A fully automatic water cutter device

Abstract

The present invention discloses a fully automatic water-cutting device, comprising a frame, an electric control box, a flower branch clamping mechanism, a lifting mechanism, a translation mechanism, a dewatering mechanism and a water-cutting mechanism are arranged on the frame, the translation mechanism comprises a connecting frame, a screw and a first driving device are arranged on the connecting frame, the screw is threadedly connected with a fixed block fixed on the top of the frame, the lifting mechanism is arranged on the connecting frame, the flower branch clamping mechanism comprises a flower branch clamping mounting plate and a plurality of first air clamps arranged on the flower branch clamping mounting plate, the lifting mechanism can drive the flower branch clamping mounting plate to lift vertically; the dewatering mechanism comprises a first cylinder fixed on the frame, the top rod of the first cylinder is fixedly connected with the dewatering mounting frame, the dewatering mounting frame is fixedly provided with a plurality of second air clamps, the water-cutting mechanism comprises a sliding plate and a third cylinder capable of pushing the sliding plate to slide along the frame, a plurality of air shears are arranged on the sliding plate, and the first driving device is electrically connected with the electric control box. The present invention improves the efficiency of the water-cutting.

Description

Technical Field

[0001] The invention relates to the technical field of plastic processing equipment, in particular to a full-automatic water nozzle cutting device. Background Art

[0002] Traditional flower branch water outlets are generally manually trimmed or forcibly pulled down, which is time-consuming and labor-intensive. In addition, each flower branch water outlet is more or less damaged or uneven due to manual forced pulling, which seriously increases production costs, reduces production quality, and increases the scrap rate. Summary of the invention

[0003] The purpose of the present invention is to provide a fully automatic water nozzle cutting device to solve the problems existing in the above-mentioned prior art and improve the efficiency of water nozzle cutting.

[0004] To achieve the above object, the present invention provides the following solutions:

[0005] The present invention provides a fully automatic water-cutting device, comprising a frame, on which an electric control box, a flower branch clamping mechanism, a lifting mechanism, a translation mechanism, a dewatering mechanism and a water-cutting mechanism are arranged, the translation mechanism comprises a connecting frame slidably arranged on the frame, a horizontal screw and a first driving device capable of driving the screw to rotate are arranged on the connecting frame, the screw is threadedly connected to a fixed block fixedly arranged on the top of the frame, the lifting mechanism is arranged on the connecting frame, the flower branch clamping mechanism comprises a flower branch clamping mounting plate and a plurality of first air clamps arranged on the flower branch clamping mounting plate, and the lifting mechanism can drive the The squid clamping mounting plate is lifted and lowered vertically; the dehydration outlet mechanism is located below the squid clamping mechanism, the dehydration outlet mechanism includes a first cylinder fixedly mounted on the frame, the top rod of the first cylinder is fixedly connected to the dehydration outlet mounting frame, a plurality of second air clamps are fixedly mounted on the dehydration outlet mounting frame, and a hopper located below the dehydration outlet mechanism is also provided on the frame; the water cutting outlet mechanism includes a sliding plate slidably matched with the frame and a third cylinder capable of pushing the sliding plate to slide along the frame, a plurality of air shears facing the first air clamps are provided on the sliding plate, and the first driving device is electrically connected to the electric control box.

[0006] Preferably, a fixed plate is fixedly provided at one end of the connecting frame, fixed pulleys are respectively provided above and below the fixed plate, a transmission belt is provided on the fixed pulley, and a second driving device capable of driving the transmission belt to move is also provided on the connecting frame, and the second driving device, the transmission belt and the fixed pulley constitute the lifting mechanism.

[0007] Preferably, the first driving device is a translation servo motor, the second driving device is a lifting servo motor, and the second driving device is electrically connected to the electric control box.

[0008] Preferably, it also includes a water outlet pushing mechanism, which includes a second cylinder installed on the frame, and the push rod of the second cylinder is connected to a push plate, and the push plate can push down the water outlet clamped on the second air clamp.

[0009] Preferably, the water shearing nozzle mechanism further comprises a water shearing nozzle mounting frame fixedly mounted on the frame, the sliding plate is slidably matched with the water shearing nozzle mounting frame, and the third cylinder is fixedly mounted on the water shearing nozzle mounting frame.

[0010] Preferably, the sliding plate is inclined.

[0011] Preferably, an induction switch is provided on the first air clamp, and the induction switch is a magnetic induction switch.

[0012] Preferably, a controller is further included, and the first air clamp, the second air clamp, the first air cylinder, the second air cylinder, the third air cylinder, the first driving device, the second driving device and the induction switch are electrically connected to the controller respectively.

[0013] Compared with the prior art, the fully automatic water cutter device of the present invention has the following technical effects:

[0014] The fully automatic water spout cutting device of the present invention improves the efficiency of water spout cutting. The fully automatic water spout cutting device of the present invention can perform water spout cutting operations in batches, and the flower branch water spouts cut out are uniform and of good quality, and the flower branch water spouts will not be damaged during the water spout cutting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a structural schematic diagram of the fully automatic water cutting device of the present invention;

[0017] Figure 2 The schematic diagram of the partial structure of the fully automatic water cutting device of the present invention is as follows Figure 1 ;

[0018] Figure 3 The schematic diagram of the partial structure of the fully automatic water cutting device of the present invention is as follows Figure 2 ;

[0019] Figure 4 It is a structural schematic diagram of the water cutting mechanism in the fully automatic water cutting device of the present invention;

[0020] Among them: 1-frame, 2-electric control box, 3-flower branch clamping mechanism, 4-lifting mechanism, 5-translational mechanism, 6-dehydration outlet mechanism, 7-hopper, 8-water cutting outlet mechanism, 9-lifting servo motor, 10-transmission belt, 11-flower branch clamping mounting plate, 12-first air clamp, 13-induction switch, 14-fixed plate, 15-translational servo motor, 16-vertical plate, 17-connecting frame, 18-screw, 19-first cylinder, 20-dehydration outlet mounting frame, 21-second air clamp, 22-second cylinder, 23-push plate, 24-water cutting outlet mounting frame, 25-sliding plate, 26-third cylinder, 27-air shear. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] The purpose of the present invention is to provide a fully automatic water nozzle cutting device to solve the problems existing in the above-mentioned prior art and improve the efficiency of water nozzle cutting.

[0023] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0024] like Figures 1 to 4 As shown: the fully automatic water-cutting device of this embodiment includes a frame 1, on which are arranged an electric control box 2, a flower branch clamping mechanism 3, a lifting mechanism 4, a translation mechanism 5, a dewatering mechanism 6 and a water-cutting mechanism 8. The translation mechanism 5 includes a connecting frame 17 slidably arranged on the frame 1, on which are arranged a horizontal screw 18 and a translation servo motor 15 capable of driving the screw 18 to rotate. The screw 18 is threadedly connected to a fixed block fixed on the top of the frame 1, and the screw 18 passes through a vertical plate 16 on the connecting frame 17 and is rotatably connected to the vertical plate 16 through a bearing. The flower branch clamping mechanism 3 includes a flower branch clamping mounting plate 11 and a plurality of first air clamps 12 arranged on the flower branch clamping mounting plate 11. The first air clamp 12 is provided with an induction switch 13, which is a magnetic induction switch with a model of MHZ2-D-M9N.

[0025] The lifting mechanism 4 is arranged on the connecting frame 17, and the lifting mechanism 4 can drive the squid clamping mounting plate 11 to lift vertically; the dehydration outlet mechanism 6 is located below the squid clamping mechanism 3, and the dehydration outlet mechanism 6 includes a first cylinder 19 fixedly mounted on the frame 1, and the top rod of the first cylinder 19 is fixedly connected to the dehydration outlet mounting frame 20, and a plurality of second air clamps 21 are fixedly mounted on the dehydration outlet mounting frame 20, and a hopper 7 located below the dehydration outlet mechanism 6 is also arranged on the frame 1; the water cutting outlet mechanism 8 includes a sliding plate 25 that slides with the frame 1 and a third cylinder 26 that can push the sliding plate 25 to slide along the frame 1, and a plurality of air shears 27 facing the first air clamp 12 are arranged on the sliding plate 25, and the translation servo motor 15 is electrically connected to the electric control box 2.

[0026] A fixed plate 14 is fixedly arranged at the left end of the connecting frame 17, and fixed pulleys are respectively arranged at the upper and lower parts of the fixed plate 14, and a transmission belt 10 is arranged on the fixed pulley. A lifting servo motor 9 capable of driving the transmission belt 10 to move is also arranged on the connecting frame 17. The lifting servo motor 9, the transmission belt 10 and the fixed pulley constitute a lifting mechanism 4. The flower branch clamping mounting plate 11 is fixedly connected to the transmission belt 10 through a connecting block, and the lifting servo motor 9 is electrically connected to the electric control box 2.

[0027] The water outlet pushing mechanism includes a second cylinder 22 mounted on the frame 1, and the push rod of the second cylinder 22 is connected to a push plate 23, and the push plate 23 can push down the water outlet clamped on the second air clamp 21. The water outlet cutting mechanism 8 also includes a water outlet cutting mounting frame 24 fixed on the frame 1, a sliding plate 25 slidingly cooperates with the water outlet cutting mounting frame 24, and a third cylinder 26 is fixed on the water outlet cutting mounting frame 24. In this embodiment, the sliding plate 25 is tilted to facilitate the air shear 27 to align with the flower branch on the first air clamp 12.

[0028] In this embodiment, the electric control box 2 is provided with a controller, and the first air clamp 12, the second air clamp 21, the first cylinder 19, the second cylinder 22, the third cylinder 26, the translation servo motor 15, the lifting servo motor 9 and the induction switch 13 are electrically connected to the controller respectively. The controller adopts Xinjie PLC, model XD-32T4-E. The first air clamp 12 and the second air clamp 21 are respectively connected to the air compressor through pipelines, and the air compressor is used for air supply.

[0029] The use process of the fully automatic water cutter device of this embodiment is as follows:

[0030] After the formed flower branches are taken out by the robot on the injection molding machine, the first air clamp 12 is driven by the lifting servo motor 9 to rise to the flower branch taking position. After the induction switch 13 senses the flower branches, the controller controls the first air clamp 12 to clamp the flower branches, and then the lifting servo motor 9 drives the flower branch clamping mounting plate 11 and the first air clamp 12 to descend to a position where the second air clamp 21 can just clamp the flower branch water outlet. Then the controller controls the second air clamp 21 to clamp the flower branch water outlet, keeps the second air clamp 21 in place, and drives the first air clamp 12 to rise by the lifting servo motor 9. The flower branch water outlet and the flower branch are separated under the pull of the first air clamp 12 and the second air clamp 21. Then the second air clamp 21 is controlled to move to the right by the first cylinder 19, and waits until the second air clamp 21 moves to the front of the push plate 23 When the water outlet is released, the push plate 23 is pushed forward by the second cylinder, so that the water outlet is pushed out from the second air clamp 21 and the water outlet falls off; after the flower branch is separated from the water outlet, the first air clamp 12 is driven by the translation servo motor 15 to move toward the direction close to the water outlet cutting mechanism 8, and then the third cylinder 26 drives the air shear 27 to a specific position (specifically, the air shear 27 is just able to cut the flower branch on the first air clamp 12, which needs to be determined according to the size of the flower branch). After that, the controller controls the air shear 27 to cut the required flower branch, and the required flower branch falls freely into the container below, while the unnecessary excess flower branch is driven by the translation servo motor 15 to move to the right for a distance, and then the first air clamp 12 opens, and the excess flower branch falls into another container, thus completing a working cycle. Repeating the above working cycle can complete the continuous and batch water outlet cutting work.

[0031] In the description of the present invention, it should be noted that the terms "center", "top", "bottom", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc., are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0032] The present specification uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core idea of ​​the present invention. At the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A fully automatic water nozzle cutting device, characterized in that: The invention comprises a frame, on which an electric control box, a squid clamping mechanism, a lifting mechanism, a translation mechanism, a dehydration outlet mechanism and a water cutting outlet mechanism are arranged, the translation mechanism comprises a connecting frame slidably arranged on the frame, a horizontal screw and a first driving device capable of driving the screw to rotate are arranged on the connecting frame, the screw is threadedly connected to a fixed block fixed on the top of the frame, the lifting mechanism is arranged on the connecting frame, the squid clamping mechanism comprises a squid clamping mounting plate and a plurality of first air clamps arranged on the squid clamping mounting plate, the lifting mechanism can drive the squid clamping mounting plate to rise and fall vertically; the dehydration outlet mechanism is located at Below the squid clamping mechanism, the dehydration outlet mechanism includes a first cylinder fixedly mounted on the frame, the top rod of the first cylinder is fixedly connected to the dehydration outlet mounting frame, a plurality of second air clamps are fixedly mounted on the dehydration outlet mounting frame, and a hopper located below the dehydration outlet mechanism is also provided on the frame; the water cutting outlet mechanism includes a sliding plate slidably matched with the frame and a third cylinder capable of pushing the sliding plate to slide along the frame, a plurality of air shears facing the first air clamp are provided on the sliding plate, and the first driving device is electrically connected to the electric control box; the first air clamp and the second air clamp are respectively connected to the air compressor through pipelines.

2. The fully automatic water cutter device according to claim 1, characterized in that: A fixed plate is fixedly provided at one end of the connecting frame, and fixed pulleys are respectively provided above and below the fixing plate, and a transmission belt is provided on the fixed pulley. A second driving device capable of driving the transmission belt to move is also provided on the connecting frame, and the second driving device, the transmission belt and the fixed pulley constitute the lifting mechanism.

3. The fully automatic water cutter device according to claim 2, characterized in that: The first driving device is a translation servo motor, the second driving device is a lifting servo motor, and the second driving device is electrically connected to the electric control box.

4. The fully automatic water cutter device according to claim 3, characterized in that: It also includes a water outlet pushing mechanism, which includes a second air cylinder installed on the frame, and a push plate is connected to the top rod of the second air cylinder, and the push plate can push down the water outlet clamped on the second air clamp.

5. The fully automatic water cutter device according to claim 4, characterized in that: The water shearing nozzle mechanism also includes a water shearing nozzle mounting frame fixedly mounted on the frame, the sliding plate is slidably matched with the water shearing nozzle mounting frame, and the third cylinder is fixedly mounted on the water shearing nozzle mounting frame.

6. The fully automatic water cutter device according to claim 5, characterized in that: The sliding plate is inclined.

7. The fully automatic water cutter device according to claim 6, characterized in that: The first air clamp is provided with an induction switch, and the induction switch is a magnetic induction switch.

8. The fully automatic water cutter device according to claim 7, characterized in that: It also includes a controller, and the first air clamp, the second air clamp, the first air cylinder, the second air cylinder, the third air cylinder, the first driving device, the second driving device and the induction switch are electrically connected to the controller respectively.

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