A rope saw machine object system

CN110473274BActive Publication Date: 2026-09-18泉州市大鲨鱼机械科技有限公司
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Patent Information

Application Number
CN201910894760.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-09-21
Publication Date
2026-09-18
Estimated Expiration
2039-09-21

AI Technical Summary

Technical Problem

[0003]其中,在加工过程中,需要对加工图形进行预先选定编辑,以驱使绳锯机将工件加工成所需要的各种图形,而目前绳锯机控制系统在进行图形编辑时,都是仅基于绳锯机自身系统内保存的已有图形进行参数调整编辑或者重新进行新图形的编辑,绳锯机自身储备已有图形选择范围小,而新图形编辑过程中存在有程序语言复杂,操作繁琐等问题,这使得图形编辑对使用者基础知识要求程度高,往往需要专业背景的工人先背诵专业代码,熟练掌握编程能力,这导致新手入门困难,限制了绳锯机的更广泛使用;而且新图形编辑完成后还需要不停的进行模拟测试,以避免新图形编辑误差,避免加工失误,这样专业复杂的编辑工作大大增加了绳锯机的使用难度,增加了劳动强度,实用性低;因此,如何扩大绳锯机的加工图形选择范围,降低加工图形编辑难度,提高加工图形编辑效率是目前绳锯机需要解决的主要问题

Benefits of technology

[0011] By adopting the aforementioned technical solution, the beneficial effects of the present invention are as follows: The wire saw machine IoT system designed as described above has the following advantages over the prior art: The wire saw machine IoT system realizes the sharing and trading of processing graphic information among multiple wire saw machines through a cloud-based image library platform, thereby expanding the range of selectable processing graphics for each individual wire saw machine; moreover, the processing graphic information shared by each wire saw machine contains processing program editing information, which can be mutually adapted. Therefore, processing graphic matching and application can be achieved through operations such as saving, uploading, downloading, and modifying parameters of the processing graphic information, making the operation simple and easy to learn; moreover, it can avoid the repetitive editing work of each wire saw machine for the same processing graphic, improve the efficiency of processing graphic editing, and has high practicality.

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Abstract

The present application relates to the technical fields of rope saw machine, and provides a rope saw machine material connection system, which realizes the processing pattern information sharing transaction between multiple rope saw machines through a cloud library platform, so as to expand the range of the processing patterns that can be selected by each single rope saw machine; moreover, the processing pattern information shared by each rope saw machine has editing program information and can be mutually adapted, so that the processing pattern matching application can be realized through the operations such as saving, uploading, downloading and parameter application modification of the processing pattern information, and the operation is simple and easy to use; moreover, the repeated editing work of each rope saw machine for the same processing pattern can be avoided, the processing pattern editing efficiency is improved, and the practicality is high.
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Description

Technical Field

[0001] This invention relates to the field of wire saw technology, and in particular to an IoT system for wire saws. Background Technology

[0002] Currently, wire saws are typically controlled by a wire saw control system. This control system includes a controller with an interactive interface, a PLC control center, a beaded rope drive system, a travel control system, a head tilting system, a hydraulic system, a head traverse system, a guide wheel telescopic system, and a beaded rope tension detection and control system. The interactive interface sends various control commands to the PLC control center via RS485 communication. After analysis and processing, the PLC control center controls the travel control system (controlling the lifting and lowering of the left and right guide wheel boxes, and the forward and backward movement and rotation of the wire saw trolley), the beaded rope drive system, the head tilting system (controlling the rotation of the left and right guide wheels), and the hydraulic system. The hydraulic system controls the head traverse system and the guide wheel telescopic system (controlling the left and right movement of the left and right guide wheels), and the tension detection and control system detects and adjusts the tension of the diamond beaded rope. The interactive interface exchanges data with the PLC control center for control operation and displaying data, status, and various fault alarm signals.

[0003] In the processing of wire saws, the processing graphics need to be pre-selected and edited to drive the wire saw to process the workpiece into various required shapes. However, currently, the wire saw control system only adjusts parameters or creates new graphics based on existing graphics stored within the system. The wire saw's own stored graphics selection range is limited, and the process of creating new graphics involves complex programming languages ​​and cumbersome operations. This makes graphic editing highly demanding on the user's basic knowledge, often requiring workers with professional backgrounds to memorize professional codes and master programming skills. This makes it difficult for beginners to learn and limits the wider use of wire saws. Moreover, after the new graphics are edited, continuous simulation testing is required to avoid errors and processing mistakes. This complex editing work greatly increases the difficulty of using wire saws, increases labor intensity, and reduces practicality. Therefore, how to expand the selection range of processing graphics for wire saws, reduce the difficulty of processing graphics editing, and improve the efficiency of processing graphics editing are the main problems that wire saws need to solve. Summary of the Invention

[0004] Therefore, to address the aforementioned problems, this invention proposes a wire saw machine IoT system. This system enables the sharing and trading of processing graphic information among multiple wire saw machines via a cloud-based image library platform, thereby expanding the range of selectable processing graphics for each individual wire saw machine. Furthermore, the shared processing graphic information from each wire saw machine includes processing program editing information, allowing for mutual compatibility. Therefore, processing graphic matching and application can be achieved simply by saving, uploading, downloading, and modifying parameters of the processing graphic information, making the operation simple and easy to learn. Moreover, it avoids repetitive editing work for the same processing graphics on different wire saw machines, improving the efficiency of processing graphic editing and demonstrating high practicality.

[0005] To address the aforementioned technical problems, the present invention provides the following solution: a wire saw machine IoT system, comprising a wire saw machine, wherein the wire saw machine is equipped with a wire saw machine control system, the wire saw machine control system includes a controller with an interactive interface and a PLC control center, the controller with the interactive interface being connected to the PLC control center to achieve data interaction; it also includes a cloud-based image library platform, the cloud-based image library platform having an image storage space for image saving, the image storage space being divided into a hidden image library, a public image library, and a transaction image library; the wire saw machine is also equipped with a wireless communication device, the controller with the interactive interface is equipped with an image library APP, the PLC control center is connected to the wireless communication device, and the image library APP is connected to the cloud-based image library platform through the PLC control center and the wireless communication device to achieve data interaction; The wire saw is comprised of multiple units, each connected to the cloud-based image library platform for data interaction. Each wire saw is allocated its own image storage space. Through the image library app, the images to be saved to the image storage space by the wire saw can be set to hide, make public, or be traded. Images with set attributes will be saved to the corresponding attribute image library. If hidden, the saved image is only visible to the user; if public, the saved image is unconditionally shared; if traded, the saved image requires payment to become visible to the other party. The graphics stored in the graphics storage space include processing program editing content. The wire saw can download graphics from the cloud-based graphics library platform via the graphics library APP and modify the parameters of the downloaded graphics for processing applications. New graphics edited by the wire saw can be published and uploaded to the cloud-based graphics library platform via the graphics library APP.

[0006] Furthermore, the image library app, in addition to several standard wire saw machine program drawings (elliptical plates, large slabs, multi-panel designs), also introduces program drawings from other fields, such as rotating bodies, two-dimensional animal images, daily necessities, abstract images, and non-mainstream images, thus broadening the range of graphics that wire saw machines can process. By increasing the image library content, the application scenarios of wire saw machines have been expanded, leading to their widespread adoption in stone carving factories and craft factories, improving efficiency in related industries, and enriching product offerings.

[0007] Furthermore, it also includes a mobile terminal with the gallery app installed on it. The mobile terminal can interact with the cloud-based gallery platform via the gallery app. Adding a mobile terminal device allows users to upload, manage, trade, and download images anytime, anywhere via the gallery app, improving management convenience and enhancing practicality.

[0008] Furthermore, the mobile terminal is a mobile phone.

[0009] Furthermore, the wireless communication module is a 4G communication module.

[0010] Furthermore, the cloud-based image library platform also includes a cloud service center. The image library app can connect to this cloud service center, which enables remote control, diagnosis, and assisted programming of the wire saw machine's graphics. The cloud service center can remotely provide graphic editing assistance to each wire saw machine, reducing the difficulty of graphic editing and facilitating the widespread application of wire saw machines while lowering the barrier to entry for those working in the industry.

[0011] By adopting the aforementioned technical solution, the beneficial effects of the present invention are as follows: The wire saw machine IoT system designed as described above has the following advantages over the prior art: The wire saw machine IoT system realizes the sharing and trading of processing graphic information among multiple wire saw machines through a cloud-based image library platform, thereby expanding the range of selectable processing graphics for each individual wire saw machine; moreover, the processing graphic information shared by each wire saw machine contains processing program editing information, which can be mutually adapted. Therefore, processing graphic matching and application can be achieved through operations such as saving, uploading, downloading, and modifying parameters of the processing graphic information, making the operation simple and easy to learn; moreover, it can avoid the repetitive editing work of each wire saw machine for the same processing graphic, improve the efficiency of processing graphic editing, and has high practicality. Attached Figure Description

[0012] Fig. 1 This is a principle block diagram of an embodiment of the present invention.

[0013] Fig. 2 This is a schematic diagram of the interface of the gallery app on a mobile phone according to an embodiment of the present invention. Detailed Implementation

[0014] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments.

[0015] refer to Figs. 1-2This invention discloses an IoT system for a wire saw machine, comprising a wire saw machine and a wire saw machine control system. The wire saw machine control system includes a controller with an interactive interface and a PLC control center. The controller with the interactive interface is connected to the PLC control center to achieve data interaction. The wire saw machine is also equipped with a wireless communication device, the wireless communication module being a 4G communication module. A gallery APP is installed on the controller with the interactive interface, and the PLC control center is connected to the wireless communication device.

[0016] It also includes a cloud-based image library platform, which has an image storage space for saving images and a cloud service center. The image storage space can be divided into a hidden image library, a public image library, and a transaction image library. The image library APP connects to the cloud-based image library platform through a PLC control center and a wireless communication device to achieve data interaction. The wire saw machine can connect to the cloud service center through the image library APP. The cloud service center can remotely control, diagnose, and assist in programming the images of the wire saw machine.

[0017] The wire saw is comprised of multiple units, each connected to the cloud-based image library platform for data interaction. Each wire saw is allocated its own image storage space. Through the image library app, the images to be saved to the image storage space by the wire saw can be set to hide, make public, or be traded. Images with set attributes will be saved to the corresponding attribute image library. If hidden, the saved image is only visible to the user; if public, the saved image is unconditionally shared; if traded, the saved image requires payment to become visible to the other party. The graphics stored in the graphics storage space include processing program editing content. The wire saw can download graphics from the cloud-based graphics library platform via the graphics library APP and modify the parameters of the downloaded graphics for processing applications. New graphics edited by the wire saw can be published and uploaded to the cloud-based graphics library platform via the graphics library APP.

[0018] In addition to several standard wire saw machine program drawings (elliptical boards, large slabs, multi-panel designs), the aforementioned image library app also includes program drawings from other fields, such as rotating bodies, two-dimensional animal images, daily necessities, abstract images, and non-mainstream images, broadening the range of graphics that wire saw machines can process. By increasing the content of the image library, the application scenarios of wire saw machines have been expanded, leading to their widespread adoption in stone carving factories and craft factories, improving efficiency in related industries, and enriching product offerings.

[0019] Furthermore, it may also include a mobile terminal, which is a mobile phone, on which the gallery app is installed, and the mobile terminal can interact with the cloud gallery platform through the gallery app.

[0020] In summary, the designed IoT system for wire saw machines enables the sharing and trading of processing graphic information among multiple wire saw machines, expands the range of graphic selection for wire saw machines, simplifies the editing difficulty of processing graphics for wire saw machines, improves the processing efficiency of wire saw machines, and is highly practical.

[0021] The above description is merely an embodiment of the invention's technical content. Any modifications or variations made by those skilled in the art using this invention are within the scope of the invention's claims, and are not limited to those disclosed in the embodiments.

Claims

1. A wire saw machine IoT system, comprising a wire saw machine, wherein the wire saw machine is equipped with a wire saw machine control system, the wire saw machine control system comprising a controller with an interactive interface and a PLC control center, the controller with the interactive interface being connected to the PLC control center to realize data interaction, characterized in that: It also includes a cloud-based image library platform, which has image storage space for saving images, divided into a hidden image library, a public image library, and a transaction image library; the wire saw is also equipped with a wireless communication device, and an image library APP is installed on the controller with an interactive interface. The PLC control center is connected to the wireless communication device, and the image library APP connects to the cloud-based image library platform through the PLC control center and the wireless communication device to achieve data interaction; there are multiple wire saws, each connected to the cloud-based image library platform for data interaction, and the cloud-based image library platform allocates an image storage space to each wire saw; the image library APP is used to access the images... The wire saw machine saves images to the image storage space with attributes set for hiding, public, and trading. Images with these attributes are saved to the hidden image library, public image library, and trading image library, respectively. Hidden images are only visible to the user; public images are unconditionally shared; and trading images require payment for visibility. The images stored in the image storage space include processing program editing content. The wire saw machine downloads images from the cloud image library platform via an image library app and modifies the parameters for processing applications. New images edited by the wire saw machine are published and uploaded to the cloud image library platform via the image library app.

2. The IoT system for wire saw machines according to claim 1, characterized in that: It also includes a mobile terminal, on which the gallery app is installed, and the mobile terminal interacts with the cloud gallery platform through the gallery app.

3. The IoT system for wire saw machines according to claim 2, characterized in that: The mobile terminal is a mobile phone.

4. The IoT system for wire saw machines according to claim 1, characterized in that: The wireless communication device is a 4G communication module.

5. The IoT system for wire saw machines according to claim 1, characterized in that: The cloud-based image library platform also has a cloud service center. The image library APP can connect to the cloud service center, which can remotely control, diagnose, and assist in programming the graphics of the wire saw machine.

Citation Information

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