Calibration apparatus and method for ultra-high pressure safety valve

Abstract

The invention relates to an ultra-high pressure safety-valve test apparatus and a corresponding test method. The apparatus adopts a U-shaped bolt to fix the ultra-high pressure safety-valve on a work platform and the output flange of the ultra-high pressure safety-valve is arranged upward; an ultra-high pressure flange is connected with an ultra-high pressure tube and the ultra-high pressure safety-valve; an air-supply is compressed through an air bottle firstly by a compressor and secondly by an ultra-high pressure pump and then is charged into an accumulator; the purified water is injected into the valve cavity through the outlet flange of the ultra-high pressure safety-valve and the video monitor device is arranged well and the position is adjusted well; a safety shielding wall is adopted to separate the operation zone from the test apparatus zone; after all are ready, a back-up valve on a control table carries out the operations of pressure-rising and pressure-preserving step by step according to the set pressure percentage and sealing test pressure and the opening pressure and the sealing capability of the safety-valve are assessed according to the leakage rate of bubbles from the outlet. The ultra-high pressure safety-vale test apparatus is provided with simple structure, economical and practical capability, high operablity and sensitive and reliable testing performance and solves the actual problems in the ultra-high pressure safety-valve testing field of our country.

Description

technical field

[0001] The present invention relates to a calibration device and a calibration method for an ultra-high pressure safety valve, specifically relates to a set pressure range of 100MPa to 350MPa, a safety valve inlet diameter of 10 to 100mm, and a medium of air, water vapor, water and other chemical substances. The calibration device and calibration method of the spring direct load ultra-high pressure safety valve on the pressure vessel, pressure pipeline and mechanical equipment. Background technique

[0002] In recent years, with the rapid development of the national economy, the demand for petroleum and chemical raw materials has increased significantly, the petrochemical industry has developed rapidly, the scale of production equipment has become larger and larger, and the processing depth has continued to deepen. The petrochemical industry plays an important role in the national economy and is one of the important pillar industries of my country's economic ...

Examples

Embodiment 1

[0051] Embodiment 1, the verification device of the ultra-high pressure safety valve, its structure and connection are as follows:

[0052] The ultra-high pressure safety valve 1 is lying on the working platform 2, with the outlet flange facing upward, and the ultra-high pressure safety valve 1 is fixed on the working platform 2 with ordinary U-shaped bolts 3, and the ultra-high pressure safety valve 5 and the ultra-high pressure safety valve 1 are used Bolt connection, one end of the ultra-high pressure pipe 4 is threadedly connected with the ultra-high pressure flange 5, and the other end passes through the safety protection wall 8 and is connected with the console 14. The console 14 is equipped with a booster valve 15 and a pressure relief valve 16. One side of the energy device 13 is connected to the console 14 through the ultrahigh pressure pipe 4, and the other side is connected to the ultrahigh pressure pump 12 through the ultrahigh pressure pipe 4. The gas source 9 for ...

Embodiment 2

[0059] Embodiment 2, using the verification device of the above ultra-high pressure safety valve to carry out the verification method of the ultra-high pressure safety valve, the method steps are as follows:

[0060] 1. Clean and decontaminate the inlet and outlet of the ultra-high pressure safety valve 1 to be verified with acetone before connecting;

[0061] 2. Macroscopically inspect the ultra-high pressure safety valve 1. All parts must be in good condition without cracks, inner cavity corrosion and mechanical damage;

[0062] 3. Inject pure water 6 into the valve cavity from the outlet flange of ultra-high pressure safety valve 1, and drain the air bubbles inside the valve cavity after standing still for 5-8 minutes;

[0063] 4. Build the safety protection wall 8 to isolate the calibration equipment area from the manual operation area. The operator operates outside the safety protection wall 8 and observes through the observation screen of the video surveillance equipment...

technical field

[0001] The present invention relates to a calibration device and a calibration method for an ultra-high pressure safety valve, specifically relates to a set pressure range of 100MPa to 350MPa, a safety valve inlet diameter of 10 to 100mm, and a medium of air, water vapor, water and other chemical substances. The calibration device and calibration method of the spring direct load ultra-high pressure safety valve on the pressure vessel, pressure pipeline and mechanical equipment. Background technique

[0002] In recent years, with the rapid development of the national economy, the demand for petroleum and chemical raw materials has increased significantly, the petrochemical industry has developed rapidly, the scale of production equipment has become larger and larger, and the processing depth has continued to deepen. The petrochemical industry plays an important role in the national economy and is one of the important pillar industries of my country's economic ...

Examples

Embodiment 1

[0051] Embodiment 1, the verification device of the ultra-high pressure safety valve, its structure and connection are as follows:

[0052] The ultra-high pressure safety valve 1 is lying on the working platform 2, with the outlet flange facing upward, and the ultra-high pressure safety valve 1 is fixed on the working platform 2 with ordinary U-shaped bolts 3, and the ultra-high pressure safety valve 5 and the ultra-high pressure safety valve 1 are used Bolt connection, one end of the ultra-high pressure pipe 4 is threadedly connected with the ultra-high pressure flange 5, and the other end passes through the safety protection wall 8 and is connected with the console 14. The console 14 is equipped with a booster valve 15 and a pressure relief valve 16. One side of the energy device 13 is connected to the console 14 through the ultrahigh pressure pipe 4, and the other side is connected to the ultrahigh pressure pump 12 through the ultrahigh pressure pipe 4. The gas source 9 for ...

Embodiment 2

[0059] Embodiment 2, using the verification device of the above ultra-high pressure safety valve to carry out the verification method of the ultra-high pressure safety valve, the method steps are as follows:

[0060] 1. Clean and decontaminate the inlet and outlet of the ultra-high pressure safety valve 1 to be verified with acetone before connecting;

[0061] 2. Macroscopically inspect the ultra-high pressure safety valve 1. All parts must be in good condition without cracks, inner cavity corrosion and mechanical damage;

[0062] 3. Inject pure water 6 into the valve cavity from the outlet flange of ultra-high pressure safety valve 1, and drain the air bubbles inside the valve cavity after standing still for 5-8 minutes;

[0063] 4. Build the safety protection wall 8 to isolate the calibration equipment area from the manual operation area. The operator operates outside the safety protection wall 8 and observes through the observation screen of the video surveillance equipment...

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