A five-axis wire bending machine

Through the five-axis collaborative control line bending machine, the shortcomings of traditional line bending machines in straightening and three-dimensional processing are solved, high-precision straightening of metal wires and flexible three-dimensional bending are achieved, and the quality and production efficiency of line bending products are improved.

CN110814213BActive Publication Date: 2025-04-01SUZHOU NUOBAISI AUTOMATION TECH CO LTD
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN201911229280.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-04
Publication Date
2025-04-01
Estimated Expiration
2039-12-04

AI Technical Summary

Technical Problem

The existing three-axis or four-axis control line bending machines have shortcomings in the alignment and three-dimensional machining of metal wires, and cannot achieve efficient three-dimensional angle bending and good alignment of metal strips.

Method used

A five-axis line bending machine is adopted, including an annular straightening mechanism, an X-Z straightening mechanism, a line feeding box, a bending head assembly and a cutting assembly, and high-precision straightening and three-dimensional bending of metal wires are achieved through multi-axis collaborative control.

Benefits of technology

It improves the straightening effect and three-dimensional machining flexibility of metal wires, and improves the quality and production efficiency of curved wire products.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN110814213B_ABST
    Figure CN110814213B_ABST
Patent Text Reader

Abstract

In order to solve the defects of poor straightening effect or inability to achieve three-dimensional processing of existing three-axis or four-axis controlled wire bending machines, the present invention proposes a five-axis wire bending machine, which includes: an annular straightening mechanism 1, an X-Z straightening mechanism 2, a wire feeding box 3, a bending head assembly 4, a cutting assembly 5, a frame assembly 6 and a hollow connecting mechanism 8, characterized in that: the bending head assembly 4 includes an inner mold core 41, an outer mold core 42, a third motor 43, a reduction box 431 and a 90° diverter 432, the main body of the third motor 43 is connected to the connecting fixture 534, the motor shaft of the third motor 43 is connected to the input end of the reduction box 431, the output end of the reduction box 431 is connected to the input end of the 90° diverter 432, and the output end of the 90° diverter 432 is connected to the outer mold core 42 through a connecting rod.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention belongs to the technical field of wire bending machines, and more specifically, relates to a five-axis wire bending machine. Background Art

[0002] Metal wire bending products are important components of car seat frames, backrest frames, etc. The metal strips have small diameters, complex shapes, and are easy to deform. For a long time, in order to improve the production efficiency of steel wire products and reduce labor costs, various companies have been actively studying how to improve the automation level of wire bending production.

[0003] The existing wire bending machine includes a straightening mechanism, a wire feeding mechanism, a bending mechanism and a shearing mechanism. The wire is adjusted into a straight shape by the straightening mechanism, sent to the bending mechanism by the wire feeding mechanism for forming, and then sheared by reversing the wire. Usually, the bending mechanism consists of an inner mold core and an outer mold core. The metal wire enters the middle of the inner mold core and the outer mold core, and then the inner mold core and the outer mold core rotate to produce relative motion, so that the metal wire can be bent.

[0004] However, traditional wire bending machines only have three-axis control or four-axis control. When a three-axis controlled wire bending machine is used, the purpose of three-dimensional angle bending of the metal wire cannot be achieved and the straightening effect of the metal strip is poor, which is not conducive to the processing and production of the metal wire; when four-axis control is used, in order to ensure the straightening effect of the metal wire, the three-dimensional processing effect of the metal wire must be sacrificed. In order to ensure the three-dimensional processing effect of the metal wire, the straightening effect of the metal wire must be sacrificed, which seriously affects the quality of the bent wire products. Summary of the invention

[0005] In view of this, in order to solve the defects of the existing three-axis or four-axis controlled wire bending machine, such as poor straightening effect or inability to realize three-dimensional processing, the present invention proposes a five-axis wire bending machine, which includes an annular straightening mechanism 1, an XZ straightening mechanism 2, a wire feeding box 3, a bending head assembly 4, a cutting assembly 5, a frame body 6 and a hollow connecting mechanism 8. A single metal wire 7 is transferred from a material tray to the annular straightening mechanism 1 for pre-straightening. After the pre-straightening, the single metal wire 7 enters the XZ straightening mechanism 2 for secondary straightening. After the secondary straightening, it is determined that the concentricity of the metal wire meets the requirements. Then the single metal wire is output from the Z-axis straightening mechanism 22 of the XZ straightening mechanism 2, and then enters the wire feeding box 3. The height of the upper surface of the lower row of fixed rollers 36 in the wire feeding box 3 is consistent with the height of the upper surface of the lower row of rollers of the Z-axis straightening mechanism 22. This ensures that the concentricity of the metal wire can be maintained after the metal wire is output from the Z-axis straightening mechanism 22 of the XZ straightening mechanism 2 to the wire feeding box 3. The metal wire coming out of the wire feeding box 3 enters the cutting assembly 5 and moves to a position beyond the blade edge 511 of the cutter 51 under the action of the first motor 31 of the wire feeding box 3. The motor shaft of the third motor 43 moves to a certain position, thereby driving the inner mold core 41 or the outer mold core 42 to move to a specified angle and then stop, and then the fifth motor 53 drives the bending head assembly 4 to move upward to a specified position as a whole, so that the metal wire can be clamped in the gap between the first inner mold core 411 and the second inner mold core 412 of the inner mold core 41, and then the fifth motor 53 drives the bending head assembly 4 to rotate, so that the inner mold core 41 moves relative to the outer mold core 42, so that the metal wire is bent. In order to achieve a three-dimensional bending effect, the above operation During the operation, the movement of the second motor 32 can be increased, and the motor shaft of the second motor 32 can be connected to the entire bending head assembly 4 through a power connection mechanism, so as to control the rotational movement of the entire bending head assembly 4, so that the metal wire can be rotated at any angle in three-dimensional space, making the entire bending process of the metal wire more flexible; finally, when the bending of the metal wire is completed, the fifth motor 53 controls the entire bending head assembly 4 to descend, and then the fourth motor 52 controls the blade of the cutter 51 to rotate downward, so as to achieve the cutting of the bent metal wire. It can be seen that the five-axis wire bending machine of the present invention has better bending quality and is more flexible to process, which is conducive to the processing needs of different application occasions.

[0006] A five-axis wire bending machine, comprising: an annular straightening mechanism 1, an XZ straightening mechanism 2, a wire feeding box 3, a bending machine head assembly 4, a cutting assembly 5, a frame assembly 6 and a hollow connecting mechanism 8, the frame assembly 6 comprises a frame body, a first vertical fixing plate 61 and a second vertical fixing plate 62, wherein the first vertical fixing plate 61 and the second vertical fixing plate 62 are parallel, and the first vertical fixing plate 61 and the second vertical fixing plate 62 are respectively located above the frame body, and the frame body is used to place an electrical control cabinet, the hollow connecting mechanism 8 comprises a first hollow connecting mechanism 81, a second hollow connecting mechanism 82 and a third hollow connecting mechanism 83, the center of the first vertical fixing plate 61 is provided with an opening, and the first hollow connecting mechanism 81 passes through the center of the first vertical fixing plate 61 The second hollow connecting mechanism 82 passes through the central opening on the right side of the wire feeding box 3, the second vertical fixing plate 62 is fixedly connected to the left side of the wire feeding box 3, and openings are set in the center of the second vertical fixing plate 62 and the wire feeding box 3, the second vertical fixing plate 62 corresponds to the position of the central opening of the wire feeding box 3, the third hollow connecting mechanism 83 passes through the opening in the center of the second vertical fixing plate 62 and the opening in the center of the wire feeding box 3, the outlet of the annular straightening mechanism 1 is connected to the inlet of the XZ straightening mechanism 2 through the first hollow connecting mechanism 81, the XZ straightening mechanism 2 includes two groups of straightening mechanisms, namely the X-axis straightening mechanism and the Z-axis straightening mechanism, the X-axis straightening mechanism is located on the side close to the first hollow connecting mechanism 81, and the Z-axis straightening mechanism is located away from the first hollow connecting mechanism. The central connecting mechanism 81 is close to the side of the second hollow connecting mechanism 82, the wire outlet of the second hollow connecting mechanism 82 is connected to the wire inlet of the wire feeding box 3 through the second hollow connecting mechanism 82, and the wire feeding box 3 includes a first motor 31, a second motor 32, a driving gear 33, a driven gear 34, a fixed disk 35, a lower row of fixed rollers 36, an upper row of adjustable rollers 37 and an adjusting screw 38, wherein the motor shaft of the first motor 31 is located inside the wire feeding box 3, and the motor shaft of the first motor 31 is meshed with the lower row of fixed rollers 36 through gears, so that the motor shaft of the first motor 31 can drive the lower row of fixed rollers 36 to rotate, and a distance for a metal wire to pass through is reserved between the lower row of fixed rollers 36 and the upper row of adjustable rollers 37, and the upper row of adjustable rollers 37 is The upper part of the adjusting screw 38 passes through the top of the wire feeding box 3. The main body of the second motor 32 is fixed on the right side of the second vertical fixing plate 62. The motor shaft of the second motor 32 passes through the through hole on the second vertical fixing plate 62. The driving gear 33 and the driven gear 34 are fixed on the left side of the second vertical fixing plate 62. The second motor shaft of the second motor 32 drives the driving gear 33 to rotate. The driving gear 33 is meshed with the driven gear 34. A fixed disk 35 is fixed on the left side of the driven gear 34. The fixed disk 35 is fixedly connected to the bending machine head assembly 4 through a connecting fixture 534. The cutting assembly 5 includes a cutter 51, a fourth motor 52 and a fifth motor 53. The main body of the fourth motor 52 is fixed on the left side of the fixed disk 35.The fourth motor shaft of the fourth motor 52 is connected to the eccentric shaft 521, and can drive the eccentric shaft 521 to rotate. A rectangular connecting frame 523 is provided on the outer side of the eccentric shaft 521. The rectangular connecting frame 523 is connected to the main body of the fourth motor 52 through the fixed shaft 522. The eccentric shaft 521 can only rotate a fixed angle in the rectangular connecting frame 523 under the control of the fourth motor 52. When the eccentric shaft 521 rotates to a stuck position under the driving action of the fourth motor 52, the blade 511 of the cutter 51 moves downward, and a single metal wire 7 can be cut. It is characterized in that: the main body of the fifth motor 53 is fixed to the inside of the connecting fixing member 534 by screws, and the fifth motor 53 The fifth motor shaft 531 can drive the gear 532 to rotate, the gear 532 is meshed with the rack 533, the gear 532 and the rack 533 are fixed on the left side of the fixed plate 35, and the bending head assembly 4 is fixed on the connecting fixture 534; the bending head assembly 4 includes an inner mold core 41, an outer mold core 42, a third motor 43, a reduction box 431 and a 90° diverter 432, the main body of the third motor 43 is connected to the connecting fixture 534, the motor shaft of the third motor 43 is connected to the input end of the reduction box 431, the output end of the reduction box 431 is connected to the input end of the 90° diverter 432, and the output end of the 90° diverter 432 is connected to the outer mold core 42 through a connecting rod.

[0007] Furthermore, a reinforcing plate 353 is provided on the left side of the fixing plate 35 , and the main body of the fourth motor 52 of the cutting assembly 5 is locked on the reinforcing plate 353 by screws.

[0008] Furthermore, a first vertical guide rail 351 and a second vertical guide rail 352 are provided on the left side of the fixed plate 35, and the connecting fixing piece 534 is locked on the reinforcing plate 353 by screws, and the first vertical guide rail 351 and the second vertical guide rail 352 are locked on both sides of the fixed plate 35 by screws, and the first slide 3511 and the second slide 3521 are fixedly connected to the bending head assembly 4, wherein the first slide 3511 can slide up and down on the first vertical guide rail 351, and the second slide 3521 can slide up and down on the second vertical guide rail 352, and the triangular fixing method can be used to make the up and down movement of the bending head assembly 4 smoother and more stable.

[0009] Furthermore, the distance between the long sides of the rectangular connecting frame 523 is 1.2 to 1.9 times the diameter of the eccentric shaft 521, and the distance between the short sides of the rectangular connecting frame 523 is 1.1 to 1.2 times the diameter of the eccentric shaft 521. By adjusting the ratio of the length of the long side and the short side of the rectangular connecting frame 523 to the diameter of the eccentric shaft 521, the rotation angle of the cutter 51 can be adjusted.

[0010] Furthermore, the annular straightening mechanism 1 includes a plurality of pairs of pressing rollers 11 , each pair of pressing rollers 11 includes a first pressing roller 111 and a second pressing roller 112 , and a single metal wire 7 passes between the first pressing roller 111 and the second pressing roller 112 .

[0011] Furthermore, the distance between the first pressing roller 111 and the second pressing roller 112 is equal to the width of a single metal wire 7 .

[0012] Furthermore, a spring is provided between the adjusting screw 38 and the upper row of adjustable rollers 37 , so that the width of a single metal wire 7 can be just fixed between the upper row of adjusting rollers 37 and the lower row of fixed rollers 36 .

[0013] Furthermore, the X-axis straightening mechanism 21 includes a group of rollers, and the group of rollers are respectively fixed on the XY plane.

[0014] Furthermore, the Z-axis straightening mechanism 22 includes a group of rollers, and the group of rollers are respectively fixed on the XZ plane.

[0015] Furthermore, the single metal wire 7 passes through multiple pairs of pressing rollers 11 of the annular straightening mechanism 1, a group of rollers of the X-axis straightening mechanism 21, a group of rollers of the Z-axis straightening mechanism 22, the gap between the lower row of fixed rollers 36 and the upper row of adjustable rollers 37 of the wire feeding box 3, and the blade edge 511 of the cutting assembly 5 in sequence.

[0016] Furthermore, the first motor 31 , the second motor 32 , the third motor 43 , the fourth motor 52 and the fifth motor 53 are all servo motors, which provide precise control and stable control effects.

[0017] It can be seen that the five-axis wire bending machine proposed by the present invention has good straightening effect and can meet the three-dimensional bending effect, and the operation of the entire machine is relatively stable, which is suitable for processing needs in a variety of different application scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the five-axis wire bending machine of the present invention.

[0019] Figure 2 It is a structural schematic diagram of the five-axis wire bending machine of the present invention.

[0020] Figure 3 It is a structural schematic diagram of the five-axis wire bending machine of the present invention.

[0021] Figure 4 It is a schematic diagram of the structure of the bending machine head assembly and the cutting assembly.

[0022] Figure 5 It is a schematic diagram of the structure of the bending machine head assembly and the cutting assembly.

[0023] Figure 6 It is a schematic diagram of the structure of the bending machine head assembly and the cutting assembly.

[0024] Main component symbols

[0025]

[0026]

[0027] The following specific implementation manner will further illustrate the present invention in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION

[0028] Specific implementation case 1:

[0029] like Figures 1 to 3 As shown, it is a structural schematic diagram of the five-axis wire bending machine of the present invention; Figures 4 to 6The figure shows a schematic diagram of the structure of the bending head assembly and the cutting assembly. A five-axis wire bending machine, comprising: an annular straightening mechanism 1, an XZ straightening mechanism 2, a wire feeding box 3, a bending head assembly 4, a cutting assembly 5, a frame assembly 6 and a hollow connecting mechanism 8, the frame assembly 6 comprises a frame body, a first vertical fixing plate 61 and a second vertical fixing plate 62, wherein the first vertical fixing plate 61 and the second vertical fixing plate 62 are parallel, and the first vertical fixing plate 61 and the second vertical fixing plate 62 are respectively located above the frame body, and the frame body is used to place an electrical control cabinet, the hollow connecting mechanism 8 comprises a first hollow connecting mechanism 81, a second hollow connecting mechanism 82 and a third hollow connecting mechanism 83, the center of the first vertical fixing plate 61 is provided with an opening, and the first hollow connecting mechanism 81 passes through the first vertical fixing plate 61. The opening in the center of the plate 61, the second hollow connecting mechanism 82 passes through the central opening on the right side of the wire feeding box 3, the second vertical fixed plate 62 is fixedly connected to the left side of the wire feeding box 3, and openings are set in the center of the second vertical fixed plate 62 and the wire feeding box 3, the second vertical fixed plate 62 corresponds to the position of the central opening of the wire feeding box 3, the third hollow connecting mechanism 83 passes through the opening in the center of the second vertical fixed plate 62 and the opening in the center of the wire feeding box 3, the outlet of the annular straightening mechanism 1 is connected to the inlet of the XZ straightening mechanism 2 through the first hollow connecting mechanism 81, the XZ straightening mechanism 2 includes two groups of straightening mechanisms, namely the X-axis straightening mechanism and the Z-axis straightening mechanism, the X-axis straightening mechanism is located on the side close to the first hollow connecting mechanism 81, and the Z-axis The straightening mechanism is located on a side away from the first hollow connecting mechanism 81 and close to the second hollow connecting mechanism 82. The wire outlet of the second hollow connecting mechanism 82 is connected to the wire inlet of the wire feeding box 3 through the second hollow connecting mechanism 82. The wire feeding box 3 includes a first motor 31, a second motor 32, a driving gear 33, a driven gear 34, a fixed disk 35, a lower row of fixed rollers 36, an upper row of adjustable rollers 37 and an adjusting screw 38, wherein the motor shaft of the first motor 31 is located inside the wire feeding box 3, and the motor shaft of the first motor 31 is meshed with the lower row of fixed rollers 36 through gears, so that the motor shaft of the first motor 31 can drive the lower row of fixed rollers 36 to rotate, and a metal wire is retained between the lower row of fixed rollers 36 and the upper row of adjustable rollers 37 to The distance passed, the upper part of the upper row of adjustable rollers 37 is connected with an adjusting screw 38, the upper part of the adjusting screw 38 passes through the top of the wire feeding box 3, the second motor 32 body is fixed on the right side of the second vertical fixing plate 62, the motor shaft of the second motor 32 passes through the through hole on the second vertical fixing plate 62, the driving gear 33 and the driven gear 34 are fixed on the left side of the second vertical fixing plate 62, the second motor shaft of the second motor 32 drives the driving gear 33 to rotate, the driving gear 33 is meshed with the driven gear 34, and a fixed disk 35 is fixed on the left side of the driven gear 34, the fixed disk 35 is fixedly connected to the bending machine head assembly 4 through the connecting fixing piece 534, the cutting assembly 5 includes a cutter 51, a fourth motor 52 and a fifth motor 53,The main body of the fourth motor 52 is fixed to the left side of the fixed disk 35. The fourth motor shaft of the fourth motor 52 is connected to the eccentric shaft 521, which can drive the eccentric shaft 521 to rotate. A rectangular connecting frame 523 is provided on the outer side of the eccentric shaft 521. The rectangular connecting frame 523 is connected to the main body of the fourth motor 52 through the fixed shaft 522. The eccentric shaft 521 can only rotate a fixed angle in the rectangular connecting frame 523 under the control of the fourth motor 52. When the eccentric shaft 521 rotates to the stuck position under the driving action of the fourth motor 52, the blade 511 of the cutter 51 moves downward, and a single metal wire 7 can be cut; it is characterized in that: the main body of the fifth motor 53 is fixed to the connecting fixing member 53 by screws 4, the fifth motor shaft 531 of the fifth motor 53 can drive the gear 532 to rotate, the gear 532 is meshed with the rack 533, the gear 532 and the rack 533 are fixed on the left side of the fixed plate 35, and the bending head assembly 4 is fixed on the connecting fixture 534; the bending head assembly 4 includes an inner mold core 41, an outer mold core 42, a third motor 43, a reduction box 431 and a 90° diverter 432, the main body of the third motor 43 is connected to the connecting fixture 534, the motor shaft of the third motor 43 is connected to the input end of the reduction box 431, the output end of the reduction box 431 is connected to the input end of the 90° diverter 432, and the output end of the 90° diverter 432 is connected to the outer mold core 42 through a connecting rod.

[0030] Furthermore, a reinforcing plate 353 is provided on the left side of the fixing plate 35 , and the main body of the fourth motor 52 of the cutting assembly 5 is locked on the reinforcing plate 353 by screws.

[0031] A first vertical guide rail 351 and a second vertical guide rail 352 are provided on the left side of the fixed plate 35, and the connecting fixing piece 534 is locked on the reinforcing plate 353 by screws. The first vertical guide rail 351 and the second vertical guide rail 352 are locked on both sides of the fixed plate 35 by screws. The first slide 3511 and the second slide 3521 are fixedly connected to the bending head assembly 4, wherein the first slide 3511 can slide up and down on the first vertical guide rail 351, and the second slide 3521 can slide up and down on the second vertical guide rail 352. The triangular fixing method can be used to make the up and down movement of the bending head assembly 4 smoother and more stable.

[0032] The distance between the long sides of the rectangular connection frame 523 is 1.3 times the diameter of the eccentric shaft 521 , and the distance between the short sides of the rectangular connection frame 523 is 1.1 times the diameter of the eccentric shaft 521 .

[0033] The annular straightening mechanism 1 includes a plurality of pairs of pressing rollers 11 , each pair of pressing rollers 11 includes a first pressing roller 111 and a second pressing roller 112 , and a single metal wire 7 passes between the first pressing roller 111 and the second pressing roller 112 .

[0034] The distance between the first pressing roller 111 and the second pressing roller 112 is equal to the width of a single metal wire 7 .

[0035] A spring is provided between the adjusting screw 38 and the upper row of adjustable rollers 37 , so that the width of a single metal wire 7 can be just fixed between the upper row of adjusting rollers 37 and the lower row of fixed rollers 36 .

[0036] The X-axis alignment mechanism 21 includes a group of rollers, and the group of rollers are respectively fixed on the XY plane.

[0037] The Z-axis straightening mechanism 22 includes a group of rollers, and the group of rollers are respectively fixed on the XZ plane.

[0038] A single metal wire 7 passes through multiple pairs of pressing rollers 11 of the annular straightening mechanism 1, a group of rollers of the X-axis straightening mechanism 21, a group of rollers of the Z-axis straightening mechanism 22, the gap between the lower row of fixed rollers 36 and the upper row of adjustable rollers 37 of the wire feeding box 3, and the blade edge 511 of the cutting assembly 5 in sequence.

[0039] The first motor 31 , the second motor 32 , the third motor 43 , the fourth motor 52 and the fifth motor 53 are all servo motors, which provide precise control and stable control effects.

[0040] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A five-axis wire bending machine, comprising: An annular straightening mechanism (1), an XZ straightening mechanism (2), a wire feeding box (3), a bending machine head assembly (4), a cutting assembly (5), a frame assembly (6) and a hollow connecting mechanism (8), wherein the frame assembly (6) comprises a frame body, a first vertical fixing plate (61) and a second vertical fixing plate (62), wherein the first vertical fixing plate (61) and the second vertical fixing plate (62) are parallel, and the first vertical fixing plate (61) and the second vertical fixing plate (62) are respectively located above the frame body, and the frame body is used to place an electrical control cabinet, and the hollow connecting mechanism (8) comprises a first hollow connecting mechanism (81), a second hollow connecting mechanism (82) and a third hollow connecting mechanism (83), and the center of the first vertical fixing plate (61) An opening is provided, a first hollow connecting mechanism (81) passes through the opening at the center of the first vertical fixing plate (61), a second hollow connecting mechanism (82) passes through the center opening on the right side of the wire feeding box (3), the second vertical fixing plate (62) is fixedly connected to the left side of the wire feeding box (3), and openings are provided at the center of the second vertical fixing plate (62) and the wire feeding box (3), the positions of the second vertical fixing plate (62) and the center opening of the wire feeding box (3) correspond, a third hollow connecting mechanism (83) passes through the opening at the center of the second vertical fixing plate (62) and the opening at the center of the wire feeding box (3), the wire outlet of the annular straightening mechanism (1) is connected to the wire inlet of the XZ straightening mechanism (2) through the first hollow connecting mechanism (81), and the XZ straightening mechanism ( 2) comprises two sets of straightening mechanisms, namely an X-axis straightening mechanism and a Z-axis straightening mechanism, wherein the X-axis straightening mechanism is located on a side close to the first hollow connecting mechanism (81), and the Z-axis straightening mechanism is located on a side away from the first hollow connecting mechanism (81) and close to the second hollow connecting mechanism (82), wherein the wire outlet of the second hollow connecting mechanism (82) is connected to the wire inlet of the wire feeding box (3) through the XZ straightening mechanism (2), and the wire feeding box (3) comprises a first motor (31), a second motor (32), a driving gear (33), a driven gear (34), a fixed disk (35), a lower row of fixed rollers (36), an upper row of adjustable rollers (37) and an adjusting screw (38), wherein the motor shaft of the first motor (31) is located inside the wire feeding box (3), The motor shaft of the first motor (31) is meshed with the lower fixed roller (36) through a gear, so that the motor shaft of the first motor (31) can drive the lower fixed roller (36) to rotate, and a distance is reserved between the lower fixed roller (36) and the upper adjustable roller (37) for a metal wire to pass through. The upper part of the upper adjustable roller (37) is connected with an adjusting screw (38), and the upper part of the adjusting screw (38) passes through the top of the wire feeding box (3). The main body of the second motor (32) is fixed on the right side of the second vertical fixed plate (62), the motor shaft of the second motor (32) passes through the through hole on the second vertical fixed plate (62), and the driving gear (33) and the driven gear (34) are fixed on the left side of the second vertical fixed plate (62).The second motor shaft of the second motor (32) drives the driving gear (33) to rotate, and the driving gear (33) meshes with the driven gear (34). A fixed disk (35) is fixed on the left side of the driven gear (34). The fixed disk (35) is fixedly connected to the bending machine head assembly (4) through a connecting fixture (534). The cutting assembly (5) comprises a cutter (51), a fourth motor (52) and a fifth motor (53). The main body of the fourth motor (52) is fixed on the left side of the fixed disk (35). The fourth motor shaft of the fourth motor (52) is connected to the eccentric shaft (521) and can drive the eccentric shaft (521) to rotate. A rectangular connecting frame (523) is provided on the outer side of the eccentric shaft (521). The rectangular connecting frame (523) is fixedly connected to the bending machine head assembly (4) through a fixing member (534). The fixed shaft (522) is connected to the main body of the fourth motor (52), and the eccentric shaft (521) can only rotate at a fixed angle in the rectangular connection frame (523) under the control of the fourth motor (52). When the eccentric shaft (521) rotates to a stuck position under the driving action of the fourth motor (52), the blade edge (511) of the cutter (51) moves downward, so that a single metal wire (7) can be cut. The invention is characterized in that: the main body of the fifth motor (53) is fixed to the inside of the connecting fixing member (534) by screws, and the fifth motor shaft (531) of the fifth motor (53) can drive the gear (532) to rotate, the gear (532) is meshed with the rack (533), and the gear (532) and the rack (533) are both fixed to the fixed On the left side of the plate (35), the bending machine head assembly (4) is fixed on the connecting and fixing member (534), the bending machine head assembly (4) comprises an inner mold core (41), an outer mold core (42), a third motor (43), a reduction box (431) and a 90° diverter (432), the main body of the third motor (43) is connected to the connecting and fixing member (534), the motor shaft of the third motor (43) is connected to the input end of the reduction box (431), the output end of the reduction box (431) is connected to the input end of the 90° diverter (432), the output end of the 90° diverter (432) is connected to the outer mold core (42) through a connecting rod, the left side of the fixed plate (35) is provided with a first vertical guide rail (351) and a second vertical guide rail (352), the connecting and fixing member The fixed member (534) is screwed to the reinforcing plate (353), the first vertical guide rail (351) and the second vertical guide rail (352) are screwed to the two sides of the fixed plate (35), the bending machine head assembly (4) is fixedly connected with the first slide (3511) and the second slide (3521), wherein the first slide (3511) can slide up and down on the first vertical guide rail (351), and the second slide (3521) can slide up and down on the second vertical guide rail (352), the distance between the long sides of the rectangular connecting frame (523) is 1.2 to 1.9 times the diameter of the eccentric shaft (521), and the distance between the short sides of the rectangular connecting frame (523) is 1.1 to 1.2 times the diameter of the eccentric shaft (521),By adjusting the ratio of the length of the long side and the short side of the rectangular connection frame (523) to the diameter of the eccentric shaft (521), the rotation angle of the cutter (51) can be adjusted.

2. The five-axis wire bending machine according to claim 1, characterized in that: A reinforcing plate (353) is provided on the left side of the fixing plate (35), and the main body of the fourth motor (52) of the cutting assembly (5) is locked on the reinforcing plate (353) by means of screws.

3. The five-axis wire bending machine according to claim 1, characterized in that: The annular straightening mechanism (1) comprises a plurality of pairs of pressing rollers (11), each pair of pressing rollers (11) comprising a first pressing roller (111) and a second pressing roller (112), and a single metal wire (7) passes between the first pressing roller (111) and the second pressing roller (112).

4. The five-axis wire bending machine according to claim 1, characterized in that: The distance between the first pressing roller (111) and the second pressing roller (112) is equal to the width of a single metal wire (7).

5. The five-axis wire bending machine according to claim 1, characterized in that: A spring is arranged between the adjusting screw (38) and the upper row of adjustable rollers (37).

6. The five-axis wire bending machine according to claim 1, characterized in that: The X-axis straightening mechanism (21) comprises a group of rollers, which are respectively fixed on the XY plane.

7. The five-axis wire bending machine according to claim 1, characterized in that: The Z-axis straightening mechanism (22) comprises a group of rollers, which are respectively fixed on the XZ plane.

8. The five-axis wire bending machine according to claim 1, characterized in that: A single metal wire (7) sequentially passes through a plurality of pairs of pressing rollers (11) of a ring-shaped straightening mechanism (1), a group of rollers of an X-axis straightening mechanism (21), a group of rollers of a Z-axis straightening mechanism (22), the gap between a lower row of fixed rollers (36) and an upper row of adjustable rollers (37) of a wire feeding box (3), and a blade edge (511) of a cutting assembly (5).

Citation Information

Patent Citations

  • Automatic steel wire bending machine

    CN102814431A

  • Wire rod forming machine's cutting device and wire rod forming machine

    CN207127160U

  • Eight multi -functional computer line make -up machines

    CN208613614U

  • A new type of wire straightening and feeding mechanism for wire bending machine

    CN209156979U

  • Novel wire bending machine head

    CN211248083U