such as described herein and the step b”) is carried out by using a magnetic assembly (x30”) to produce a dynamic effect such as described herein; wherein the dynamic effects may be the same, or may be different.
[0092] According to one embodiment, the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif exhibits a dynamic movement upon tilting said OEL and one or more indicia, wherein said at least one of steps b’) and b”) consists of exposing the radiation curable coating composition to an assembly comprising a bar dipole magnet and an engraved magnetic plate, wherein said engraved magnetic plate comprises one or more engravings having the shape of indicia, wherein the engraved magnetic plate is placed above the bar dipole magnet. The engraved magnetic plate described herein is preferably made from a permanent magnetic powder material and a polymer. The engraved magnetic plate described herein may typically be produced by an injection molding process or by metal or laser engraving. Preferred permanent magnetic powder materials include cobalt, iron and their alloys, chromium dioxide, generic magnetic oxide spinels, generic magnetic garnets, generic magnetic ferrites including the hexaferrites such as calcium-, strontium-, andbarium- hexaferrite (CaFe12019, SrFe12019, BaFe12019, respectively), generic alnico alloys, generic samarium-cobalt (SmCo) alloys, and generic rare-earth-iron-boron alloys (such as NdFeB), as well as the permanent-magnetic chemical derivatives thereof (such as indicated by the term generic) and mixtures thereof. Plates made of a composite material comprising a polymer and a permanent magnetic powder are obtainable from many different sources, such as from Bomatec, Hbri, CH, ARNOLD® Magnetic Technologies (Plastiform®) or from Materiali Magnetici, Albairate, Milano, IT (Plastoferrite).
[0093] According to one embodiment (exemplified in examples E1 , E2 and E4, magnetic assembly (1130) used as (83O’-b) in Fig. 8-1 , (830”-b) in Fig. 8-2 and (93O’-b and 930”-b) in Fig. 9), the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif exhibits a dynamic effect / motion upon tilting said OEL, said dynamic movement being a bright reflective horizontal bar moving in a vertical direction (up / down) when the OEL is tilted around a horizontal axis; wherein said at least one of steps b’) and b”) consists of exposing the radiation curable coating composition to a bar dipole magnet (1130-1) having a magnetic axis oriented to be substantially parallel to the substrate and substantially parallel to the machine feed direction (shown by the arrow in Fig. 11). This effect is the so-called “rolling bar” effect, as disclosed in US 2005 / 0106367. A “rolling bar” effect is based on pigment particles orientation imitating a curved surface across the coating. The observer sees a specular reflection zone which moves away or towards the observer as the OEL is tilted.
[0094] According to another embodiment, the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif exhibits a dynamic effect / motion upon tilting said OEL, said dynamic movement of the OEL being a bright reflective vertical bar moving in a horizontal direction (left / right) when the OEL is tilted around a vertical axis; wherein said at least one of steps b’) and b”) consists of exposing the radiation curable coating composition to a bar dipole magnet having a magnetic axis oriented to be substantially parallel to the substrate and substantially perpendicular to the machine feed direction. This effect is the so-called “rolling bar” effect, as disclosed in US 2005 / 0106367.
[0095] According to another embodiment, the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif exhibits a dynamic effect / motion upon tilting said OEL, said dynamic movement of the OEL being a bright reflective vertical bar moving in a horizontal (left / right) direction when the OEL is tilted around a horizontal axis; wherein said at least one of steps b’) and b”) consists of exposing the radiation curable coating composition to a magnetic assembly such as those disclosed in WO 2020 / 160993 A1. Figs 2-5 of WO 2020 / 160993 A1 disclose magnetic assemblies comprising a) at least one dipole magnet (x40) being a square-shaped or rectangle-shaped dipole magnet having its magnetic axis oriented to be substantially parallel to a substrate and b) a combination of n sets of spaced apart bar dipole magnets (x30-a1 , x30-a2) with n being an integer equal to or bigger than 1 , wherein each of said bar dipole magnets (x30-a1 , x30-a2) has its North-South magnetic axis substantially parallel to the substrate surface, wherein, for each set of said n sets, the bar dipole magnets (x30-a1 , x30-a2) have their North pole pointing in a same direction and are substantially parallel to each other; wherein the vector sum H1 of the magnetic axes of the bar dipole magnets (x30- a1 , x30-a2) and the vector sum H2 of the at least one dipole magnet (x40) form an angle a in the range from about 5° to about 175° or in the range from about 185° to about 355°; wherein the combination of n sets of spaced apart bar dipole magnets (x30-a1 , x30-a2) is placed below or above the at least onedipole magnet (x40), and wherein the at least one dipole magnet (x40) and the combination of n sets of spaced apart bar dipole magnets (x30-b1 , x30-b2) are essentially centered with respect to one another (see for example Figs 2-5 of WO 2020 / 160993 A1).
[0096] According to another embodiment, the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif exhibits a dynamic effect / motion upon tilting said OEL, said dynamic movement of the OEL being a bright reflective horizontal bar moving in a vertical direction (up / down) when the OEL is tilted around a horizontal axis; wherein said steps b’) and b”) independently consist of exposing the radiation curable coating composition to a magnetic assembly such as those disclosed in WO 2014 / 198905 A2. Figs 2-5 of WO 2014 / 198905 A2 disclose magnetic assemblies comprising: a) a bar dipole magnet (M1) and a pair of bar dipole magnets (M2) and (M3), said bar dipole magnets (M1), (M2) and (M3) having their North-South axis substantially parallel to the substrate and the same magnetic North-South direction, wherein a1) said bar dipole magnet (M1) is disposed below the substrate and said pair of bar dipole magnets (M2) and (M3) are disposed below the bar dipole magnet (M1) apart from each other; or a2) said pair of bar dipole magnets (M2) and (M3) are disposed below the substrate and apart from each other, and said bar dipole magnet (M1) is disposed below said pair of bar dipole magnets (M2) and (M3); or b) a pair of bar dipole magnets (M4) and (M5) and a pole piece (Y), said pair of bar dipole magnets (M4) and (M5) having their North-South axis substantially parallel to the substrate and the same magnetic North-South direction, said pole piece (Y) being disposed between said bar dipole magnet (M4) and said bar dipole magnet (M5); or c) a pair of bar dipole magnets (M4) and (M5), a pole piece (Y) and a magnetic plate (M6), said pair of bar dipole magnets (M4) and (M5) having their North-South axis substantially parallel to the substrate and the same magnetic North-South direction, said magnetic plate (M6) having its North-South axis substantially perpendicular to the substrate, said pole piece (Y) being disposed between said bar dipole magnet (M4) and said bar dipole magnet (M5). Particularly suitable magnetic assemblies are those shown in Figs 5c, 6c and 7d of WO 2014 / 198905 A2.
[0097] According to one embodiment shown for example in Fig. 12 (example E3 magnetic assembly (1230) used as (93O’-b and 930”-b) in Fig. 9), the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif exhibits a dynamic effect / motion upon tilting said OEL, said dynamic movement being a pattern of bright areas and dark areas moving when the OEL is tilted; wherein said at least one of steps b’) and b”) consists of exposing the radiation curable coating composition to a magnetic assembly such as those disclosed in WO 2013 / 167425 A1 and WO 2021 / 083809 A1. Disclosed magnetic assemblies of WO 2021 / 083809 A1 comprise at least one dipole magnet (x41) having a magnetic axis oriented to be substantially parallel to the substrate and a combination comprising at least four additional dipole magnets (x31) having their North poles pointing in a same direction and having their magnetic axes oriented to be substantially parallel to the substrate, wherein each of the additional dipole magnets (x31) is arranged on an intersection of at least two substantially parallel straight lines oci (i = 1 , 2, ...) and at least two substantially parallel straight lines ft (j = 1 , 2, ...), the straight lines eq and ft forming a grid, wherein at least two additional dipole magnets(x31) are disposed on one of the straight lines ai and at least two other additional dipole magnets (x31) are disposed on another one of the straight lines i , wherein the magnetic axes of the additional dipole magnets are oriented substantially parallel to the substantially parallel straight lines ai, wherein the at least one dipole magnet (x40) is disposed below the combination comprising at least four dipole magnets (x31). According to one embodiment, each straight line ai and a vector H of the magnetic axis of the at least one dipole magnet (x41) is substantially parallel or substantially perpendicular with respect to each other and the OEL exhibits a dynamic movement being a pattern of bright areas and dark areas moving when the substrate carrying said OEL is tilted, said pattern of bright areas and dark areas moving in the same direction as the tilting direction. According to another embodiment, each straight line ai and a vector H of the magnetic axis of the at least one dipole magnet (x41) is substantially non-parallel and substantially non-perpendicular with respect to each other OEL, preferably wherein each straight line ai and the vector sum H of the magnetic axis of the at least one dipole magnet (x41) form an angle y in the range from about 20° to about 70° or in the range from about 110° to about 160° or in the range from about 200° to about 250°, or in the range from about 290° to about 340°; and the OEL exhibits a dynamic movement being a pattern of bright areas and dark areas moving not only in a diagonal direction when the substrate carrying said OEL is tilted around a vertical axis but also moving in a diagonal direction when the substrate carrying said OEL is tilted around a horizontal axis (in other words, the optical effect layer OEL described herein provides the optical impression of a plurality of dark and a plurality of bright spots that are moving when the substrate carrying said OEL is tilted around two perpendicular axes, i.e. horizontal axis and vertical / longitudinal axis. Suitable magnetic assemblies are those shown in Figs 6-8 of WO 2021 / 083809 A1.
[0098] According to one embodiment (exemplified in example E3 magnetic assembly (1230) used as (93O’-b and 930”-b) in Fig. 9), the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif exhibits a dynamic effect / motion upon tilting said OEL, said dynamic movement being a pattern of bright areas and dark areas moving when the OEL is tilted; wherein said at least one of steps b’) and b”) consists of exposing the radiation curable coating composition to a magnetic assembly such as those disclosed in WO 2021 / 083808 A1. Disclosed magnetic assemblies of WO 2021 / 083808 A1 comprise at least one dipole magnet (x41) having a magnetic axis oriented to be substantially parallel to the substrate and a combination comprising at least four additional dipole magnets (x31) having their North poles pointing in a same direction and having their magnetic axes oriented to be substantially parallel to the substrate, wherein each of the additional dipole magnets (x31) is arranged on an intersection of at least two substantially parallel straight lines ai (i = 1 , 2, ...) and at least two substantially parallel straight lines ft (j = 1 , 2, ...), the straight lines ai and ft forming a grid, wherein at least two additional dipole magnets (x31) are disposed on one of the straight lines eq and at least two other additional dipole magnets (x31) are disposed on another one of the straight lines ai , wherein the magnetic axes of the additional dipole magnets (x31) are oriented substantially parallel to the substrate, straight lines ai, wherein the at least one dipole magnet (x41) is disposed below the combination comprising at least four first dipole magnets (x31), wherein, on each straight line i, and on each straight line ft, neighboring additional dipole magnets (x31) have their Northpole pointing in an opposite direction, wherein each straight line eq and a vector H of the magnetic axis of the at least one dipole magnet (x41) is substantially non-parallel and substantially non-perpendicular with respect to each other OEL, preferably wherein each straight line eq and the vector sum H of the magnetic axis of the at least one dipole magnet (x41) form an angle y in the range from about 20° to about 70° or in the range from about 110° to about 160° or in the range from about 200° to about 250°, or in the range from about 290° to about 340°; and the OEL exhibits a dynamic movement being a pattern of bright areas and dark areas moving not only in a diagonal direction when the substrate carrying said OEL is tilted about a vertical / longitudinal axis but also moving in a diagonal direction when the substrate carrying said OEL is tilted about a horizontal / latitudinal axis (in other words, the optical effect layer OEL described herein provides the optical impression of a plurality of dark and a plurality of bright spots that are moving when the substrate carrying said OEL is tilted about two perpendicular axes, i.e. horizontal / latitudinal axis and vertical / longitudinal axis). Suitable magnetic assemblies are those shown in Figs 5-7 of WO 2021 / 083808 A1.
[0099] According to one embodiment, the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif exhibits a dynamic effect / motion upon tilting said OEL, said dynamic movement being a loop-shaped body moving when the OEL is tilted; wherein said at least one of steps b’) and b”) consists of exposing the radiation curable coating composition to a magnetic assembly such as those disclosed in WO 2014 / 108404 A2. The disclosed magnetic assemblies of WO 2014 / 108404 A2 comprise either a) at least one dipole magnet having a magnetic axis oriented to be substantially perpendicular to the substrate and one or more pole pieces, said one or more pole pieces being disposed below the at least one dipole magnet and in contact with the dipole magnet and / or being spaced apart from and laterally surrounding the at least one dipole magnet (see for example Figs 3-5 of WO 2014 / 108404 A2); b) the at least one dipole magnet being a loop-shaped magnet having a radial magnetization (i.e. having its magnetic North-South axis radially extending from the center of the loop- shaped magnet to the periphery) (see for example Fig. 6 of WO 2014 / 108404 A2); or c) the at least one dipole magnet being three or more dipole magnets disposed in a loop-shaped arrangement having a radial magnetization (i.e. each of said three or more dipole magnets has its magnetic axis oriented to be substantially parallel to the substrate and has its magnetic axis aligned such as to be substantially radially extending from the center of symmetry of the loop-shaped arrangement, wherein the North-South directions of said three or more dipole magnets point either all towards or all away from the center of symmetry (see for example Fig. 7 of WO 2014 / 108404 A2). WO 2014 / 108404 A2 also disclose spinneable magnetic assemblies comprising a) at least two bar dipole magnets having their magnetic axis substantially parallel to the substrate and having either the same magnetic direction (Fig. 9) or an opposite magnetic direction (see Fig . 11 of WO 2014 / 108404 A2) or comprising b) at least two bar dipole magnets having their magnetic axis substantially perpendicular to the substrate and having an opposite same magnetic direction (see Fig. 10 of WO 2014 / 108404 A2).
[0100] According to one embodiment, the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif exhibits a dynamic effect / motion upon tilting said OEL, said dynamic movement being a nested multi-loop-shaped body moving when the OEL is tilted; wherein said at least one of steps b’) and b”) consists of exposing the radiation curable coatingcomposition to a magnetic assembly such as those disclosed in WO 2014 / 108303 A2. Disclosed magnetic assemblies of WO 2014 / 108303 A2 comprise one of the following: a) at least one dipole magnet being a loop-shaped magnet defining a loop and having a magnetic axis oriented to be substantially perpendicular to the substrate and a pole piece (x60) being disposed below the at least one dipole magnet and within the loop of said at least one dipole magnet and having one or more protrusions disposed within the loop of the at least one dipole magnet (see for example Figs 3-5 of WO 2014 / 108303 A2); or b) at least one dipole magnet having a magnetic axis oriented to be substantially perpendicular to the substrate, an additional dipole magnet having a magnetic axis oriented to be substantially perpendicular to the substrate and two or more pole pieces, wherein said at least one dipole magnet and additional magnet have the same magnetic direction and are provided in different distances from substrate, wherein said two or more pole pieces are arranged in the space between the magnets and in contact therewith and wherein at least one of the two or more pole pieces form one or more loop-shaped projections surrounding a central area in which the at least one dipole magnet is arranged (see for example Fig. 6 of WO 2014 / 108303 A2); or c) at least one dipole magnet having a magnetic axis oriented to be substantially perpendicular to the substrate, a plate-like-shaped pole piece being disposed below and in contact with the at least one dipole magnet, and one or more loop-shaped pole pieces being disposed on top the at least one dipole magnet, wherein a central pole piece of said one or more loop-shaped pole pieces is in contact with the at least one dipole magnet, and wherein said plate-like-shaped pole piece may comprise one or more protrusions spaced apart and laterally surrounding the at least one dipole magnet (see for example Fig. 7 of WO 2014 / 108303 A2). WO 2014 / 108303 A2 also disclose spinneable magnetic assemblies comprising a) at least two bar dipole magnets having their magnetic axis substantially perpendicular to the substrate (see Figs 8-10 and 13-14 of WO 2014 / 108303 A2) or comprising b) at least four bar dipole magnets having their magnetic axis substantially parallel to the substrate (see Figs 11 , 12 and 15 of WO 2014 / 108303 A2).
[0101] According to one embodiment, the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif exhibits a dynamic effect / motion upon tilting said OEL, said dynamic movement being a loop-shaped body having a size that varies when the OEL is tilted; wherein said at least one of steps b’) and b”) consists of exposing the radiation curable coating composition to a magnetic assembly such as those disclosed in WO 2017 / 064052 A1 , WO 2017 / 080698 A1 and WO 2017 / 148789 A1. Disclosed magnetic assemblies of WO 2017 / 064052 A1 , WO 2017 / 080698 A1 and WO 2017 / 148789 A1 comprise one of the following:- a) at least one dipole magnet (x40) being either a single bar dipole magnet having a North-South magnetic axis substantially parallel to a substrate or a combination of two or more bar dipole magnets having a resulting North-South magnetic axis substantially parallel to the substrate and b) a loop-shaped magnetic-field generating device (x30) being either a single loop-shaped dipole magnet having a North- South magnetic axis substantially perpendicular to the substrate or a combination of two or more dipole magnets disposed in a loop-shaped arrangement and having a resulting North-South magnetic axis substantially perpendicular to the substrate (see for example Figs 1-4 of WO 2017 / 064052 A1), or- a) at least one dipole magnet (x40) being either a single dipole magnet having a magnetic axis substantially parallel to the substrate or a combination of two or more bar dipole magnets, each of the two or more bar dipole magnets having a magnetic axis substantially parallel to the substrate and having a same magnetic field direction, b) a loop-shaped magnetic-field generating device (x31) being either a single loop-shaped dipole magnet having a magnetic axis substantially perpendicular to the substrate or a combination of two or more dipole magnets disposed in a loop-shaped arrangement, each of the two or more dipole magnets having a magnetic axis substantially perpendicular to the substrate and having a same magnetic field direction, and c) a single dipole magnet (x32) having a magnetic axis substantially perpendicular to the substrate or two or more dipole magnets, each of the two or more dipole magnets having a magnetic axis substantially perpendicular to the substrate and having a same magnetic field direction and / or one or more pole pieces (see for example Figs 1-12 of WO 2017 / 080698 A1), or- a) at least one dipole magnet (x40) being either a single bar dipole magnet having a magnetic axis substantially parallel to the substrate or a combination of two or more bar dipole magnets, each of the two or more bar dipole magnets having a magnetic axis substantially parallel to the substrate and having a same magnetic field direction, b) a loop-shaped magnetic-field generating device (x31) being either a single loop-shaped magnet or a combination of two or more dipole magnets (x31), disposed in a loopshaped arrangement, the loop-shaped magnetic-field generating device having a radial magnetization, and c) a single dipole magnet (x32) having a magnetic axis substantially perpendicular to the substrate or a single dipole magnet having a magnetic axis substantially parallel to the substrate (x32), or two or more dipole magnets (x32), each of said two or more dipole magnets (x32) having a magnetic axis substantially perpendicular to the substrate, wherein the North pole of said single dipole magnet (x32) or the North pole of at least one of said two or more dipole magnets (x32) is pointing towards the substrate when the North pole of the single loop-shaped magnet (x31) or of the two or more dipole magnets (x31) forming the loop-shaped magnetic-field generating device is pointing towards the periphery of said loop-shaped magnetic-field generating device, or wherein the South pole of said single dipole magnet (x32) or the South pole of at least one of said two or more dipole magnets (x32) is pointing towards the substrate when the South pole of the single loop-shaped magnet (x31) or of the two or more dipole magnets (x31) forming the loop-shaped magnetic-field generating device is pointing towards the periphery of said loop-shaped magnetic-field generating device (x31) (see for example Figs 1-14 of WO 2017 / 148789 A1).
[0102] According to one embodiment, the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif exhibits a dynamic effect / motion upon tilting said OEL, said dynamic movement being one or more loop-shaped bodies having a shape that varies when the OEL is tilted; wherein said at least one of steps b’) and b”) consists of exposing the radiation curable coating composition to a magnetic assembly such as those disclosed in WO 2018 / 054819 A1. In particular, the disclosed magnetic assembly of WO 2018 / 054819 A1 comprises a loop-shaped magnetic-field generating device (x31) being either a single loop-shaped magnet (x31) or a combination of two or more dipole magnets (x31) disposed in a loop-shaped arrangement, the loop-shaped magnetic- field generating device (x31) having a radial magnetization; and a single dipole magnet (x32) having amagnetic axis substantially perpendicular to the substrate surface or two or more dipole magnets (x32), each of said two or more dipole magnets (x32) having a magnetic axis substantially perpendicular to the substrate surface, wherein the single dipole magnet (x32) or the two or more dipole magnets (x32) are located partially within, within or above the loop defined by the single loop-shaped magnet (x31) or partially within, within or above the loop defined by the two or more dipole magnets (x31) disposed in the loop-shaped arrangement, and wherein the South pole of said single dipole magnet (x32) or the South pole of each of said two or more dipole magnets (x32) is pointing towards the substrate surface when the North pole of the single loop-shaped magnet (x31) or of the two or more dipole magnets (x31) forming the loop-shaped magnetic-field generating device (x31) is pointing towards the periphery of said loop-shaped magnetic-field generating device (x31) or the North pole of said single dipole magnet (x32) or the North pole of each said two or more dipole magnets (x32) is pointing towards the substrate surface when the South pole of the single loop-shaped magnet (x31) or of the two or more dipole magnets (x31) forming the loop-shaped magnetic-field generating device (x31) is pointing towards the periphery of said loop-shaped magnetic-field generating device (x31).
[0103] According to one embodiment, the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif exhibits a dynamic effect / motion upon tilting said OEL, said dynamic movement being a moon crescent moving and rotating when the OEL is tilted; wherein said at least one of steps b’) and b”) consists of exposing the radiation curable coating composition to a magnetic assembly such as those disclosed in WO 2019 / 215148 A1. Disclosed magnetic assemblies of WO 2019 / 215148 A1 comprise a) a first magnetic-field generating device (x30) having its North-South magnetic axis substantially perpendicular to the substrate surface and having length L1 , b) a second magnetic-field generating device (x40) having its North-South magnetic axis substantially perpendicular to the substrate and having a length L3, and c) a flat pole piece (x50) lacking any protrusions or projections extending outside the surface of said pole piece and having a length L5, wherein the first magnetic-field generating device and the second magnetic- field generating device have a same magnetic field direction, wherein the first magnetic-field generating device faces the substrate and is disposed above the flat pole piece), wherein the second magnetic-field generating device faces the environment and is disposed below the flat pole piece, wherein the length L1 of the first magnetic- field generating device is smaller than the length L3 of the second magnetic-field generating device, wherein the length L1 of the first magnetic-field generating device is smaller than the length L5 of the flat pole piece, and wherein the length L3 of the second magnetic-field generating device is smaller than the length L5 of the pole piece (see for example Figs 1-12 of WO 2017 / 148789 A1).
[0104] According to one embodiment, the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif exhibits a dynamic effect / motion upon tilting said OEL, said dynamic movement being a loop-shaped body surrounded by one or more loop-shaped bodies having their shape and / or their brightness varying when the OEL is tilted; wherein said at least one of steps b’) and b”) consists of exposing the radiation curable coating composition to a magnetic assembly such as those disclosed in WO 2020 / 193009 A1. Disclosed magnetic assemblies of WO 2020 / 193009 A1 comprise a) a combination of three or more first dipole magnets (x31-ai), each of said first dipole magnets having its center disposed on a loop in a plane parallel to the substrate, whereinsaid first dipole magnets (x31-ai) have their magnetic axes oriented to be substantially parallel to the substrate and b) at least one second dipole magnet (x41) having its magnetic axis oriented to be substantially perpendicular to the substrate and being arranged to have a projection of its center on the substrate be located at a projection point within the loop, wherein the at least one second dipole magnet (x41) is disposed above the combination of three or more first dipole magnets (x31-ai), wherein angles ai are formed between each of the vectors Cx41Cx31-ai(Cx41Cx31-al, Cx41Cx31-a2, Cx41Cx31-a3) and the vector hx31-ai(hx3i -a4, hx31-a2, hx31-a3, ...) of the magnetic axis of the respective first dipole magnet magnets (x31-ai), wherein all of the angles ai, when measured in a counterclockwise direction, are in a range from about 20° to about 160° or in a range from about 200° to about 340°, and wherein each of the first dipole magnets (x31-ai) is disposed at a first distance (Yi), said first distance (Yi) being on the substrate between the projection point and the center of the first dipole magnet (x31 -ai) (see for example Figs 2-9 of in WO 2020 / 193009 A1).
[0105] According to one embodiment, the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif exhibits a dynamic effect / motion upon tilting said OEL, said dynamic movement being a change from dark to light of two areas when the OEL is tilted (effect so-called flip-flop); wherein said at least one of steps b’) and b”) consists of exposing the radiation curable coating composition to a magnetic assembly such as those disclosed in Fig. 1 , 3 and 6 of US 2005 / 0106367.
[0106] According to one embodiment, the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif exhibits a dynamic effect / motion upon tilting said OEL, said dynamic movement being at least one comet-shaped spot rotating around said center of rotation upon tilting said OEL, wherein said at least one of steps b’) and b”) consists of exposing the radiation curable coating composition to a magnetic assembly such as those disclosed in WO 2019 / 038371 A1 , WO 2019 / 038370 A1 and WO 2019 / 038369 A1. Disclosed magnetic assemblies of WO 2019 / 038371 A1 , WO 2019 / 038370 A1 and WO 2019 / 038369 A1 comprise at least one of the following:- a) first magnetic-field generating device (x30) and b) a second magnetic-field generating device (x40), wherein said first magnetic-field generating device (x30) and said second magnetic-field generating device (x40) have mutually skew magnetic axes, wherein said first magnetic-field generating device (x30) has its magnetic axis substantially perpendicular to the axis of spinning and said second magnetic- field generating device (x40) has its magnetic axis substantially perpendicular to the axis of spinning and wherein the projection of the magnetic axis of the first magnetic-field generating device (x30) and the projection of the magnetic axis of the second magnetic-field generating device (x40) along the axis of spinning onto a plane perpendicular to the axis of spinning form an angle (Q) either in the range from about 5° to about 175° or in the range from about -5° to about -175°, and wherein the first magnetic- field generating device (x30) comprises a bar dipole magnet having its North-South magnetic axis substantially perpendicular to the axis of spinning, or two or more bar dipole magnets, each of said two or more bar dipole magnets having its North-South magnetic axis substantially perpendicular to the axis of spinning and all of said two or more bar dipole magnets having a same magnetic field direction, or a loop-shaped dipole magnet having its North-South magnetic axis substantially perpendicular to the axisof spinning, or a disc-shaped dipole magnet being nested inside a loop-shaped dipole magnet, each of the disc-shaped dipole magnet and the loop-shaped dipole magnets having their North-South magnetic axis substantially perpendicular to the axis of spinning and having a same magnetic field direction, or two or more nested loop-shaped dipole magnets, each of said two or more nested loop-shaped dipole magnets, having its North-South magnetic axis substantially perpendicular to the axis of spinning and all of said two or more nested ring-shaped magnets having a same magnetic field direction; and wherein the second magnetic-field generating device (x40) comprises a disc-shaped dipole magnet having its North-South magnetic axis substantially perpendicular to the axis of spinning, or a loop-shaped dipole magnet having its North-South magnetic axis substantially perpendicular to the axis of spinning, or a bar dipole magnet having its North-South magnetic axis substantially perpendicular to the axis of spinning; or- a first magnetic-field generating device (x30) and b) a second magnetic-field generating device (x40), wherein the first magnetic-field generating device (x30) comprises at least one pair of two bar dipole magnets (x31) at least partially or fully embedded in a supporting matrix (x32), each of said bar dipole magnets (x31) having its North-South magnetic axis substantially parallel to the axis of spinning, said two bar dipole magnets (x31) of the at least one pair having opposite magnetic field directions and being arranged in a symmetric configuration around the axis of spinning along a line (a), and the second magnetic-field generating device (x40) comprises b1) a disc-shaped dipole magnet (x41) having its North-South magnetic axis substantially perpendicular to the axis of spinning, b2) a loopshaped dipole magnet (x41) having its North-South magnetic axis substantially perpendicular to the axis of spinning, b3) a bar dipole magnet (x41) having its North-South magnetic axis substantially perpendicular to the axis of spinning and arranged on the axis of spinning, and / or b4) at least one pair of two bar dipole magnets (x41), each of said bar dipole magnets (x41) having its North-South magnetic axis substantially parallel to the axis of spinning, said two bar dipole magnets (x41) of the at least one pair having opposite magnetic field directions and being arranged in a symmetric configuration around the axis of spinning along a line (P), wherein the projection of the line (a) where the bar dipole magnets (x31) of the at least one pair of the first magnetic-field generating device (x30) are arranged and the projection of the magnetic axis of the second magnetic-field generating device (x40) form along the axis of spinning onto a plane perpendicular to the axis of spinning an angle (Q) either in the range from about 5° to about 175° or in the range from about -5° to about -175°; or- a magnetic-field generating device (x30) comprising a disc-shaped dipole magnet (x31) having its North-South magnetic axis substantially perpendicular to the axis of spinning, or a loop-shaped, preferably a ring-shaped, dipole magnet (x31) having its North-South magnetic axis substantially perpendicular to the axis of spinning, or a bar dipole magnet (x31) having its North-South magnetic axis substantially perpendicular to the axis of spinning and arranged on the axis of spinning, wherein the disc-shaped dipole magnet (x31), the loop-shaped, preferably the ring-shaped, dipole magnet (x31) or the bar dipole magnet (x31) of the magnetic-field generating device (x30) comprises at least one pair of indentations (I) and / or at least one pair of voids (V) and / or at least one pair of protrusions (P), wherein the indentations (I) of the at least one pair, the voids (V) of the at least one pair and / or the protrusions (P) of the at least one pair are located: symmetrically about the axis of spinning, and asymmetricallywith respect to a mirror plane which is perpendicularto the North-South magnetic axis of the disc-shaped dipole magnet (x31), the loop-shaped, preferably the ring-shaped, dipole magnet (x31) or the bar dipole magnet (x31) of the magnetic-field generating device (x30) and which contains the axis of spinning.
[0107] According to one embodiment, the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif exhibits a dynamic effect / motion upon tilting said OEL, the radiation curable coating composition is exposed to a magnetic assembly such as those disclosed in US 8,025,952 and EP 1 819 525 B1 and WO 2022 / 049024 A1 , wherein this effect is so- called Venetian-blind” effect. Fig. 5A-B of US 7,047,883 discloses a magnetic assembly comprising two spaced apart magnets 84 placed on a magnetic base 62 with their North poles facing the substrate. Fig. 9B of US 7,047,883 discloses a magnetic assembly comprising a magnet 140 and the substrate comprising the coating layer is placed with an offset position relatively the magnet axes. Fig. 9C of US 7,047,883 discloses a magnetic assembly comprising two magnets 142 and one magnet 142' having a diamond-shaped cross section, wherein the two magnets 142 have their North pole facing the substrate while the intervening magnet 142' has its South pole facing the substrate. Fig. 9D of US 7,047,883 discloses a magnetic assembly comprising two magnets 144, and one magnet 144' having roof-shaped, hexagonal, rounded, trapezoidal, or other cross-sections, wherein the two magnets 144 have their North pole facing the substrate while the intervening magnet 144' has its South pole facing the substrate. Fig. 9E of US 7,047,883 discloses a magnetic assembly comprising five magnets, the first magnet 142 being a diamond-shaped magnet with its North pole facing the substrate, the second magnet 146 being a rectangular magnet with its South pole facing the substrate, the third magnet 148 being a magnet with rounded top having its North pole facing the substrate, the fourth magnet 150 being a roof-shaped and having its South pole facing the substrate and the fifth magnet 152 being also a roof-shaped magnet and having its North pole facing the substrate. Fig. 4A1 of WO 2022 / 049024 A1 discloses a magnetic assembly comprising a bar dipole magnet and the particles are exposed to the magnetic field (magnetic field lines shown as lines with arrows pointing from the North Pole to the South Pole) of the magnetic assembly in one or more areas (shown as a dotted rectangle A) wherein the magnetic field is substantially homogeneous and wherein the magnetic field lines are substantially parallel to each other in said one or more areas. Fig. 4A2 of WO 2022 / 0490241 A1 discloses a magnetic assembly comprising two bar dipole magnets (M1 , M2) having a same magnetic direction and an iron yoke (Y) and the particles are exposed to the magnetic field (magnetic field lines shown as lines with arrows pointing from the North Pole to the South Pole) of the magnetic assembly in one or more areas (shown as a dotted rectangle A) wherein the magnetic field is substantially homogeneous and wherein the magnetic field lines are substantially parallel to each other in said one or more areas. Fig. 6A-B of WO 2022 / 049024 A1 discloses a magnetic assembly comprising a rectangular assembly comprising two bar dipole magnets (M1 , M2) and two pole pieces (P1 , P2) and the particles are exposed to the magnetic field (magnetic field lines shown as lines with arrows pointing from the North Pole to the South Pole) of the magnetic assembly in one or more areas (shown as a dotted rectangle A) wherein the magnetic field is substantially homogeneous and wherein the magnetic field lines are substantially parallel to each other in said area.
[0108] For embodiments wherein the process described herein comprises at least one step of stepsb’) and b”) being carried out to produce a dynamic effect and the other a non-dynamic effect, said at least one step consists of exposing the radiation curable coating composition to an engraved magnetic plate to produce the non-dynamic effect, wherein said engraved magnetic plate comprises one or more engravings having the shape of indicia. The engraved magnetic plate described herein is preferably made from a permanent magnetic powder material and a polymer. The engraved magnetic plate (x30) described herein may typically be produced by an injection molding process or by metal or laser engraving. Preferred permanent magnetic powder materials include cobalt, iron and their alloys, chromium dioxide, generic magnetic oxide spinels, generic magnetic garnets, generic magnetic ferrites including the hexaferrites such as calcium-, strontium-, and barium-hexaferrite (CaFe12019, SrFe12019, BaFe12019, respectively), generic alnico alloys, generic samarium-cobalt (SmCo) alloys, and generic rare-earth-iron-boron alloys (such as NdFeB), as well as the permanent-magnetic chemical derivatives thereof (such as indicated by the term generic) and mixtures thereof. Plates made of a composite material comprising a polymer and a permanent magnetic powder are obtainable from many different sources, such as from Bomatec, Hbri, CH, ARNOLD® Magnetic Technologies (Plastiform®) or from Materiali Magnetici, Albairate, Milano, IT (Plastoferrite).
[0109] For embodiments wherein the process described herein comprises at least one step of steps b’) and b”) being carried out to produce a dynamic effect and the other a non-dynamic effect, said at least one step preferably consists of exposing the radiation curable coating composition to magnetic assemblies producing a bi-axial orientation such as those described herein.
[0110] Contrary to a mono-axial orientation wherein platelet-shaped magnetic or magnetizable pigment particles are orientated in such a way that only their main axis is constrained by the magnetic field, carrying out a bi-axial orientation means that the platelet-shaped magnetic or magnetizable pigment particles are made to orientate in such a way that their two main axes are constrained. In contrast to needle-shaped pigment particles which can be considered as one-dimensional particles, plateletshaped pigment particles have an X-axis and a Y-axis defining a plane of predominant extension of the particles. In other words, platelet-shaped pigment particles may be considered to be two-dimensional particles due to the large aspect ratio of their dimensions as can be seen in Fig. 3. As shown in Fig. 3, a platelet-shaped pigment particle can be considered as a two-dimensional structure wherein the dimensions X and Y are substantially larger than dimension Z. Platelet-shaped pigment particles are also referred in the art as oblate particles or flakes. Such pigment particles may be described with a main axis X corresponding to the longest dimension crossing the pigment particle and a second axis Y perpendicular to X which also lies within said pigment particles. Carrying out a bi-axial orientation leads to platelet-shaped magnetic or magnetizable pigment particles having two main axes constrained; i.e. bi-axially oriented neighboring platelet-shaped magnetic pigment particles are close to each other in space and are essentially parallel to each other. Put another way, bi-axial orientation aligns the planes of the platelet-shaped magnetic or magnetizable pigment particles so that the planes of said pigment particles are oriented to be essentially parallel relative to the planes of neighboring (in all directions) platelet-shaped magnetic or magnetizable pigment particles.
[0111] According to one embodiment, the magnetic assembly described hereafter allows to bi-axially orient the platelet-shaped magnetic or magnetizable pigment particles described herein such that theplatelet-shaped magnetic or magnetizable pigment particles form a sheet-like structure with their X and Y axes preferably substantially parallel to the substrate (x10) surface and are planarized in said two dimensions. According to another embodiment, the magnetic assembly described hereafter allows to bi-axially orient the platelet-shaped magnetic or magnetizable pigment particles described herein such that the platelet-shaped magnetic or magnetizable pigment particles have a first axis within the X-Y plane substantially parallel to the substrate (x10) surface and a second axis being substantially perpendicular to said first axis at a substantially non-zero elevation angle to the substrate surface. According to another embodiment, the magnetic assembly described hereafter allows to bi-axially orient the platelet-shaped magnetic or magnetizable pigment particles described herein such that the plateletshaped magnetic or magnetizable pigment particles have their X-Y plane substantially parallel to an imaginary spheroid surface.
[0112] For embodiments wherein the process described herein comprises at least one step of steps b’) and b”) being carried out to produce a dynamic effect and the other to produce a non-dynamic effect, said at least one step to produce a non-dynamic effect consists of exposing the radiation curable coating composition to a magnetic assembly described hereafter for bi-axially orienting the platelet-shaped magnetic or magnetizable pigment particles described herein so that at least part of the platelet-shaped magnetic or magnetizable pigment particles i) have both their X-axis and Y-axis substantially parallel to the substrate (x10) surface, or ii) have a first axis within the X-Y plane substantially parallel to the substrate (x10) surface and a second axis being perpendicular to said first axis at a substantially nonzero elevation angle to the substrate (x10) surface, or iii) have their X-Y plane parallel to an imaginary spheroid surface, preferably have both their X-axis and Y-axis substantially parallel to the substrate (x10) surface.
[0113] According to one embodiment shown for example in Fig. 10 (examples E1-E4, magnetic assembly (1030) used as (83O’-a and 830”) in Fig. 8-1 , (830’ and 830”-a) in Fig. 8-2, and (93O’-a and 930”-a) in Fig. 9), the process described herein allows the preparation of OELs wherein at least one of the first motif and second motif comprises bi-axially oriented platelet-shaped magnetic or magnetizable pigment particles; wherein said at least one of steps b’) and b”) consists of exposing the radiation curable coating composition to a magnetic assembly such as those disclosed in WO 2021 / 239607 A1. The disclosed magnetic assemblies of WO 2021 / 239607 A1 comprise: a) at least a first set (S1) and a second set (S2), each of the first and second sets (S1 , S2) comprising: i) one first bar dipole magnet (x31) having a first thickness (L1), a first length (L4) and a first width (L5), and having its magnetic axis oriented to be substantially parallel to the substrate, and ii) two second bar dipole magnets (x32aand x32b) having a second thickness (L2), a second length (L6) and a second width (L7), the two second bar dipole magnets (x32a, x32b) having their uppermost surfaces flush with each other, and having their magnetic axes oriented to be substantially perpendicular to the substrate, wherein the first bar dipole magnet (x31) of the first set (S1) has a magnetic direction opposite to the magnetic direction of the first bar dipole magnet (x31) of the second set (S2), the first bar dipole magnets (x31) of the first and second sets (S1 , S2) are spaced apart by a first distance (d1), the first bar dipole magnet (x31) of the first set (S1) has substantially the same first thickness (L1), first length (L4) and first width (L5) as the first bar dipole magnet (x31) of the second set (S2), and the two second bar dipolemagnets (x32aand x32b) of the first set (S1) have substantially the same second thickness (L2), second lengths (L6) and second widths (L7) as the two second bar dipole magnets (x32aand x32b) of the second set (S2), wherein the first bar dipole magnet (x31) and the second bar dipole magnets (x32aand x32b) of each of the first and second sets (S1 , S2) are aligned to form a column, in that the first bar dipole magnet (x31) of the first and second sets (S1 , S2) is respectively placed between and spaced apart from the second bar dipole magnets (x32aand x32b) by a second distance (d2), the first width (L5) and the second length (L6) being substantially the same, the North pole of one second bar dipole magnet (x32aand x32b) of each of the first and second sets (S1 , S2) pointing towards the first plane as the North Pole of the first bar dipole magnet (x31) pointing towards said one, and the South pole of the other of the second bar dipole magnet (x32aand x32b) of each of the first and second sets (S1 , S2) pointing towards the first plane and the South Pole of the first bar dipole magnet (x31) pointing towards said other; and b) a first pair (P1) of third bar dipole magnets (x33aand x33b) having a third thickness (L3), a third length (L8) and a third width (L9) and having their magnetic axes oriented to be substantially parallel to the substrate, the second width (L7) of the two second bar dipole magnets (x32aand x32b) of the first and second sets (S1 , S2) having substantially the same value as the third width (L9) of the third bar dipole magnets (x33aand x33b), each of the third bar dipole magnets (x33aand x33b) being aligned with one second bar dipole magnet (x32aand x32b) of the first set (S1) and one second bar dipole magnet (x32aand x32b) of the second set (S2) so as to form two lines, the third bar dipole magnets (x33aand x33b) being placed between and spaced apart from the respective second bar dipole magnets (x32aand x32b) by a third distance (d3), the North poles of the third bar dipole magnets (x33a and x33b) respectively pointing towards one of the second bar dipole magnets (x32aand x32b) when the North Poles of said ones of the second bar dipole magnets (x32aand x32b) point towards the substrate or the South poles of the third bar dipole magnets (x33aand x33b) respectively pointing towards one of the second bar dipole magnets (x32aand x32b) when the South Poles of said ones of the second bar dipole magnets (x32aand x32b) pointing towards the substrate.
[0114] According to one embodiment, the process described herein allows the preparation of OELs wherein the first motif and / or the second motif comprises bi-axially oriented platelet-shaped magnetic or magnetizable pigment particles; wherein at least one step of steps b’) and step b”) consists of exposing the radiation curable coating composition to a magnetic assembly such as those described in EP 2 157 141 A1 . The disclosed magnetic assemblies of EP 2 157 141 A1 provide a magnetic field that changes its direction while the platelet-shaped magnetic or magnetizable pigment particles move through said assemblies, forcing the platelet-shaped magnetic or magnetizable pigment particles to rapidly oscillate until both main axes become parallel to the substrate, i.e. the platelet-shaped magnetic or magnetizable pigment particles oscillate until they come to a stable sheet-like formation with their X and Y axes parallel to the substrate to the substrate and are planarized in said two dimensions. As shown in Fig. 5 of EP 2 157 141 , the magnetic assembly comprises a linear arrangement of at least three magnets that are positioned in a staggered fashion or in zigzag formation, said at least three magnets being on opposite sides of a feedpath where magnets at the same side of the feedpath have the same polarity, which is opposed to the polarity of the magnet(s) on the opposing side of the feedpath in a staggered fashion.The arrangement of the at least three magnets provides a predetermined change of the field direction as platelet-shaped magnetic or magnetizable pigment particles in a coating composition move past the magnets (direction of movement: arrow). According to one embodiment, the magnetic assembly comprises a) a first magnet and a third magnet on a first side of a feedpath and b) a second magnet between the first and third magnets on a second opposite side of the feedpath, wherein the first and third magnets have a same polarity and wherein the second magnet has a complementary polarity to the first and third magnets. According to another embodiment, the magnetic assembly further comprises a fourth magnet on the same side of the feedpath as the second magnet, having the polarity of the second magnet and complementary to the polarity of the third magnet.
[0115] According to one embodiment, the process described herein allows the preparation of OELs wherein the first motif and / or the second motif comprises bi-axially oriented platelet-shaped magnetic or magnetizable pigment particles; wherein at least one step of steps b’) and step b”) consists of exposing the radiation curable coating composition to a magnetic assembly consisting of a linear permanent magnet Halbach array, i.e. assemblies comprising a plurality of magnets with different magnetization directions and cylinder devices. A detailed description of Halbach permanent magnets was given by Z.Q. Zhu and D. Howe (Halbach permanent magnet machines and applications: a review, IEE. Proc. Electric Power Appl., 2001 , 148, p. 299-308). The magnetic field produced by such a Halbach array has the properties that it is concentrated on one side while being weakened almost to zero on the other side. Linear Halbach arrays are disclosed for example in WO 2015 / 086257 A1 and WO 2018 / 019594 A1 and Halbach cylinder devices are disclosed in EP 3 224 055 B1 .
[0116] According to one embodiment, the process described herein allows the preparation of OELs wherein the first motif and / or the second motif comprises bi-axially oriented platelet-shaped magnetic or magnetizable pigment particles; wherein at least one step of step b’) and step b”) consists of exposing of exposing the radiation curable coating composition to spinning magnetic assemblies at an appropriate speed. Examples of spinning magnetic assemblies are assemblies comprising one or more disc-shaped spinning magnets or magnetic assemblies that are essentially magnetized along their diameter, magnetic assemblies consisting of spinning magnets or magnetic- field generating devices are described in US 2007 / 0172261 A1 , said spinning magnets or magnetic-field generating devices generating radially symmetrical time-variable magnetic fields, allowing the bi-axial orientation of pigment particles. These magnetic assemblies are driven by a shaft (or spindle) connected to an external motor. CN 102529326 B discloses examples of magnetic assemblies comprising spinning magnets that might be suitable for bi-axially orienting pigment particles. In a preferred embodiment, suitable magnetic assemblies are shaft-free disc-shaped spinning magnetic assemblies constrained in a housing made of non-magnetic, preferably non-conducting, materials and are driven by one or more magnet-wire coils wound around the housing. Examples of such shaft-free disc-shaped spinning magnetic assemblies are disclosed in WO 2015 / 082344 A1 , WO 2016 / 026896 A1 and WO2018 / 141547 A1 .
[0117] According to one embodiment, the process described herein allows the preparation of OELs, wherein at least one step of step b’) and step b”) consists of exposing the radiation curable coating composition to the resultant magnetic field of a combination of a magnetic assembly described hereabove for bi-axially orienting pigment particles and a soft magnetic plate comprising one or moreindentations (I) and / or one or more voids (V) and / or one or more protrusions (P). The soft magnetic plate described herein comprises one or more soft magnetic materials, i.e. materials having a low coercivity and a high permeability p. Their coercivity is lower than 1000 Am-1as measured according to IEC 60404- 1 :2000, to allow for a fast magnetization and demagnetization. Suitable soft magnetic materials have a maximum relative permeability / ZRmax of at least 5, where the relative permeability / ZR is the permeability of the material p relative to the permeability of the free space po ( / #? = p / po) (Magnetic Materials, Fundamentals and Applications, 2ndEd., Nicola A. Spaldin, p. 16-17, Cambridge University Press, 2011). Soft magnetic materials are described, for example, in the following handbooks: (1) Handbook of Condensed Matter and Materials Data, Chap. 4.3.2, Soft Magnetic Materials, p. 758-793, and Chap. 4.3. 4, Magnetic Oxides, p. 811-813, Springer 2005; (2) Ferromagnetic Materials, Vol. 1 , Iron, Cobalt and Nickel, p. 1-70, Elsevier 1999; (3) Ferromagnetic Materials, Vol. 2, Chap. 2, Soft Magnetic Metallic Materials, p. 55-188, and Chap. 3, Ferrites for non-microwave Applications, p. 189-241 , Elsevier 1999; (4) Electric and Magnetic Properties of Metals, C. Moosbrugger, Chap. 8, Magnetically Soft Materials, p. 196-209, ASM International, 2000; (5) Handbook of modern Ferromagnetic Materials, Chap. 9, High- permeability High-frequency Metal Strip, p. 155-182, Kluwer Academic Publishers, 2002; and (6) Smithells Metals Reference Book, Chap. 20.3, Magnetically Soft Materials, p. 20-9 - 20-16, Butterworth- Heinemann Ltd, 1992. The soft magnetic plate described herein may either be a plate made of one or more metals, alloys or compounds of high magnetic permeability (hereafter referred as “soft magnetic metal plate”) or a plate made of a composite comprising soft magnetic particles dispersed in a nonmagnetic material (hereafter referred as “soft magnetic composite plate”). According to one embodiment, the soft magnetic metal plate described herein is made of one or more soft magnetic metals or alloys easily workable as sheets or threads. Preferably, the soft magnetic metal plate described herein is made from one or more materials selected from the group consisting of iron, cobalt, nickel, nickel-molybdenum alloys, nickel-iron alloys (permalloy or supermalloy-type materials), cobaltiron alloys, cobalt-nickels alloys iron-nickel-cobalt alloys (Fernico-type materials), Heusler-type alloys (such as Cu2MnSn or Ni2MnAI), low silicon steels, low carbon steels, silicon irons (electrical steels), ironaluminum alloys, iron-aluminum-silicon alloys, amorphous metal alloys (e.g. alloys like Metglas®, ironboron alloys), nanocrystalline soft magnetic materials (e.g. Vitroperm®) and combinations thereof, more preferably selected from the group consisting of iron, cobalt, nickel, low carbon steels, silicon irons, nickel-iron alloys and cobalt-iron alloys and combinations thereof.
[0118] According to one embodiment, the process described herein comprises at least one step of steps b’) and b”) being carried out to produce a dynamic effect, said step may be a two-steps orientation step consisting of the two following ones: a first orienting step to bi-axially orient the platelet-shaped magnetic or magnetizable pigment particles such as described herein followed by a second orienting step to re-orient the platelet-shaped magnetic or magnetizable pigment particles such as described herein to produce the dynamic effect.
[0119] According to one embodiment exemplified with example E4, the process described herein comprises the magnetic orientation step b’) being carried out to bi-axially orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles to i) have both their X-axis and Y-axis substantially parallel to the substrate (x10) surface, or ii) have a first axis within the X-Y planesubstantially parallel to the substrate (x10) surface and a second axis being perpendicular to said first axis at a substantially non-zero elevation angle to the substrate (x10) surface, or iii) have their X-Y plane parallel to an imaginary spheroid surface, preferably to have both their X-axis and Y-axis substantially parallel to the substrate (x10) surface (i.e. a step carried out to produce a non-dynamic effect), wherein said step b’) is preferably a one-step orientation step, and the magnetic orientation step b”) being carried out to produce a dynamic effect such as those described herein (the dynamic movement being a bright reflective bar moving when the OEL is tilted in example E4), wherein said step b”) is preferably a two- steps orientation step.
[0120] According to one embodiment exemplified with example E1 , the process described herein comprises the magnetic orientation step b’) being carried out to produce a dynamic effect such as those described herein (dynamic movement being a bright reflective bar moving when the OEL is tilted in example E1), wherein said step b’) is preferably a two-steps orientation step, and the magnetic orientation step b”) being carried out to bi-axially orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles to i) have both their X-axis and Y-axis substantially parallel to the substrate (x10) surface, or ii) have a first axis within the X-Y plane substantially parallel to the substrate (x10) surface and a second axis being perpendicular to said first axis at a substantially non-zero elevation angle to the substrate (x10) surface, or iii) have their X-Y plane parallel to an imaginary spheroid surface, preferably to have both their X-axis and Y-axis substantially parallel to the substrate (x10) surface (i.e. a step carried out to produce a non-dynamic effect), wherein said step b”) is preferably a one-step orientation step.
[0121] According to one embodiment exemplified with examples E2-E3, the process described herein comprises the magnetic orientation step b’) being carried out to produce a dynamic effect such as those described herein (the dynamic movement being a bright reflective bar moving when the OEL is tilted in example E2 and the dynamic movement being a pattern of bright areas and dark areas moving when the OEL is tilted in example E3), wherein said step b’) is preferably a two-steps orientation step, and the magnetic orientation step b”) being carried out to produce a dynamic effect such as those described herein (the dynamic movement being a bright reflective bar moving when the OEL is tilted in example E2 and the dynamic movement being a pattern of bright areas and dark areas moving when the OEL is tilted in example E3), wherein said step b”) is preferably a two-steps orientation step; as mentioned therein, the dynamic effects may be the same (as exemplified in E2-E3) or may be different.
[0122] Subsequently to or partially simultaneously with, preferably partially simultaneously with, the steps of orienting the platelet-shaped magnetic or magnetizable pigment particles described herein (step b’) and step b”) and optional step b’”)), the orientation of the platelet-shaped magnetic or magnetizable pigment particles is independently fixed or frozen (step c’), step c”) and optional step c’”)) by curing. The first and second coating compositions, optionally the third coating composition, must thus noteworthy have a first state, i.e. a liquid or pasty state, wherein the compositions are not yet hardened and wet or soft enough, so that the platelet-shaped magnetic or magnetizable pigment particles dispersed in the compositions are freely movable, rotatable and orientable upon exposure to a magnetic field, and a second hardened (e.g. solid or solid-like) state, wherein the platelet-shaped magnetic or magnetizable pigment particles are fixed or frozen in their respective positions and orientations.
[0123] Such a first and second state is preferably provided by using a certain type of coating compositions. For example, the components of the first and second radiation curable coating composition other than the platelet-shaped magnetic or magnetizable pigment particles may take the form of an ink or coating composition such as those which are used in security applications, e.g. for banknote printing. The aforementioned first and second states can be provided by using a material that shows an increase in viscosity in reaction to a stimulus such as for example a temperature change or an exposure to an electromagnetic radiation. That is, when the fluid binder material is hardened or solidified, said binder material converts into the second state, i.e. a hardened or solid state, where the platelet-shaped magnetic or magnetizable pigment particles are fixed in their current positions and orientations and can no longer move nor rotate within the binder material. As known to those skilled in the art, ingredients comprised in an ink or coating composition to be applied directly or indirectly onto a substrate and the physical properties of said ink or coating composition must fulfil the requirements of the process used to transfer said ink or coating composition. Consequently, the binder material comprised in the coating compositions described herein is typically chosen among those known in the art and depends on the coating or printing process used to apply the ink or coating composition and the chosen hardening process.
[0124] The curing steps described herein (step c’), step c”) and optional step c’”)) independently involve a chemical reaction, for instance curing, which is not reversed by a simple temperature increase (e.g. up to 80°C) that may occur during a typical use of a security document. The term “curing” or “curable” refers to processes including the chemical reaction, crosslinking or polymerization of at least one component in the applied coating composition in such a manner that it turns into a polymeric material having a greater molecular weight than the starting substances. Preferably, the curing causes the formation of a stable three-dimensional polymeric network. Such a curing is generally induced by applying an external stimulus to the compositions (i) after its application (step a’), step a”) and optional step a’”)) and (ii) subsequently to or partially simultaneously with the orientation (step b’), step b”) and optional step b’”)) of at least part of the platelet-shaped magnetic or magnetizable pigment particles (step c’), step c”) and optional step c’”)). Advantageously the curing steps (step c’), step c”) and optional step c’”) of the first and second coating layers (x20’ and x20”) and optional third coating layer (x20”’) described herein is independently carried out partially simultaneously with the orientation (step b’), step b”) and optional step b’”)) of at least a part of the platelet-shaped magnetic or magnetizable pigment particles (step c’), step c”) and optional step c’”). Radiation curing, in particular UV-Vis curing, advantageously leads to an instantaneous increase in viscosity of the first and second radiation curable coating compositions and optional third radiation curable coating composition after exposure to the irradiation, thus preventing any further movement of the pigment particles and in consequence any loss of information after the magnetic orientation steps. Preferably, the curing steps (step c’), step c”) and optional step c’”)) are independently carried out by irradiation with UV-visible light (i.e. UV-Vis light radiation curing) or by E-beam (i.e. E-beam radiation curing), more preferably by irradiation with UV-Vis light since UV-Vis curing advantageously allows very fast curing processes and hence drastically decreases the preparation time of the OEL described herein, documents and articles and documents comprising said OEL.
[0125] Preferably, the first or the second or the optional third radiation curable coating compositions, preferably the first and the second and the third UV-Vis-curable curable coating compositions, independently comprise one or more compounds selected from the group consisting of radically curable compounds and cationically curable compounds. The compositions described herein may be hybrid systems and comprise a mixture of one or more cationically curable compounds and one or more radically curable compounds. Cationically curable compounds are cured by cationic mechanisms typically including the activation by radiation of one or more photoinitiators which liberate cationic species, such as acids, which in turn initiate the curing so as to react and / or cross-link the monomers and / or oligomers to thereby harden the coating composition. Radically curable compounds are cured by free radical mechanisms typically including the activation by radiation of one or more photoinitiators, thereby generating radicals which in turn initiate the polymerization so as to harden the coating composition. Depending on the monomers, oligomers or prepolymers used to prepare the binder comprised in the first and second radiation curable coating compositions described herein, different photoinitiators might be used. Suitable examples of free radical photoinitiators are known to those skilled in the art and include without limitation acetophenones, benzophenones, benzyldimethyl ketals, alphaaminoketones, alpha-hydroxyketones, phosphine oxides and phosphine oxide derivatives, as well as mixtures of two or more thereof. Suitable examples of cationic photoinitiators are known to those skilled in the art and include without limitation onium salts such as organic iodonium salts (e.g. diaryl iodoinium salts), oxonium (e.g. triaryloxonium salts) and sulfonium salts (e.g. triarylsulphonium salts), as well as mixtures of two or more thereof. Other examples of useful photoinitiators can be found in standard textbooks. It may also be advantageous to include a sensitizer in conjunction with the one or more photoinitiators in order to achieve efficient curing. Typical examples of suitable photosensitizers include without limitation isopropyl-thioxanthone (ITX), 1-chloro-2-propoxy-thioxanthone (CPTX), 2-chloro- thioxanthone (CTX) and 2,4-diethyl-thioxanthone (DETX) and mixtures of two or more thereof. The one or more photoinitiators comprised in the UV-Vis-curable coating compositions are preferably present in a total amount from about 0.1 wt-% to about 20 wt-%, more preferably about 1 wt-% to about 15 wt-%, the weight percents being based on the total weight of the first and second radiation curable coating compositions, respectively.
[0126] The first, the second and the third radiation curable coating compositions described herein may further independently comprise one or more additives including without limitation compounds and materials which are used for adjusting physical, rheological and chemical parameters of the composition such as the viscosity (e.g. solvents and surfactants), the consistency (e.g. anti-settling agents, fillers and plasticizers), the foaming properties (e.g. antifoaming agents), the lubricating properties (waxes), UV reactivity and stability (photosensitizers and photostabilizers) and adhesion properties, etc. Additives described herein may be present in the coating compositions described herein in amounts and in forms known in the art, including in the form of so-called nano-materials where at least one of the dimensions of the particles is in the range of 1 to 1000 nm.
[0127] The first and second radiation curable coating compositions described herein may be independently prepared by dispersing or mixing the platelet-shaped magnetic or magnetizable pigment particles described herein and the one or more additives when present in the presence of the bindermaterial described herein, thus forming liquid compositions. When present, the one or more photoinitiators may be added to the composition either during the dispersing or mixing step of all other ingredients or may be added at a later stage, i.e. after the formation of the liquid coating composition.
[0128] The process for producing the OEL described herein comprises partially simultaneously with step b) (step b’) and / or b”) and / or optional step b’”)) or subsequently to step b) (step b’) and / or b”) and / or optional step b’”)), preferably partially simultaneously, a curing step c) (step c’) and / or c”) and / or optional step c’”)) of the radiation curable coating compositions. The step of curing the coating compositions allows the platelet-shaped magnetic or magnetizable pigment particles to be fixed in their adopted positions and orientations in a desired pattern to form the OEL, thereby transforming the radiation curable coating composition to a second state. However, the time from the end of orientation step b) (step b’) and / or b”) and / or optional step b’”)) to the beginning of the curing step c) (step c’) and / or c”) and / or optional step c’”)) is preferably relatively short in order to avoid any de-orientation and loss of information. Typically, the time between the end of step b) (step b’) and / or b”) and / or optional step b’”)) and the beginning of step c) (step c’) and / or c”) and / or optional step c’”)) is less than 1 minute, preferably less than 20 seconds, further preferably less than 5 seconds. It is particularly preferable that there is essentially no time gap between the end of the orientation step b) (step b’) and / or b”)) and the beginning of the curing step c) (step c’) and / or c”) and / or optional step c’”)), i.e. that step c) follows immediately after step b) or already starts while step b) is still in progress (partially simultaneously). By “partially simultaneously”, it is meant that both steps are partly performed simultaneously, i.e. the times of performing each of the steps partially overlap. In the context described herein, when curing is performed partially simultaneously with the step c), it must be understood that curing becomes effective after the orientation so that the platelet-shaped magnetic or magnetizable pigment particles orient before the complete or partial curing of the OEL. As mentioned herein, the curing step c)) (step c’) and / or c”) and / or optional step c’”)) may be performed by using different means or processes depending on the binder material comprised in the coating composition that also comprises the platelet-shaped magnetic or magnetizable pigment particles.
[0129] The curing steps generally may be any step that increases the viscosity of the radiation curable coating composition such that a substantially solid material adhering to the substrate is formed. The curing steps may involve a physical process based on the evaporation of a volatile component, such as a solvent, and / or water evaporation (i.e. physical drying). Herein, hot air, infrared or a combination of hot air and infrared may be used. Alternatively, the curing steps may include a chemical reaction, such as a curing, polymerizing or cross-linking of the binder and optional initiator compounds and / or optional cross-linking compounds comprised in the radiation curable coating composition. Such a chemical reaction may be initiated by heat or IR irradiation as outlined above for the physical hardening processes, but may preferably include the initiation of a chemical reaction by a radiation mechanism including without limitation Ultraviolet-Visible light radiation curing (hereafter referred as UV-Vis curing) and electronic beam radiation curing (E-beam curing); oxypolymerization (oxidative reticulation, typically induced by a joint action of oxygen and one or more catalysts preferably selected from the group consisting of cobalt-containing catalysts, vanadium-containing catalysts, zirconium-containing catalysts, bismuth-containing catalysts and manganese-containing catalysts); cross-linking reactions or anycombination thereof.
[0130] Radiation curing is particularly preferred, and UV-Vis light radiation curing is even more preferred, since these technologies advantageously lead to very fast curing processes and hence drastically decrease the preparation time of any article comprising the OEL described herein. Moreover, radiation curing has the advantage of producing an almost instantaneous increase in viscosity of the coating composition after exposure to the curing radiation, thus minimizing any further movement of the particles. In consequence, any loss of orientation after the magnetic orientation step can essentially be avoided. Particularly preferred is radiation-curing by photo-polymerization, under the influence of actinic light having a wavelength component in the UV or blue part of the electromagnetic spectrum (typically 200 nm to 650 nm; more preferably 200 nm to 420 nm). Suitable curing units (x50’, x50” and optional x50”’) for the curing steps (step c’) and step c”) and / or optional step c’”)) may comprise a high-power light-emitting-diode (LED) lamp, or an arc discharge lamp, such as a medium-pressure mercury arc (MPMA) or a metal-vapor arc lamp, as the source of the actinic radiation. On the contrary to mediumpressure mercury lamps that have emission bands in the UV-A, UV-B and UV-C regions of the electromagnetic spectrum, UV-LED lamps emit radiation in the UV-A region and / or visible (Vis) region, e.g. in the range from about 350 nm to about 470 nm. Moreover, current UV-LED and Vis-LED lamps emit quasi monochromatic radiation, i.e. only emit at one wavelength, such as 365 nm, 385 nm, 395 nm, 405 nm or 450 nm. Preferably, at least one of the steps c’) and c”) and optional c’”), more preferably steps c’) and c”) and optional step c’”), described herein are carried out by exposing the first coating layer (x20’) and the second coating layer (x20”) and the optional third coating layer (x20”’), respectively, to UV light with the LED curing unit (x50’, x50”, x50”’), preferably to one or more wavelengths between about 355 nm and about 415 nm, more preferably by exposure to UV light at 365 nm and / or 385 nm and / or 395 nm, emitted from the LED curing unit (x50’, x50”, x50”’)
[0131] Prior to the step of curing step c), (step c’) and / or c”)) the first coating layer (x20’) and / or second coating layer (x20”) may be independently subjected to customization so as to produce OELs further exhibiting one or more indicia, wherein said customization step is carried out after the orientation step b’) and b”), respectively and prior to curing step c’ and c”), respectively. The customization step is preferably carried out by applying a liquid coating composition on top of the coating layer which is still is a wet state (a wet-on-wet process), said application being carried out by a contactless fluid microdispensing process such as disclosed in WO 2021 / 259527 A1.
[0132] The present invention provides the processes to produce the OELs described herein on the substrate (x10) described herein. The substrate described herein is preferably selected from the group consisting of papers or other fibrous materials (including woven and non-woven fibrous materials), such as cellulose, paper-containing materials, glasses, metals, ceramics, plastics and polymers, metalized plastics or polymers, at least partially opacified plastics or polymers, composite materials and mixtures or combinations of two or more thereof. Typical paper, paper-like or other fibrous materials are made from a variety of fibers including without limitation abaca, cotton, linen, wood pulp, and blends thereof. As is well known to those skilled in the art, cotton and cotton / linen blends are preferred for banknotes, while wood pulp is commonly used in non-banknote security documents. Typical examples of plastics and polymers include polyolefins such as polyethylene (PE) and polypropylene (PP) including biaxiallyoriented polypropylene (BOPP), polyamides, polyesters such as poly(ethylene terephthalate) (PET), poly(1 ,4-butylene terephthalate) (PBT), poly(ethylene 2,6-naphthoate) (PEN) and polyvinylchlorides (PVC). Spunbond olefin fibers such as those sold under the trademark Tyvek® may also be used as substrate. Typical examples of metalized plastics or polymers include the plastic or polymer materials described hereabove having a metal disposed continuously or discontinuously on their surface. Typical examples of metals include without limitation aluminum (Al), chromium (Cr), copper (Cu), gold (Au), silver (Ag), alloys thereof and combinations of two or more of the aforementioned metals. The metallization of the plastic or polymer materials described hereabove may be done by an electrodeposition process, a high-vacuum coating process or by a sputtering process. Opacified polymers have been developed with the aim of mimicking the appearance and some properties of conventional paper-based substrates for security document and consist of polymeric transparent substrates which are surface treated typically on one or on both of their sides with opacifying layers so as to form opacified polymer based substrates. Typical examples of composite materials include without limitation multilayer structures or laminates of paper and at least one plastic or polymer material such as those described hereabove as well as plastic and / or polymer fibers incorporated in a paper-like or fibrous material such as those described hereabove. Of course, the substrate can comprise further additives that are known to the skilled person, such as fillers, sizing agents, Whiteners, processing aids, reinforcing or wet strengthening agents, etc.
[0133] According to one embodiment, the substrate (x10) described herein is a transparent substrate preferably selected from the group consisting of transparent polyolefins (such as polyethylene (PE) and polypropylene (PP) including biaxially oriented polypropylene (BOPP)), transparent polyamides, transparent polyesters (such as polyethylene terephthalate) (PET), poly(1 ,4-butylene terephthalate) (PBT), polyethylene 2,6-naphthoate) (PEN) and transparent polyvinylchlorides (PVC), more preferably biaxially oriented polypropylene; or a partially opacified substrate, in particular an at least partially opacified transparent polymer, preferably selected from the group consisting of transparent polyolefins (such as polyethylene (PE) and polypropylene (PP) including biaxially oriented polypropylene (BOPP)), transparent polyamides, transparent polyesters (such as poly(ethylene terephthalate) (PET), poly(1 ,4- butylene terephthalate) (PBT), polyethylene 2,6-naphthoate) (PEN) and transparent polyvinylchlorides (PVC), more preferably biaxially oriented polypropylene. According to one embodiment, the OELs described herein are present on a banknote and are present on a transparent substrate such as those described herein and preferably in the form of a window or a foil or on an at least partially opacified substrate such as those described herein, preferably in the non-opacified areas, preferably in the form of a non-opacified area in the form of a window or a foil.
[0134] The substrates (x10) described herein may be in the form of webs, sheets, thread reels, film reels, labels of the roll or label stocks, preferably sheets.
[0135] Should the OEL produced according to the present invention be on a security document, and with the aim of further increasing the security level and the resistance against counterfeiting and illegal reproduction of said security document, the substrate may comprise printed, coated, or laser-marked or laser-perforated indicia, watermarks, security threads, fibers, planchettes, luminescent compounds, windows, foils, decals and combinations of two or more thereof. With the same aim of further increasingthe security level and the resistance against counterfeiting and illegal reproduction of security documents, the substrate may comprise one or more marker substances or taggants and / or machine readable substances. According to one embodiment, the substrate (x10) comprises a printed pattern, preferably an offset printed pattern, wherein at least one of the radiation curable coating compositions of steps a’) and a”) and optional a’”) is applied at least partially on top of said printed pattern and the process described herein comprises a step of printing an ink on the substrate (x10) described herein, wherein said step occurs prior to step a’) and step a”) and optional step a’”) described herein, as the case may be.
[0136] If desired, a primer layer may be applied to the substrate (x10) prior to the step a’) and / or prior to step a”). This may enhance the quality of the OEL described herein or promote adhesion. Examples of such primer layers may be found in WO 2010 / 058026 A2.
[0137] With the aim of increasing the durability through soiling or chemical resistance and cleanliness and thus the circulation lifetime of an article, a security document or a decorative element or object comprising the OEL obtained by the process described herein, or with the aim of modifying their aesthetical appearance (e.g. optical gloss), one or more protective layers may be applied on top of the OEL. When present, the one or more protective layers are typically made of protective varnishes. These may be transparent or slightly colored or tinted and may be more or less glossy. Protective varnishes may be radiation curable compositions, thermal drying compositions or any combination thereof. Preferably, the one or more protective layers are radiation curable compositions, more preferable UV- Vis curable compositions. The protective layers are typically applied after the formation of the OEL.
[0138] The process described herein may further comprise a step of embossing the OEL described herein using for example an embossing dye or an intaglio printing plate as disclosed in WO 2012 / 025206 A2 and WO 2019 / 233624 A1 .
[0139] The OEL described herein may be used in combination with holograms, microlenses and / or micromirrors as described in WO 2020 / 244805 A1 , EP 3 254 863 A1 , US 2008 / 0160226, US 2005 / 0180020 and EP 2 284 017 A1 , said holograms, microlenses and / or micromirrors being applied at a position spaced apart from the OEL or at least partially on top or below the OEL.
[0140] The present invention further provides optical effect layers (OELs) produced by the process according to the present invention.
[0141] The OEL described herein may be provided directly on a substrate (x10) on which it shall remain permanently (such as for banknote applications). Alternatively, an OEL comprising the first and second motifs described herein on the same side of the substrate (x10) may also be provided on a temporary substrate for production purposes, from which the OEL is subsequently removed. This may for example facilitate the production of the OEL, particularly while the binder material is still in its fluid state. Thereafter, after curing the radiation curable compositions for the production of the OEL, the temporary substrate may be removed from said OEL.
[0142] Alternatively, in another embodiment an adhesive layer may be present. Therefore, an adhesive layer may be applied after the curing step of the last set of steps described herein has been completed. Such an article may be attached to all kinds of documents or other articles or items without printing or other processes involving machinery and rather high effort. Alternatively, the substrate described hereincomprising the OEL described herein may be in the form of a transfer foil, which can be applied to a document or to an article in a separate transfer step. For this purpose, the substrate is provided with a release coating, on which the OEL is produced as described herein.
[0143] Also described herein are substrates (x10) comprising more than one, i.e. two, three, four, etc. OELs obtained by the process described herein, each of said OELs independently comprising the first and second motifs described herein in the form of the first and second coating layers (x20’, x20”).
[0144] Also described herein are articles, in particular security documents, decorative elements or objects, comprising the OEL produced according to the present invention. The articles, in particular security documents, decorative elements or objects, may comprise more than one (for example two, three, etc.) OELs produced according to the present invention.
[0145] As mentioned hereabove, the OEL produced according to the present invention may be used for decorative purposes as well as for protecting and authenticating a security document.
[0146] Typical examples of decorative elements or objects include without limitation luxury goods, cosmetic packaging, automotive parts, electronic / electrical appliances, furniture and fingernail articles.
[0147] Security documents include without limitation value documents and value commercial goods. Typical examples of value documents include without limitation banknotes, deeds, tickets, checks, vouchers, fiscal stamps and tax labels, agreements and the like, identity documents such as passports, identity cards, visas, driving licenses, bank cards, credit cards, transactions cards, access documents or cards, entrance tickets, public transportation tickets or titles and the like, preferably banknotes, identity documents, right-conferring documents, driving licenses and credit cards. The term “value commercial good” refers to packaging materials, in particular for cosmetic articles, nutraceutical articles, pharmaceutical articles, alcohols, tobacco articles, beverages or foodstuffs, electrical / electronic articles, fabrics or jewelry, i.e. articles that shall be protected against counterfeiting and / or illegal reproduction in order to warrant the content of the packaging like for instance genuine drugs. Examples of these packaging materials include without limitation labels, such as authentication brand labels, tamper evidence labels and seals. It is pointed out that the disclosed substrates, value documents and value commercial goods are given exclusively for exemplifying purposes, without restricting the scope of the invention.
[0148] Alternatively, the OEL may be produced onto an auxiliary substrate such as for example a security thread, security stripe, a foil, a decal, a window or a label and consequently transferred to a security document in a separate step.
[0149] The skilled person can envisage several modifications to the specific embodiments described above without departing from the spirit of the present invention. Such modifications are encompassed by the present invention.
[0150] Further, all documents referred to throughout this specification are hereby incorporated by reference in their entirety as set forth in full herein.EXAMPLES
[0151] The present invention is now described in more details with reference to non-limiting examples. The Examples below provide more details for the processes according to the present invention and suitable magnetic assemblies for the production of optical effects layers (OELs).
[0152] The OELs obtained by the process of Examples E1-E4 were prepared on a laboratory equipment according to processes comprising two sets of steps (E1-E4) whereinE1 (see Fig. 8-1): the orientation step b’) of the first set is a two-steps orientation step shown in Fig. 7-I and the orientation step b”) of the second set is a one-step orientation step shown in Fig. 4-1 ;E2 and E3 (see Fig. 9): the orientation step b’) of the first set is a two-steps orientation step shown in Fig. 7-1 and the orientation step b”) of the second set is a two-steps orientation step shown in Fig. 7-1 ; E4 (see Fig. 8-2): the orientation step b’) of the first set is a one-step orientation step shown in Fig. 4-1 and the orientation step b”) of the second set is two-steps orientation step shown in Fig. 7-1 .
[0153] The OELs obtained by the process of Examples E1-E4 and shown in Figs 1A and 2 were prepared on a laboratory equipment according to processes described hereafter. The exact register of the first and the second motifs (i.e. of the first and second cured coating layers (x20’ and x20”) was ensured by using screens comprising, in addition to the motifs to be printed, guiding marks.
[0154] Examples E1-E4 were independently prepared by using the first UV-curable screen printing inkII and the second UV-curable screen printing ink I2 / I3 of Table 1 , wherein said inks were applied (steps a’) and a”)) on the same side of a substrate (x10) (a fiduciary standard paper BNP 100g / m2from Louisenthal, 40 mm x 30 mm for examples E1 -E3; 70 mm x 25 mm for example E4) to form the first and second coating layers (x20’ and x20”).
[0155] The first UV-curable screen printing ink was applied (step a’)) onto the substrate, said application being carried out by hand screen printing using a first 90T screen (x40’) so as to form the first coating layer (x20’) having a thickness of about 20 |j.m and having a shape shown in Figs 1-2 (Fig. 1A for E1-E3 and Fig. 2 for E4).
[0156] The second UV-curable screen printing ink was applied (step a”)) onto the substrate (x10) in exact register with the first coating layer (x20’) applied in step a’), said application being carried out by hand screen printing using a second 90T screen (x40”) so as to form the second coating layer (x20”) having a thickness of about 20 |j.m and having a shape shown in Figs 1-2 (Fig. 1 A for E1-E3 and Fig. 2 for E4).
[0157] The OEL, i.e. the combination of the first motif and second motif shown in Fig 1 of examples E1-E3 had the shape of a rectangle with the following dimensions: about 30 mm x about 15 mm. The OEL, i.e. the combination of the first motif and second motif shown in Fig. 2 of example E4 had the shape of a rectangle with the following dimensions: about 60 mm x about 5 mm.
[0158] The 90T screen used to print the first motifs of examples E1-E3 shown in Figs 1 had the following dimensions: about 30 mm x about 15 mm. The screen comprised (from the top to the bottom) a) apertures suitable to print a solid line having the following dimensions: about 15 mm x about 5.0 mm; b) apertures suitable to print six lines having the following dimensions: about 15 mm x about 0.7 mm;c) apertures suitable to print eight lines having the following dimensions: about 15 mm x about 0.55 mm; d) apertures suitable to print ten lines having the following dimensions: about 15 mm x about 0.35 mm; the lines a), b), c) and d) being spaced apart by a distance of about 0.35 mm between two neighboring lines.
[0159] The 90T screen used to print the second motifs of examples E1-E3 shown in Fig 1 had the following dimensions: about 30 mm x about 15 mm. The screen comprised (from the bottom to the top) a) apertures suitable to print a solid line having the following dimensions: about 15 mm x about 5.0 mm; b) apertures suitable to print ten lines having the following dimensions: about 15 mm x about 0.35 mm, being spaced apart by a distance of about 0.35 mm; c) apertures suitable to print eight lines having the following dimensions: about 15 mm x about 0.35 mm, being spaced apart by a distance of about 0.55 mm; d) apertures suitable to print six lines having the following dimensions: about 15 mm x about 0.35 mm and being spaced apart by a distance of about 0.7 mm.
[0160] The 90T screen used to print the first motif of example E4 shown in Fig 2 having the following dimensions: about 60 mm x about 5.0 mm. The 90T screen comprised on the top line and on the bottom line of the screen, four aperture dots having a diameter of about 0.35 mm evenly distributed through the width; the frequency of the 0.35 mm aperture dots was increasing from the top and bottom lines to the central line of the screen which comprised four unprinted 0.35 mm dots evenly distributed through the width. The 90T screen used to print the second motif of example E4 was the negative screen to the one used to print the first motif.Two-steps orientation steps for the first coating layer / first motif of Examples E1-E3 (S1 in Figs. 8-1 and 9)
[0161] The substrate (x10) carrying the first coating layer (x20’) was moved above a static magnetic assembly (x30’-a) and moved once back and forth at a linear speed of about 1 m / s in the magnetic field generated by said assembly (step b’-1)) and was subsequently placed on a second magnetic assembly (x30’-b), said second magnetic assembly (x30’-b) being the magnetic assembly 1130 of Fig. 11 or 1230 of Fig. 12. The so-obtained magnetic orientation pattern of the platelet-shaped magnetic pigment particles was then, partially simultaneously with the orientation step b’-2), (i.e. while the substrate (x10) carrying the first coating layer (x20’) was still in the magnetic field of the magnetic assembly (x30’-b), fixed by exposing for about 3 seconds to UV-curing the layer comprising the pigment particles using a first UV-LED-lamp (x50’) from Phoseon (Type FireFlex 50 x 75 mm, 395 nm, 8 W / cm2) (step c’).Two-steps orientation steps for the second coating layer / second motif of Examples E2-E4 (S2 in Figs 8-2 and 9)
[0162] The second UV-curable screen printing ink was applied (step a”)) onto the same side of the substrate (x10) carrying the first coating layer (x20’) so as to form the second coating layer (x20”) in exact register with said first coating layer (x20’). The substrate (x10) carrying the first and second coating layers (x20’ and x20”) was moved above a static magnetic assembly (x30”-a) and moved once backand forth at a linear speed of about 1 m / s in the magnetic field generated by said assembly (step b”-2)) and was subsequently placed on a second magnetic assembly (x30”-b), said second magnetic assembly (x30”-b) being the magnetic assembly 1130 of Fig. 11 or 1230 of Fig. 12. The so-obtained magnetic orientation pattern of the platelet-shaped magnetic pigment particles was then, partially simultaneously with the orientation step b”-2), (i.e. while the substrate (x10) carrying the second coating layer (x20”) was still in the magnetic field of the magnetic assembly (x30”-b), fixed by exposing for about 3 seconds to UV-curing the layer comprising the pigment particles using a second UV-LED-lamp (x50”) from Phoseon (Type FireFlex 50 x 75 mm, 395 nm, 8 W / cm2) (step c”).One-step orientation step for the first coating layer / first motif of Example E4 (S1 in Fig. 8-2)
[0163] The substrate (x10) carrying the first coating layer (x20’) and was moved above a static magnetic assembly (x30’) and moved once back and forth at a linear speed of about 1 m / s in the magnetic field generated by said assembly (step b’)). The so-obtained magnetic orientation pattern of the platelet-shaped magnetic pigment particles was then, partially simultaneously with the orientation step b’), (i.e. while the substrate (x10) carrying the first coating layer (x20’) was still in the magnetic field of the magnetic assembly (x30’), fixed by exposing for about 3 seconds to UV-curing the layer comprising the pigment particles using a first UV-LED-lamp (x50’) from Phoseon (Type FireFlex 50 x 75 mm, 395 nm, 8 W / cm2) (step c’).One-step orientation step for the second coating layer / second motif of Example E1 (S2 in Figs 8-1)
[0164] The second UV-curable screen printing ink was applied (step a”)) onto the same side of substrate (x10) carrying the first coating layer (x20’) so as to form the second coating layer (x20”) in exact register with said first coating layer (x20’). The substrate (x10) carrying the first and second coating layers (x20’ and x20”) was placed above a static magnetic assembly (x30”) and moved once back and forth at a linear speed of about 1 m / s in the magnetic field generated by said assembly (step b”). The so-obtained magnetic orientation pattern of the platelet-shaped magnetic pigment particles was then, partially simultaneously with the orientation step b”), (i.e. while the substrate (x10) carrying the first and second coating layers (x20’ and x20”) was still in the magnetic field of the magnetic assembly (x30”), fixed by exposing for about 3 seconds to UV-curing the layer comprising the pigment particles using a second UV-LED-lamp (x50”) from Phoseon (Type FireFlex 50 x 75 mm, 395 nm, 8 W / cm2) (step c”)).Table 1(*) green-to-blue colorshifting magnetic pigment particles having a flake shape (platelet-shaped pigment particles) of diameter d50 of about 11 |j.m and thickness about 1 |j.m.(**) gold-to-green colorshifting magnetic pigment particles having a flake shape (platelet-shaped pigment particles) of diameter d50 of about 11 |j.m and thickness about 1 |j.m.(***) magenta-to-green colorshifting magnetic pigment particles having a flake shape (platelet-shaped pigment particles) of diameter d50 of about 11 |j.m and thickness about 1 |j.m.Magnetic assembly of Fig. 10
[0165] The magnetic assembly (1030) used to bi-axially orient the pigment particles according to the process of the present invention is disclosed in Fig. 3A of WO 2021 / 239607 A1 . The magnetic assembly (1030) consists of (83O’-a) when used in the first step b’-1 and (830”) when used in the second step b” of Fig. 8-1 ; consists of (830’) when used in the first step b’ and (830”-a) when used in the second step b”-1 of Fig. 8-2; and consists of (93O’-a) when used in the first step b’-1 and (930”-a) when used in the second step b”-1 of Fig 9;
[0166] The magnetic assembly (1030) comprised a) a first set (S1) comprising a first bar dipole magnet (1031 -a) and two second bar dipole magnets (1032-a and 1032-d), a second set (S2) comprising a first bar dipole magnet (1031-b) and two second bar dipole magnets (1032-b and 1032-e), a third set (S3) comprising a first bar dipole magnet (1031-c) and two second bar dipole magnets (1032-c and 1032- f),and b) a first pair (P1) of third bar dipole magnets (1033-a and 1033-b) and a second pair (P2) of third bar dipole magnets (1033-c and 1033-f).
[0167] The uppermost surface of the first bar dipole magnet (1031 -a, 1031-b and 1031-c) of the first, second and third sets (S1 , S2, S3), of the second bar dipole magnets (1032-a to 1032f) of the first, second and third sets (S1 , S2, S3) and of the third bar dipole magnets (1033-a to 1033-d) of the first and second pairs (P1 and P2) were flush with each other.
[0168] The third bar dipole magnet (1033-a) of the first pair (P1) was aligned with the second bar dipole magnet (1032-a) of the first set (S1), with the second bar dipole magnet (1032-b) of the second set (S2), with the third bar dipole magnet (1033-c) of the second pair (P2) and with the second bar dipole magnet (1032-c) of the third set (S3) so as to form a line. The third bar dipole magnet (1033-b) was aligned with the second bar dipole magnet (1032-d) of the first set (S1), with the second bar dipole magnet (1032-e) of the second set (S2), with the third bar dipole magnet (1033-d) of the second pair (P2) and with the second bar dipole magnet (1032-f) of the third set (S3) so as form a line. For each line described herein, the third bar dipole magnets (1033-a, 1033-b, 1033-c and 1033-d) and the second bar dipole magnets (1032-a to 1032-f) were spaced apart by a third distance (d2) of 2 mm. The first bar dipole magnet (1031 -a) of the first set (S1) and the first bar dipole magnet (1031-b) of the second set (S2), and the first bar dipole magnet (1031-c) of the third set (S3) were spaced apart by a distance (d3) of 24 mm.
[0169] The first bar dipole magnets (1031 -a, 1031 -b and 1031-c) of the first, second and third sets (S1 , S2, S3) had the following dimensions: first length (L1) of 60 mm, first width (L2) of 40 mm and first thickness (L3) of 5 mm. Each of the second bar dipole magnets (1032-a to 1032-f) of the first, second and third set (S1 , S2, S3) had the following dimensions: second length (L4) of 40 mm, second width (L5) of 10 mm and second thickness (L6) of 10 mm. Each of the third bar dipole magnets (1033-a to 1033-d) of the first and second pairs (P1 , P2) had the following dimensions: third length (L7) of 20 mm, third width (L8) of 10 mm and third thickness (L9) of 10 mm.
[0170] The first bar dipole magnet (1031-a) of the first set (S1) and the second bar dipole magnets (1032-a and 1032-d) of the first set (S1) were aligned to form a column; and the first bar dipole magnet (1031 -b) of the second set (S2) and the second bar dipole magnets (1032-b and 1032-e) of the second set (S2) were aligned to form a column; and the first bar dipole magnet (1031-c) of the third set (S3) and the second bar dipole magnets (1032-c and 1032-f) of the third set (S3) were aligned to form a column. For each set (S1 , S2, S3) and each column described herein, the first bar dipole magnets (1031-a, 1031- b and 1031-c) and the two second bar dipole magnets (1032-a and 1032-d; 1032-b and 1032-e; and 1032-c and 1032-f, respectively) were spaced apart by a second distance (d1) of 2 mm.
[0171] The first bar dipole magnets (1031-a, 1031 -b and 1031-c) of the first, second and third sets (S1 , S2, S3) had their magnetic axis oriented to be substantially parallel to the substrate (1010) and substantially parallel to the substrate (1010), wherein the first bar dipole magnet (1031-a) of the first set (S1) had its magnetic direction opposite to the magnetic direction of the first bar dipole magnet (1031- b) of the second set (S2), and the first bar dipole magnet (1031-b) of the second set (S2) had its magnetic direction opposite to the magnetic direction of the first bar dipole magnet (1031-c) of the third set (S3). The first bar dipole magnet (1031-a) of the first set (S1) and first bar dipole magnet (1031-b) of the second set (S2), as well as the first bar dipole magnet (1031-b) of the second set (S2) and the first bar dipole magnet (1031-c) of the third set (S3), were spaced apart by a first distance (d3) of 24 mm (corresponding to the sum of the third length (L7) and the two third distances (d2)).
[0172] The two second bar dipole magnets (1032-a to 1032-f) of the first, second and third set (S1 , S2, S3) had their magnetic axis oriented to be substantially perpendicular to the substrate (1010) surface. The South pole of the second bar dipole magnet (1032-a) of the first set (S1), the South pole of the second bar dipole magnet (1032-e) of the second set (S2) and the South pole of the second bar dipole magnet (1032-c) of the third set (S3) pointed towards the substrate (1010). The North pole of the second bar dipole magnet (1032-d) of the first set (S1), the North pole of the second bar dipole magnet (1032- b) of the second set (S2) and the North pole of the second bar dipole magnet (1032-f) of the third set (S3) pointed towards the substrate (1010). The North pole of the first bar dipole magnet (1031-a) of the first set (S1) pointed towards the second bar dipole magnet (1032-d) of the first set (S1), the North pole of the second bar dipole magnet (1031-b) of the second set (S2) pointed towards the first bar dipole magnet (1032-b) of the second set (S2) and the North pole of the first bar dipole magnet (1031-c) of the third set (S3) pointed towards the second bar dipole magnet (1032-f) of the third set (S3). The South pole of the third bar dipole magnet (1033-a) of the first pair (P1) pointed towards the second bar dipole magnet (1032-a) of the first set (S1), said second bar dipole magnet (1032-a) having its South pole pointing towards the substrate (1010); the South pole of the third bar dipole magnet (1033-d) of thesecond pair (P1) pointed towards the second bar dipole magnet (1032-e) of the second set (S2), said second bar dipole magnet (1032-e) having its South pole pointing towards the substrate (1010); the North pole of the third bar dipole magnet (1033-b) of the first pair (P1) pointed towards the second bar dipole magnet (1032-d) of the first set (S1), said second bar dipole magnet (1032-d) having its North pole pointing towards the substrate (1010); and the North pole of the third bar dipole magnet (1033-c) of the second pair (P2) pointed towards the second bar dipole magnet (1032-b) of the second set (S2), said second bar dipole magnet (1032-b) having its North pole pointing towards the substrate (1010).
[0173] The first bar dipole magnets (1031 -a, 1031 -b and 1031-c) of the first, second and third sets (S1 , S2, S3) and the second bar dipole magnets (1032-a to 1032-f) of the first, second and third sets (S1 , S2, S3) were made of NdFeB N42; the third bar dipole magnets (1033-a, 1033-b, 1033-c and 1033-d) of the first and second pairs (P1 , P2) were made of NdFeB N48. All the magnets (1031 -a to 1031-c, 1032-a to 1032-f and 1033-a to 1033-d) were embedded in a non-magnetic supporting matrix (not shown) made of POM having the following dimensions: 200 mm x 120 mm x 12 mm.Magnetic assembly of Fig. 11
[0174] The magnetic assembly (1130) consists of (83O’-b) when used in the first step b’-2 of Fig. 8-1 ; consists of (830”-b) when used in the second step b”-2 of Fig. 8-2; and consists of (93O’-b and 930”b) when used in the first and second steps b’-2 and b”-2 of Fig. 9. The magnetic assembly (1130) comprised a bar dipole magnet (1130-1) and a holding case (1170). The bar dipole magnet (1130-1) had a length and a width of about 30 mm and a thickness of about 8.5 mm. The North-South magnetic axis of the bar dipole magnet (1130-1) was parallel to the substrate (1110) surface, parallel to its length (L1) and parallel to the machine feed direction (shown by the arrow in Fig. 11). The bar dipole magnet (1130-1) was made of NdFeB BMnPi 80 / 48. The holding case (1170) was made of a hollow top part with a curved surface and a bottom lid. The hollow top part had a length of about 40 mm, a width of about 40 mm, a thickness of about 15.1 mm and was made of PPS. The bottom lid had a length of about 35 mm, a width of about 35 mm, a thickness of about 3 mm and was made of POM. The curved surface was suitable to match the surface of a rotating magnetic cylinder of an industrial printing press. The hollow top part was suitable for receiving the bar dipole magnet (1130-1). The distance (h) between the top surface of the bar dipole magnet (1130-1) and the bottom surface of the substrate (1110) was about 3.35 mm.Magnetic assembly of Fig. 12
[0175] The magnetic assembly (1230) consists of (93O’-b and 930”b) when used in the first and second steps b’-2 and b”-2 of Fig. 9. The magnetic assembly (1230) comprised a non-magnetic matrix (1280) carrying 64 disc-shaped dipole magnets (1230-2) and 64 disc-shaped dipole magnets (1230-3), a square-shaped non-magnetic wedge (1260), a bar dipole magnet (1230-1) and a holding case (1270).
[0176] The holding case (1270) was the same as the holding case (1270). The 64 disc-shaped dipole magnets (1230-2) and the 64 disc-shaped dipole magnets (1230-3) had a diameter L6 of about 2 mm, a thickness of about 2 mm. The North-South magnetic axis of the disc-shaped dipole magnets (1230-2) and of the disc-shaped dipole magnets (1230-3) was perpendicular to the substrate (1210) surface and perpendicular to their diameter L6, the 64 disc-shaped dipole magnets (1230-2) having their North pole pointing toward the substrate, and the 64 disc-shaped dipole magnets (1230-3) having their South polepointing toward the substrate. The disc-shaped dipole magnets (1230-2 and 1230-3) were made of NdFeB N48. The non-magnetic matrix (1280) had a length L4 and a width L5 of about 29.9 mm and a thickness of about 2 mm. The non-magnetic matrix (1280) comprised 128 voids for receiving the 64 disc-shaped dipole magnets (1230-2) and the 64 disc-shaped dipole magnets (1230-3). The nonmagnetic matrix (1280) was made of POM.
[0177] Each of the 64 first dipole magnets (1230-2), in particular the center of each of them, was arranged on the intersection of a grid comprising eight parallel straight lines ai (i = 1 , ... , 8; a1 to a8) and eight parallel straight lines pi (i = 1 , ... , 8; pi to p8); each of the 64 first dipole magnets (1230-3), in particularthe center of each of them, was arranged on the intersection of a grid comprising eight parallel straight lines yi (i = 1 , ... , 8; y1 to y8) and eight parallel straight lines 8i (i = 1 , ... , 8; 81 to 88); the eight parallel straight lines ai (a1 to a8) and the eight parallel straight lines yi (y1 to y8) were parallel with each other and arranged in an alternating staggered manner; the eight parallel straight lines pi (pi to p8) and the eight parallel straight lines Si (81 to 88) were parallel with each other and arranged in an alternating staggered manner, as illustrated in Fig. 12. The square-shaped non-magnetic wedge (1260) had a length and a width of about 29.5 mm and a thickness of 0.22 mm and was made of an adhesive film made of PVC / acrylic film. The bar dipole magnet (1230-1) had a length and a width of about 29.9 mm and a thickness of about 6.9 mm. The North-South magnetic axis of the bar dipole magnet (1230-1) was parallel to the substrate (1210) surface. The bar dipole magnet (1230-1) was made of NdFeB BMnPi 80 / 48. The distance (h) between the top surface of the non-magnetic matrix (1280) and the bottom surface of the substrate (1210) was about 1.1 mm.Table 2
[0178] The claimed process allows the production of OELs comprising the first and second motifs described herein in a perfect register and interlaced arrangement not only in terms of the printed first and second motifs but also in terms of the effect originated from the first and second magnetic patterns, wherein said OELs are easily authenticable by the man in the street thanks to their effect on the whole surface of the OELs, said effect consisting of an image at one first viewing angle (for example 0°), said effect originating from the first and second magnetic patterns and consisting of a continuous image extending continuously from the first motif to the second motif, wherein the dynamic effect moves upon tilting along the OEL formed by the combination of the first and second motifs. Due to the interlaced arrangement of the elements of the first and second motifs, the visible appearance with the naked eye of the OEL displays variation of colors at face viewing angles as well as at tilted viewing angles (for example at -45° and +45° viewing angles). As described herein, an observer sees from a normal and practical distance at least three colors when observing the OEL, i.e. he / she sees a smooth continuous tone with variable colors, in particular sees the color of the first motif per se, the color of the second motif per se and an intermediate color.
[0179] E1 exhibits an easily authenticable by the man in the street eye-catching effect due to the jointly visible first and second motifs exhibiting a single bar moving up and down when the substrate is tilted. E1 further exhibits at the face viewing angle (viewing angle of 0°) a color ranging from bright green at the top of the OEL wherein the first coating layer forms a solid square patch, to yellow / gold at the bottom of the OEL wherein the second coating layer forms a solid square patch, with greenish yellow shade in the center of the OEL wherein the elements of the first coating layer and of the second coating layer are strongly interlaced. At a tilting viewing angle of 45°, the top of the OEL exhibits a deep blue color, the bottom of the OEL exhibits a light green color, and the center of the OEL exhibits a blueish green color.
[0180] E2 exhibits an easily authenticable by the man in the street eye-catching effect due to the jointly visible motifs exhibiting one single bar moving up and down when the substrate is tilted. E2 further exhibits at the face viewing angle (viewing angle of 0°) a color ranging from dark green at the top of the OEL wherein the first coating layer forms a solid square patch, to dark magenta at the bottom of the OEL wherein the second coating layer forms a solid square patch, with a reddish silver shade in the center of the OEL wherein the elements of the first coating layer and of the second coating layer are strongly interlaced. At a tilting viewing angle of 45°, the top of the OEL exhibits a dark blue color, the bottom of the OEL exhibits a dark reddish magenta color, and the center of the OEL a shiny silver color.
[0181] E3 exhibits an easily authenticable by the man in the street eye-catching effect due to the jointly visible motifs exhibiting several bright spots dynamically or moving up and down or appearing and disappearing, when the substrate is tilted. E3 further exhibits at face viewing angle (viewing angle of 0°) a color ranging from dark green at the top of the OEL wherein the first coating layer forms a solid squarepatch, to dark magenta at the bottom of the OEL wherein the second coating layer forms a solid square patch, with greenish magenta shade in the center of the OEL wherein the elements of the first coating layer and of the second coating layer are strongly interlaced. At tilting viewing angle of 45°, the top of the OEL exhibits a dark blue color, the bottom of the OEL exhibits a dark reddish magenta color, and the center of the OEL a yellowish magenta to blue color.
[0182] E4 exhibits an easily authenticable by the man in the street eye-catching effect due to the jointly visible motifs exhibiting one single bar moving up and down when the substrate is tilted. E4 further exhibits at the face viewing angle (viewing angle of 0°) a color ranging from gold at the top and at the bottom of the OEL wherein the second coating layer forms more than 90% of the OEL ink coverage, to green at the center of the OEL wherein the first coating layer 11 forms more than 90% of the OEL ink coverage, with turquoise shade in the intermediate areas between the center and the top or the bottom of the OEL. At a tilting viewing angle of 45°, the top and the bottom of the OEL exhibits a dark green color, the center of the OEL exhibits a dark bluish green color, and the intermediate areas between the center and the top or bottom of the OEL exhibit a dark yellowish green color.
[0183] The OELs E1 -E4 obtained by the claimed processes are highly suitable as an enhanced security feature for demanding end-use application due to their high dynamicity and the variations of the optically variable color resulting from the interlacing of the first and second motifs.Item 1. A process for producing an optical effect layer (OEL) on a substrate (x10), said optical effect layer (OEL) comprising a first motif comprising magnetically oriented platelet-shaped magnetic or magnetizable pigment particles oriented according to a first magnetic pattern and a second motif comprising magnetically oriented platelet-shaped magnetic or magnetizable pigment particles oriented according to a second magnetic pattern, said process comprising: a first set of steps consisting of a’) applying onto the substrate (x10) a first radiation curable coating composition, preferably a first UV- Vis-curable curable coating composition, exhibiting a first color and comprising the platelet-shaped magnetic or magnetizable pigment particles so as to form a first coating layer (x20’) on said substrate (x10), said coating composition being in a first state, b’) exposing the first radiation curable coating composition of step a’) to a magnetic field of a magnetic assembly (x30’) so as to magnetically orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles; c’) at least partially curing the first radiation curable coating composition of step b’) to a second state so as to fix the platelet-shaped magnetic or magnetizable pigment particles in their adopted positions and orientations and so as to produce the first motif; and a second set of steps consisting of a”) applying in register a second radiation curable coating composition, preferably a second UV-Vis- curable curable coating composition, exhibiting a second color being different from the first color of the first radiation curable coating composition of step a’) and comprising platelet-shaped magnetic ormagnetizable pigment particles so as to form a second coating layer (x20”), said coating composition being in a first state, b”) exposing the second radiation curable coating composition of step a”) to a magnetic field of a magnetic assembly (x30”) so as to magnetically orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles; c”) at least partially curing the second radiation curable coating composition of step b”) to a second state so as to fix the platelet-shaped magnetic or magnetizable pigment particles in their adopted positions and orientations and so as to produce the second motif, wherein at least one step of step b’) and b”) is carried out to produce a dynamic effect, wherein the first motif and the second motif are at least partially interlaced, and wherein the first motif comprises at least n elements of a same first shape and the second motif comprises m elements of a second shape, n and m being the same or different and being at least two, and wherein at least one of the elements of the first motif is at least partially adjacent to two elements of the second motif or at least one of the elements of the second motif is at least partially adjacent to two elements of the first motif.Item 2. The process according to item 1 , wherein the elements of the first motif and / or the elements of the second motif have a shape of a line, a dot or any geometrical shape, preferably the shape of a line or a dot.Item 3. The process according to item 1 or 2, wherein the elements of the first motif and the elements of the second motif independently have a smallest dimension of less than about 2 mm, preferably smaller than about 1 mm.Item 4. The process according to any one of items 1 to 3, wherein the first motif exhibits a variation of amplitude and / or frequency and the second motif exhibit a variation of amplitude and / or frequency.Item 5. The process according to any one of items 1 to 4, wherein step b’) and / or step b”) is a one-step orientation step or a two-step orientation step comprising a first orienting step to bi-axially orient the platelet-shaped magnetic or magnetizable pigment particles followed by a second orienting step to reorient the platelet-shaped magnetic or magnetizable pigment particles.Item 6. The process according to item 5, wherein the one-step orientation step b’) and / or b” and / or the first orienting step of the two-steps orientation step b’) and / or b”) (is carried out to bi-axially orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles to i) have both their X- axis and Y-axis substantially parallel to the substrate (x10) surface, or ii) have a first axis within the X-Y plane substantially parallel to the substrate (x10) surface and a second axis being perpendicular to said first axis at a substantially non-zero elevation angle to the substrate (x10) surface, or iii) have their X-Y plane parallel to an imaginary spheroid surface.Item 7. The process according to any of items 1 to 6, wherein the magnetic field of the magnetic assembly (x30’) in step b’) is substantially the same as the magnetic field of the magnetic assembly (x30”) in step b”) or wherein the magnetic field of the magnetic assembly (x30’) in step b’) is different from the magnetic field of the magnetic assembly (x30”) in step b”).Item 8. The process according to any of items 1 to 7, wherein the steps a’) and a”) are independently carried out by a printing process selected from the group consisting of screen printing, rotogravure, flexography printing and intaglio printing, preferably by screen printing.Item 9. The process according to any one of items 1 to 8, wherein the step c’) is carried out partially simultaneously with step b’) and / or the step c”) is carried out partially simultaneously with step b”), preferably wherein the step c’) is carried out by exposure to UV-Vis light radiation with a LED curing unit (x50’) and / or the step c”) is carried out by exposure to UV-Vis light radiation with a LED curing unit (x50”).Item 10. The process according to any one of items 1 to 9, wherein at least a part of the plateletshaped magnetic or magnetizable pigment particles is constituted by platelet-shaped optically variable magnetic or magnetizable pigment particles.Item 11 . The process according to any one of items 1 to 10, wherein the first coating layer (x20’) and the second coating layer (x20’) are present on a same side of the substrate (x10), preferably wherein the substrate (x10) is selected from the group consisting of papers or other fibrous materials, papercontaining materials, glasses, metals, ceramics, polymers, metalized polymers, at least partially opacified polymers composite materials and mixtures or combinations thereofItem 12. The process according to any one of items 1 to 10, wherein the first coating layer (x20’) is present on a side of the substrate (x10) and the second coating layer (x20”) is present on the opposite side of the substrate (x10) and wherein the substrate (x10) is transparent.Item 13. The process according to any one of items 1 to 12, wherein the substrate (x10) comprises a printed pattern, preferably an offset printed pattern, and wherein at least one of the radiation curable coating compositions of steps a’) and a”) is applied at least partially on said printed pattern.Item 14. The process according to any one of items 1 to 13, wherein the first coating layer (x20’) and the second coating layer (x20”) are within a register of ± 0.5 mm and preferably ± 0.2 mm.Item 15. The process according to any one of items 1 to 14, wherein the process is a continuous process using a single machine, continuous meaning that the second set of steps is carried out directly after the first set of steps, or, in case the process comprises a third set of steps, that the third set of steps is carried out directly after the second set of steps.
Claims
CLAIMS1. A process for producing an optical effect layer (OEL) on a substrate (x10), said optical effect layer (OEL) comprising a first motif comprising magnetically oriented platelet-shaped magnetic or magnetizable pigment particles oriented according to a first magnetic pattern and a second motif comprising magnetically oriented platelet-shaped magnetic or magnetizable pigment particles oriented according to a second magnetic pattern, said process comprising: a first set of steps consisting of a’) applying onto the substrate (x10) a first radiation curable coating composition, preferably a first UV-Vis-curable curable coating composition, exhibiting a first color and comprising the platelet-shaped magnetic or magnetizable pigment particles so as to form a first coating layer (x20’) on said substrate (x10), said coating composition being in a first state, b’) exposing the first radiation curable coating composition of step a’) to a magnetic field of a magnetic assembly (x30’) so as to magnetically orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles; c’) at least partially curing the first radiation curable coating composition of step b’) to a second state so as to fix the platelet-shaped magnetic or magnetizable pigment particles in their adopted positions and orientations and so as to produce the first motif; and a second set of steps consisting of a”) applying in register a second radiation curable coating composition, preferably a second UV-Vis-curable curable coating composition, exhibiting a second color being different from the first color of the first radiation curable coating composition of step a’) and comprising platelet-shaped magnetic or magnetizable pigment particles so as to form a second coating layer (x20”), said coating composition being in a first state, b”) exposing the second radiation curable coating composition of step a”) to a magnetic field of a magnetic assembly (x30”) so as to magnetically orient at least a part of the plateletshaped magnetic or magnetizable pigment particles; c”) at least partially curing the second radiation curable coating composition of step b”) to a second state so as to fix the platelet-shaped magnetic or magnetizable pigment particles in their adopted positions and orientations and so as to produce the second motif, wherein at least one step of step b’) and b”) is carried out to produce a dynamic effect, wherein the first motif and the second motif are at least partially interlaced, and wherein the first motif comprises at least n elements of a same first shape and the second motif comprises m elements of a second shape, n and m being the same or different and being at least two, and wherein at least one of the elements of the first motif is at least partially adjacent to two elements of the second motif or at least one of the elements of the second motif is at least partially adjacent to two elements of the first motif,wherein at least one of the elements of the first motif is at least partially adjacent to two elements of the second motif means that the at least one of the elements of the first motif and two elements of the second motif are contiguous, and wherein at least one of the elements of the second motif is at least partially adjacent to two elements of the first motif means that the at least one of the elements of the second motif and two elements of the first motif are contiguous.
2. The process according to claim 1 , wherein the elements of the first motif and / or the elements of the second motif have a shape of a line, a dot or any geometrical shape, preferably the shape of a line or a dot.
3. The process according to claim 1 or 2, wherein the elements of the first motif and the elements of the second motif independently have a smallest dimension of less than about 2 mm, preferably smaller than about 1 mm.
4. The process according to any one of claims 1 to 3, wherein the first motif exhibits a variation of amplitude and / or frequency and the second motif exhibit a variation of amplitude and / or frequency.
5. The process according to any one of claims 1 to 4, wherein step b’) and / or step b”) is a one-step orientation step or a two-step orientation step comprising a first orienting step to bi-axially orient the platelet-shaped magnetic or magnetizable pigment particles followed by a second orienting step to re-orient the platelet-shaped magnetic or magnetizable pigment particles.
6. The process according to claim 5, wherein the one-step orientation step b’) and / or b” and / or the first orienting step of the two-steps orientation step b’) and / or b”) (is carried out to bi-axially orient at least a part of the platelet-shaped magnetic or magnetizable pigment particles to i) have both their X-axis and Y-axis substantially parallel to the substrate (x10) surface, or ii) have a first axis within the X-Y plane substantially parallel to the substrate (x10) surface and a second axis being perpendicular to said first axis at a substantially non-zero elevation angle to the substrate (x10) surface, or iii) have their X-Y plane parallel to an imaginary spheroid surface.
7. The process according to any of claims 1 to 6, wherein the magnetic field of the magnetic assembly (x30’) in step b’) is substantially the same as the magnetic field of the magnetic assembly (x30”) in step b”) or wherein the magnetic field of the magnetic assembly (x30’) in step b’) is different from the magnetic field of the magnetic assembly (x30”) in step b”).
8. The process according to any of claims 1 to 7, wherein the steps a’) and a”) are independently carried out by a printing process selected from the group consisting of screen printing, rotogravure, flexography printing and intaglio printing, preferably by screen printing.
9. The process according to any one of claims 1 to 8, wherein the step c’) is carried out partially simultaneously with step b’) and / or the step c”) is carried out partially simultaneously with step b”), preferably wherein the step c’) is carried out by exposure to UV-Vis light radiation with a LED curing unit (x50’) and / or the step c”) is carried out by exposure to UV-Vis light radiation with a LED curing unit (x50”).
10. The process according to any one of claims 1 to 9, wherein at least a part of the platelet-shaped magnetic or magnetizable pigment particles is constituted by platelet-shaped optically variable magnetic or magnetizable pigment particles.11 . The process according to any one of claims 1 to 10, wherein the first coating layer (x20’) and the second coating layer (x20’) are present on a same side of the substrate (x10), preferably wherein the substrate (x10) is selected from the group consisting of papers or other fibrous materials, paper-containing materials, glasses, metals, ceramics, polymers, metalized polymers, at least partially opacified polymers composite materials and mixtures or combinations thereof.
12. The process according to any one of claims 1 to 10, wherein the first coating layer (x20’) is present on a side of the substrate (x10) and the second coating layer (x20”) is present on the opposite side of the substrate (x10) and wherein the substrate (x10) is transparent.
13. The process according to any one of claim 1 to 12, wherein the substrate (x10) comprises a printed pattern, preferably an offset printed pattern, and wherein at least one of the radiation curable coating compositions of steps a’) and a”) is applied at least partially on said printed pattern.
14. The process according to any one of claim 1 to 13, wherein the first coating layer (x20’) and the second coating layer (x20”) are within a register of ± 0.5 mm and preferably ± 0.2 mm.
15. The process according to any one of claims 1 to 14, wherein the process is a continuous process using a single machine, continuous meaning that the second set of steps is carried out directly after the first set of steps, or, in case the process comprises a third set of steps, that the third set of steps is carried out directly after the second set of steps.