A CNC machining combined machine for pin lock cylinder
By using rotating claw robotic arms and conventional claw robotic arms in CNC machining combination machine, combining rotating cylinders and lock core positioning plates, the self-transfer problem in automatic processing of bullet lock cores is solved, and accurate automatic transmission and processing is achieved, improving Productivity.
Patent Information
- Application Number
- CN202010236545.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-03-30
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2040-03-30
AI Technical Summary
The prior art is difficult to realize the automatic processing of the bulb lock core, resulting in low production efficiency and high cost. The lock core workpiece is prone to self-transfer displacement during the transportation process, affecting precise transmission.
A CNC machining combination machine including a rotating claw robot arm and a conventional claw robot arm is designed. Through the combination of rotating cylinder and lock core positioning plate, the lock core workpiece is prevented from being transferred and displaced, and rotated to the correct position in advance before processing to achieve automation. Transmission and processing.
Effectively prevent the self-transfer of the lock core workpiece, ensure accuracy, realize automatic transmission and processing between processes, and improve processing efficiency.
Smart Images

Figure CN111360546B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a combined numerical control machining machine for a pin lock cylinder, belonging to the field of machining equipment. Background Art
[0002] Pin lock cylinders are mostly made of brass or aluminum. The pin holes, milled spring grooves, transmission blocks, and side grooves for reducing friction all need to be machined. There are many processes involved, and the positions that need to be processed are all over the surface of the lock cylinder. Currently, there is no automated equipment on the market that can complete all the processes at one time. Since the processing position of each process is different, the lock cylinder workpiece needs to be rotated in advance before being sent to each process to cooperate with the tool processing. The cylindrical shape of the lock cylinder workpiece easily leads to self-rotation displacement during transportation, resulting in the inability to accurately complete the transmission. Therefore, it is difficult to achieve automatic assembly line processing. Therefore, manufacturers on the market are still in the stage of processing by separate machines and processes, which increases labor costs and low production efficiency. Summary of the invention
[0003] 1. Technical issues to be resolved
[0004] In order to solve the above problems, the present invention proposes a pin lock cylinder numerical control machining combined machine.
[0005] (II) Technical solution
[0006] A CNC machining combination machine for a pin lock cylinder of the present invention comprises: a frame, and a machining unit installed on the frame table surface, a workpiece transmission device, a feeding device, and a discharging device; a control box is provided at the bottom of the frame; the machining unit and the workpiece transmission device are relatively distributed; the feeding device and the discharging device are respectively distributed at the two ends of the machining unit; the machining unit is composed of a plurality of machining devices arranged linearly; the workpiece transmission device comprises a plurality of transmission arms installed on a seventh servo slide; the seventh servo slide is installed on the frame; the number and arrangement of the transmission arms correspond to the machining devices in the machining unit; the transmission arm transmits the lock cylinder workpiece on the feeding device to the machining unit through the movement of the seventh servo slide, and finally sends it to the discharging device for discharging after completing the drilling, milling and cutting processes.
[0007] Furthermore, the transmission arm includes two types: a rotating claw robot arm and a conventional claw robot arm; the rotating claw robot arm includes: a first movable arm frame, a first claw holding assembly, and a rotating cylinder; the movable arm frame is composed of a mounting base, a guide rod sliding in the guide through hole, and a first connecting plate and a tail connecting plate for mounting the guide rod; a main cylinder is also provided on the mounting base, and the pneumatic shaft of the main cylinder is fixedly connected to the tail connecting plate; a rotating cylinder is fixedly installed on the front side of the first connecting plate; the first claw holding assembly includes: a clamping part and a clamping cylinder; the clamping part is fixedly installed on the output end of the rotating cylinder; the clamping cylinder is installed on the rear side of the first connecting plate, and its push rod is correspondingly connected to the clamping part; the clamping The holding part includes: an outer shell connected to the rotating cylinder, a transmission block, a clamping finger, a guide rail, and a lock core positioning plate; the front end of the outer shell is externally connected to the lock core positioning plate, and the internal front side is fixed with a guide rail; two clamping fingers centered on the lock core positioning plate are mirror-slidably connected to the guide rail; a transmission block is slidably connected to the rear side of the inner shell; two transmission plates respectively docking and driving two clamping fingers are hingedly connected to the front end of the transmission block; the transmission plate is axially connected to the outer shell through a pin; a "T"-shaped groove is provided at the rear end of the transmission block; a round push block is placed in the "T"-shaped groove; the push block is connected to the push rod of the clamping cylinder; the lock core positioning plate is in the shape of a semi-key groove as a whole, and is located in the center of the clamping part.
[0008] Furthermore, the conventional claw robot arm includes: a second movable arm frame, a second claw holding assembly; the structure of the second movable arm frame is the same as that of the first movable arm frame; the structure of the second claw holding assembly is the same as that of the first claw holding assembly; the second claw holding assembly is integrally installed and fixed at the front end of the second movable arm frame.
[0009] Furthermore, the feeding device includes: a loading tray and a mounting bracket, a pneumatic slide, and a carrying block installed on the frame table; a pneumatic slide is installed on the mounting bracket; a carrying block is installed on the pneumatic slide; a seventh workpiece slot with open ends is opened on the carrying block, and a seventh positioning strip is provided in the first workpiece slot; the seventh workpiece slot corresponds to the loading tray; a material baffle plate is provided on the mounting bracket, and is located at the rear end of the seventh workpiece slot.
[0010] Furthermore, the processing unit includes: a pin hole drilling device, a pin hole expanding device, a vertical milling pin groove processing device, a lock core end face grooving device, a lock core side groove first cutting device, a lock core side groove second cutting device, a transmission block cutting device, and a lock core surface milling device or more.
[0011] Furthermore, the pin hole drilling device comprises: a first processing head, a first fixture, and two groups of first servo slides; the two groups of first servo slides are correspondingly mounted on the frame; the first processing head and the first fixture are respectively mounted on the slides of the two groups of first servo slides; the first processing head is provided with a first power motor and a first tool chuck connected to each other; the first fixture comprises: a first base and a first clamping block mounted on one of the groups of first servo slides; the first clamping block is provided with a first workpiece groove for clamping a lock core, and a first fixing strip is provided in the first workpiece groove; the first base is provided with a first mounting groove; the first A first clamping block and a first pressing mechanism are installed in the mounting groove; the first pressing mechanism includes: a first pressing cylinder, a main push rod installed in the first mounting groove, a first pressing block, and a connecting lever; the first pressing cylinder is installed and fixed on the first base; the pushing end of the first pressing cylinder is connected and fixed with the main push rod; the main push rod is hinged to one end of the connecting lever; the connecting lever is axially connected to the first base through a pin shaft; the other end of the connecting lever is connected to the tail end of the first pressing block; the head end of the first pressing block passes through the first clamping block and extends into the first workpiece slot; a group of conventional claw robotic arms are arranged correspondingly in front of the first fixture.
[0012] Furthermore, the structure and principle of the pin hole enlarging device are the same as those of the pin hole drilling device; a group of conventional claw robotic arms are arranged correspondingly in front of the clamp in the pin hole enlarging device.
[0013] Furthermore, the vertical milling spring groove processing device includes: a second processing head, a second fixture, and two groups of second servo slides; the two groups of second servo slides are correspondingly installed on the frame platform; the second processing head and the second fixture are respectively installed on the slides of the two groups of second servo slides; the structure of the second processing head is the same as that of the first processing head; the second fixture includes: a second base, a second stepping motor, and a second clamping block installed on a group of second servo slides; the first step servo motor is installed and fixed on the second base; the second fixture and the second clamping block are connected and fixed to the output shaft of the second stepping motor; a second workpiece groove is opened on the upper part, and a second fixed strip is provided in the second workpiece groove; the second workpiece groove is located in front of the second processing head; a second pressing cylinder is also installed and fixed on the second clamping block, and a second pressing block is connected to the second workpiece groove through a circular shaft; one end of the second pressing block is connected to the second pressing cylinder push rod, and the other end is located above the second workpiece groove; a group of conventional claw mechanical arms are arranged correspondingly in front of the second fixture.
[0014] Furthermore, the lock core end surface sinking device includes: a third processing head, a third fixture, and a third servo slide; the third servo slide is installed on the frame, and the third processing head is installed on it; the third processing head has the same structure as the first processing head; the third fixture is installed and fixed on the frame, and is located in front of the third processing head; the third fixture includes: a third mounting frame, a third rotating cylinder, a third pressing cylinder, a third clamping block, and a third pressing block; the third mounting frame is a multi-layer structure, the bottom layer is fixed with a third rotating cylinder, the middle layer is installed with a clamping body, and the top layer is installed with a third pressing cylinder; the third rotating cylinder The output end of the cylinder is connected to the bottom end of the rotating shaft; the top end of the rotating shaft extends upward, passes through the middle plate of the third mounting frame, and is connected and fixed to the clamping body; the rotating shaft is axially connected to the middle plate of the third mounting frame through a first bearing; a third mounting groove is provided on the clamping body, and a third clamping block is correspondingly embedded and fixed; a third workpiece groove is provided on the third clamping block, and a third positioning strip is provided in the third workpiece groove; the third pressing block is located in the third mounting groove, and its top is axially connected to the push rod of the third pressing cylinder through a second bearing, and its bottom extends into the third workpiece groove; a group of conventional claw robotic arms are arranged correspondingly in front of the third clamp.
[0015] Furthermore, the first cutting device for the side groove of the lock core includes: a fourth processing head, a fourth fixture, a fourth servo slide, and a lifting mechanism; the fourth processing head is installed and fixed on the frame, and its structure is the same as that of the first processing head; the lifting mechanism is provided with a mounting seat corresponding to the frame; a lifting platform is slidably connected to the mounting seat; a second servo motor is also installed and connected to the bottom of the mounting seat; the second servo motor is connected to the lifting platform through a screw rod; a fourth servo slide is installed on the surface of the lifting platform; a fourth fixture is installed and fixed on the slide of the fourth servo slide; the fourth fixture includes : A fourth base, a fourth pushing cylinder, and a fourth clamping block; the fourth base is installed and fixed on the fourth servo slide; a fourth mounting groove and a avoidance groove are provided on the fourth base; a fourth clamping block is embedded and fixed in the fourth mounting groove; a fourth workpiece groove is provided on the fourth clamping block, and a fourth positioning strip is provided in the fourth workpiece groove; the fourth pushing cylinder is installed and fixed on the fourth base, and its pushing rod extends into the fourth mounting groove, and is connected and fixed with a fourth pushing block; the fourth pushing block extends into the fourth workpiece groove; a group of rotating claw robotic arms are arranged correspondingly in front of the fourth clamp.
[0016] Furthermore, the structure and principle of the second cutting device for the side groove of the lock core are the same as those of the first cutting device for the side groove of the lock core; a group of rotating claw mechanical arms are arranged correspondingly in front of the clamp in the second cutting device for the side groove of the lock core.
[0017] Furthermore, the transmission block cutting device comprises: a fifth processing head with the same structure as the first processing head, a "cross" translation mechanism, and a fifth fixture; the "cross" translation mechanism and the fifth fixture are independently installed on the frame table; the fifth processing head is installed on the "cross" translation mechanism; the "cross" translation mechanism is installed on the fifth processing head; The character translation mechanism is composed of two groups of fifth servo motors connected together; the fifth fixture includes: a fifth base, a mounting body, a fifth clamping block, and a fifth pressing cylinder; a fifth mounting groove is provided in the mounting body and is fixedly installed on the fifth base; a fifth clamping block is embedded and fixed in the fifth mounting groove; a fifth workpiece groove is provided on the fifth clamping block, and a fifth positioning strip is provided in the fifth workpiece groove; a sinking platform is provided on the fifth base, and a fifth pressing cylinder is fixedly installed on the sinking platform; the top pushing end of the fifth pressing cylinder extends into the fifth mounting groove, and is connected and fixedly connected with the fifth pressing block; the fifth pressing block extends into the fifth workpiece groove; a group of rotating claw mechanical arms are arranged correspondingly in front of the fifth fixture.
[0018] Furthermore, the lock core surface milling device includes: a sixth processing head and a sixth servo slide; the sixth servo slide is installed on the frame, and the sixth processing head is installed on its slide; the structure of the sixth processing head is the same as that of the first processing head; a group of rotating claw robotic arms are arranged directly in front of the sixth processing head.
[0019] Furthermore, the discharging device includes: a discharging bin and a discharging cylinder, a material return rod, and a guide block connected and fixed to the frame; the guide block is installed and fixed on the top of the discharging bin; a material return rod is slidably connected through the guide block; one end of the material return rod is connected and fixed to the push rod of the discharging cylinder, and the other end is provided with a material return slot; the material return slot corresponds to the sleeve lock core positioning plate, and the width is greater than the width of the lock core positioning plate.
[0020] (III) Beneficial effects
[0021] The present invention has the following beneficial effects:
[0022] The present invention proposes a CNC machining combination machine for a pin lock cylinder, wherein a rotating cylinder and a lock cylinder positioning plate are provided on a transmission arm, wherein the lock cylinder positioning plate is inserted into a key slot of the lock cylinder, and can effectively prevent the lock cylinder workpiece from self-rotational displacement, thereby ensuring accuracy; the rotating cylinder can rotate the part to be processed toward the machining tool in advance before the lock cylinder workpiece is sent into a fixture, thereby achieving the effect of automatic transmission of the workpiece between processes, thereby realizing automated machining and improving machining efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the present invention.
[0024] Figure 2 It is a top view of the present invention.
[0025] Figure 3 It is a structural schematic diagram of the rotating claw mechanical arm in the present invention.
[0026] Figure 4 It is a schematic diagram of the internal structure of the clamping part of the rotating claw robot arm.
[0027] Figure 5 This is an enlarged view of the lock cylinder positioning plate.
[0028] Figure 6 It is a schematic diagram of the structure of a conventional claw robot arm in the present invention.
[0029] Figure 7 It is a schematic structural diagram of the feeding device in the present invention.
[0030] Figure 8 yes Figure 7 Enlarged view of point A in the middle.
[0031] Fig. 9 It is a schematic diagram of the overall structure of the bullet hole drilling device of the present invention.
[0032] Fig.10 It is a schematic diagram of the structure of the first clamp.
[0033] Fig.11 It is a schematic diagram of the pressing mechanism of the first clamp.
[0034] Fig.12 yes Fig.11 A partial cross-sectional view of the .
[0035] Fig.13 It is a schematic diagram of the overall structure of the vertical milling slot processing device of the present invention.
[0036] Fig.14 yes Fig.13 Enlarged structural diagram of the second clamp at B in the middle.
[0037] Fig.15 It is a schematic diagram of the overall structure of the lock core end surface recessed groove device in the present invention.
[0038] Fig.16 It is a schematic diagram of the mechanism of the third clamp.
[0039] Fig.17 is a cross-sectional view of the third fixture.
[0040] Fig.18 yes Fig.17 Enlarged view of point C in the middle.
[0041] Fig.19 It is a schematic diagram of the overall structure of the first cutting device for the side groove of the lock core in the present invention.
[0042] Fig. 20 It is a structural diagram of the lifting mechanism.
[0043] Fig.21 Schematic diagram of the structure of the fourth fixture.
[0044] Fig. 22 It is a partial cross-sectional view of the fourth fixture.
[0045] Fig.23 It is a schematic diagram of the overall structure of the transmission block cutting device in the present invention.
[0046] Fig.24 It is a schematic diagram of the structure of the fifth clamp.
[0047] Fig.25 yes Fig.24 Cross-sectional view at point D in the middle.
[0048] Fig.26 It is a structural schematic diagram of the discharging device and the lock core surface milling device in the present invention.
[0049] Fig. 27 yes Fig.26 Enlarged view of point E in the middle. DETAILED DESCRIPTION
[0050] like Figure 1-27 As shown, a CNC machining combined machine for pin lock cylinders comprises: a frame 20, and a machining unit 100 mounted on the frame 20, a workpiece transmission device 8, a feeding device 9, and a discharging device 10; a control box 200 is provided at the bottom of the frame 20; the machining unit 100 and the workpiece transmission device 8 are arranged relative to each other; the feeding device 9 and the discharging device 10 are respectively distributed at the two ends of the machining unit 100; the machining unit 100 is composed of a plurality of machining devices arranged linearly, and each group of machining devices can independently complete a machining process; the workpiece transmission device 8 comprises a plurality of machining units mounted on the seventh servo slide 81; Dry transmission arm 82; the seventh servo slide 81 is installed on the frame 20; the number and arrangement of the transmission arms 82 correspond to the processing devices in the processing group 100; under normal circumstances, there is a transmission arm 82 in front of each group of processing devices; when the machine is turned on, the entire row of transmission arms 82 is driven by the seventh servo slide 81 to move forward one station, and after grabbing the workpiece at the previous station, it returns to the initial position and sends the workpiece to the corresponding processing device, that is, the workpiece is transferred from the lock core workpiece on the feeding device 9 to the processing group 100, and after completing the drilling, milling and cutting processes, it is finally sent to the discharging device 10 for discharging.
[0051] refer to Figure 3-6As shown, the transmission arm 82 includes two types: a rotating claw mechanical arm 82a and a conventional claw mechanical arm 82b; the rotating claw mechanical arm 82a includes: a first movable arm frame 822a, a first claw holding component 824a, and a rotating cylinder 823; the movable arm frame 822a is composed of a mounting base 821, a guide rod 8221 slidably connected in a guide through hole 8211, and a first connecting plate 8222 and a tail connecting plate 8223 for mounting the guide rod 8221; the mounting base 821 is also provided with a main cylinder 825, the pneumatic shaft of the main cylinder 825 is fixedly connected to the tail connecting plate 8223; the front side of the first connecting plate 8222 is fixedly mounted with a rotating cylinder 823; the first claw holding assembly 824a includes: a clamping part 8241 and a clamping cylinder 8240; the clamping part 8241 is fixedly mounted on the output end of the rotating cylinder 823; the clamping cylinder 8240 is mounted on the rear side of the first connecting plate 8222, and its push rod is correspondingly connected to the clamping part 8241; the clamping part 8241 includes: The outer shell 8242, transmission block 8243, clamping finger 8244, guide rail 8245, and lock core positioning plate 8246 connected to the rotating cylinder 823; the outer front end of the outer shell 8242 is connected to the lock core positioning plate 8246, and the guide rail 8245 is fixed to the inner front side; two clamping fingers 8244 with the lock core positioning plate 8246 as the center are mirror-connected on the guide rail 8245; the transmission block 8243 is slidably connected to the rear side of the inner shell 8242; the front end of the transmission block 8243 is hinged with Two transmission plates 8247 are respectively connected to drive two clamping fingers 8244; the transmission plate 8247 is axially connected with the outer shell 8242 through a pin 8248; a "T"-shaped groove 82431 is opened at the rear end of the transmission block 8243; a circular push block 82432 is placed in the "T"-shaped groove 82431; the push block 82432 is connected to the push rod of the clamping cylinder 8240; the lock core positioning plate 8246 is in the shape of a semi-key groove as a whole, and is located in the center of the clamping part 8241.
[0052] Process principle: The main cylinder 825 is used to control the entire first claw holding assembly 824a to approach and move away from the processing device to realize the delivery of the tool into the fixture; the clamping cylinder 8242 is used to control the clamping fingers 8244 in the clamping part 8241 to complete the tightening and loosening of the lock core workpiece; the lock core positioning plate 8246 is correspondingly inserted into the key slot of the lock core workpiece to prevent the lock core workpiece from rotating; the rotating cylinder 823 controls the rotation of the clamping part 8241 to achieve the purpose of rotating the lock core workpiece.
[0053] Preferably, the conventional claw robot 82b includes: a second movable arm frame 822b, and a second claw holding assembly 824b; the structure of the second movable arm frame 822b is the same as that of the first movable arm frame 822a; the structure of the second claw holding assembly 824b is the same as that of the first claw holding assembly 824a; the second claw holding assembly 824b is integrally installed and fixed at the front end of the second movable arm frame 822b.
[0054] refer to Figure 7-8 As shown, the feeding device 9 includes: a loading tray 90 and a mounting bracket 91, a pneumatic slide 92, and a carrying block 93 installed on the frame table 20; the pneumatic slide 92 is installed on the mounting bracket 91; the carrying block 93 is installed on the pneumatic slide 92; the carrying block 93 is provided with a seventh workpiece groove 931 with open ends on the carrying block 93, and a seventh positioning strip 932 is provided in the first workpiece groove 931; the seventh workpiece groove 931 corresponds to the loading tray 90; the mounting bracket 91 is provided with a material baffle plate 911, which is located at the rear end of the seventh workpiece groove 931.
[0055] refer to Figure 1-2 As shown, the processing unit 100 includes: a pin hole drilling device 1a, a pin hole expanding device 1b, a vertical milling pin groove processing device 2, a lock core end surface grooving device 3, a lock core side groove first cutting device 4a, a lock core side groove second cutting device 4b, a transmission block cutting device 5, and a lock core surface milling device 6.
[0056] refer to Figure 9-12As shown, the pin hole drilling device 1a includes: a first processing head 11, a first fixture 12, and two groups of first servo slides 13; the two groups of first servo slides 13 are correspondingly installed on the frame 20; the first processing head 11 and the first fixture 12 are respectively installed on the slides of the two groups of first servo slides 13; the first processing head 11 is provided with a first power motor 111 and a first tool chuck 112 connected to each other; the first fixture 12 includes: a first base 121 and a first clamping block 122 installed on one group of first servo slides 13; the first clamping block 122 is provided with a first workpiece groove 1221 for clamping a lock core, and a first fixing strip 1222 is provided in the first workpiece groove 1221; the first base 121 is provided with a first installation groove 1211; the first installation groove 1211 is provided with the first clamping block 12 2 and a first pressing mechanism 123; the first pressing mechanism 123 includes: a first pressing cylinder 1231, a main push rod 1232 installed in the first installation groove 1211, a first pressing block 1233, and a connecting lever 1234; the first pressing cylinder 1231 is installed and fixed on the first base 121; the pushing end of the first pressing cylinder 1231 is connected and fixed with the main push rod 1232; the main push rod 1232 is hinged to one end of the connecting lever 1234; the connecting lever 1234 is axially connected to the first base 121 through a pin 1235; the other end of the connecting lever 1234 is connected to the tail end of the first pressing block 1233; the head end of the first pressing block 1233 passes through the first clamping block 122 and extends into the first workpiece slot 1221; a group of conventional claw mechanical arms 82b are arranged correspondingly in front of the first fixture 12.
[0057] Process principle: the lock core workpiece in the first workpiece slot 1221 has the same rotation angle as that in the feeding device 9. The lock core workpiece does not need to be rotated to directly complete the drilling. For this purpose, a group of conventional claw robotic arms 82b are arranged; one of the two groups of first servo slides 13 is used to control the feed amount of the first processing head 11, and the other group is used to control the movement of the first fixture 12 to achieve the processing of multiple pin holes; the first pressing mechanism 123 uses a lever to press the lock core workpiece to increase the pressing force; the first fixed bar 1222 plays a good positioning role to prevent the lock core workpiece from rotating during drilling.
[0058] Preferably, the structure and principle of the pin hole expanding device 1b are the same as those of the pin hole drilling device 1a; a group of conventional claw robotic arms 82b are arranged correspondingly in front of the clamp in the pin hole expanding device 1b.
[0059] refer to Figure 13-14As shown, the vertical milling slot processing device 2 includes: a second processing head 21, a second fixture 22, and two groups of second servo slides 23; the two groups of second servo slides 23 are correspondingly installed on the frame 20; the second processing head 21 and the second fixture 22 are respectively installed on the slides of the two groups of second servo slides 23; the structure of the second processing head 21 is the same as that of the first processing head 11; the second fixture 22 includes: a second base 221 installed on a group of second servo slides 23, a second stepping motor 222, and a second clamping block 223; the first step servo motor 222 is fixedly installed on the second base 221; the second stepping motor 222 A second clamping block 223 of the second fixture is connected and fixed to the output shaft of the motor 222; a second workpiece slot 2231 is opened on it, and a second fixing strip 2232 is provided in the second workpiece slot 2231; the second workpiece slot 2231 is located in front of the second processing head 21; a second pressing cylinder 224 is also installed and fixed on the second clamping block 223, and a second pressing block 225 is axially connected to the circular shaft 226; one end of the second pressing block 225 is connected to the push rod of the second pressing cylinder 224, and the other end is located above the second workpiece slot 2231; a group of conventional claw robotic arms 82b are arranged correspondingly in front of the second clamp 22.
[0060] Process principle: the machining point of the vertical milling spring groove of the lock core is in the same straight line as the pin hole, so the lock core workpiece does not need to rotate, and a group of conventional claw mechanical arms 82b are arranged accordingly; one of the two groups of second servo slides 23 is used to control the feed amount of the second processing head 21, and the other group controls the horizontal movement of the second fixture 22, thereby realizing the vertical milling function; the second stepper motor 222 is connected to the second clamping block 223, driving the second clamping block 223 to rotate the lock core workpiece, so as to cooperate with the second processing head 21 to mill a required arc-shaped vertical milling spring groove on the surface of the lock core workpiece; the second fixed bar 2232 also has the effect of preventing the lock core workpiece from rotating.
[0061] refer to Figure 15-18As shown, the lock core end surface sinking device 3 includes: a third processing head 31, a third fixture 32, and a third servo slide 33; the third servo slide 33 is installed on the frame 20, on which the third processing head 31 is installed; the structure of the third processing head 31 is the same as the first processing head 11; the third fixture 32 is installed and fixed on the frame 20, and is located in front of the third processing head 31; the third fixture 32 includes: a third mounting frame 321, a third rotating cylinder 322, a third pressing cylinder 323, a third clamping block 324, and a third pressing block 325; the third mounting frame 321 is a multi-layer structure, on which the third rotating cylinder 322 is installed and fixed on the bottom layer, the clamping body 326 is installed on the middle layer, and the third pressing cylinder 323 is installed on the top layer; the output end of the third rotating cylinder 322 is connected to The bottom end of the rotating shaft 327; the top end of the rotating shaft 327 extends upward, passes through the middle plate of the third mounting frame 321, and is connected and fixed with the clamping body 326; the rotating shaft 327 is axially connected to the middle plate of the third mounting frame 321 through the first bearing 328; a third mounting groove 3261 is provided on the clamping body 326, and a third clamping block 324 is correspondingly embedded and fixed; a third workpiece groove 3241 is provided on the third clamping block 324, and a third positioning strip 3242 is provided in the third workpiece groove 3241; the third pressing block 325 is located in the third mounting groove 3261, and its top is axially connected to the pushing rod of the third pressing cylinder 323 through the second bearing 329, and the bottom extends into the third workpiece groove 3241; a group of conventional claw robotic arms 82b are arranged correspondingly in front of the third clamp 32.
[0062] Process principle: the cutting point of the groove on the end face of the lock core and the pin hole are on the same plumb line, and there is no need to rotate the lock core workpiece. For this purpose, a group of conventional claw robotic arms 82b are arranged accordingly; the third servo slide 33 is used to control the feed amount of the third processing head 31; the third rotating cylinder 322 of the third fixture 32 is used to turn the end face of the lock core workpiece to facilitate processing by the third processing head 31. After the processing is completed, the end face is turned again, which is more conducive to the workpiece transportation and the arrangement of various processing devices; the third positioning bar 3242 also prevents the lock core workpiece from rotating.
[0063] refer to Figure 19-22As shown, the first cutting device 4a for the side groove of the lock core includes: a fourth processing head 41, a fourth fixture 42, a fourth servo slide 43, and a lifting mechanism 44; the fourth processing head 41 is installed and fixed on the frame 20, and its structure is the same as that of the first processing head 11; the lifting mechanism 44 is provided with a mounting seat 441 corresponding to the frame 20 and fixed; a lifting platform 442 is slidably connected to the mounting seat 441; a second servo motor 443 is also installed and connected to the bottom of the mounting seat 441; the second servo motor 443 is connected to the lifting platform 442 through a screw rod 444; a fourth servo slide 43 is installed on the surface of the lifting platform 442; a fourth fixture 42 is installed and fixed on the slide of the fourth servo slide 43; the fourth fixture 42 includes: a fourth base 421, The fourth pressing cylinder 422 and the fourth clamping block 423; the fourth base 421 is installed and fixed on the fourth servo slide 43; the fourth base 421 is provided with a fourth installation groove 4211 and a avoidance groove 4212; the fourth installation groove 4211 is embedded with a fourth clamping block 423; the fourth clamping block 423 is provided with a fourth workpiece groove 4231, and a fourth positioning strip 4232 is provided in the fourth workpiece groove 4231; the fourth pressing cylinder 422 is installed and fixed on the fourth base 421, and its push rod extends into the fourth installation groove 4211, and is connected and fixed with a fourth pressing block 424; the fourth pressing block 424 extends into the fourth workpiece groove 4231; a group of rotating claw robotic arms 82a are arranged correspondingly in front of the fourth clamp 42.
[0064] Process principle: The cutting of the lock core side groove requires the rotation of the lock core workpiece of the previous process position. For this purpose, a group of rotating claw robotic arms 82a are arranged accordingly. Before the lock core workpiece is sent into the fourth workpiece groove 4231 of the fourth fixture 42, the rotating claw robotic arm 82a turns the part to be cut toward the processing tool; the lifting mechanism 44 controls the lifting and lowering of the fourth fixture 42 to drive the workpiece toward the tool to complete the cutting process; the fourth servo slide 43 drives the fourth fixture 42 to make horizontal displacement to meet the processing of multiple lock core side grooves; the avoidance groove 4212 on the fourth fixture 42 serves to avoid the cutting tool, and the fourth positioning strip 4232 serves to position the lock core workpiece.
[0065] Preferably, the structure and principle of the second cutting device 4b for the lock core side groove are the same as those of the first cutting device 4a for the lock core side groove; a group of rotating claw mechanical arms 82a are arranged correspondingly in front of the clamp in the second cutting device 4b for the lock core side groove.
[0066] refer to Figure 23-25As shown, the transmission block cutting device 5 includes: a fifth processing head 51 with the same structure as the first processing head 11, a "cross" translation mechanism 52, and a fifth fixture 53; the "cross" translation mechanism 52 and the fifth fixture 53 are independently installed on the frame 20; the fifth processing head 51 is installed on the "cross" translation mechanism 52; the "cross" translation mechanism 52 is composed of two groups of fifth servo motors 54 connected; the fifth fixture 53 includes: a fifth base 531, a mounting body 532, a fifth clamping block 533, and a fifth top pressure cylinder 534; a fifth mounting groove 5321 is opened in the mounting body 532, and is fixed on the fifth base 531; the fifth mounting groove 5321 is embedded and fixed with the fifth clamping block 533; the fifth clamping block 533 is on A fifth workpiece groove 5331 is provided, and a fifth positioning strip 5332 is provided in the fifth workpiece groove 5331; a sinking platform is provided on the fifth base 531, and a fifth pressing cylinder 534 is installed and fixed on the sinking platform; the pushing end of the fifth pressing cylinder 534 extends into the fifth installation groove 5321, and is connected and fixed with a fifth pressing block 535; the fifth pressing block 535 extends into the fifth workpiece groove 5331; a group of rotating claw robotic arms 82a are arranged correspondingly in front of the fifth clamp 53.
[0067] Process principle: The cutting of the transmission block requires the rotation of the lock core workpiece of the previous process position. For this purpose, a group of rotating claw robotic arms 82a are arranged accordingly. Before the lock core workpiece is sent into the fifth workpiece slot 5331 of the fifth fixture 53, the rotating claw robotic arm 82a rotates the part to be cut toward the processing tool; the "cross" translation mechanism 52 drives the fifth processing head 51 to make horizontal movement, and then presses against the lock core workpiece to complete the cutting process; the fifth positioning bar 5332 also prevents the lock core workpiece from rotating.
[0068] refer to Fig.26 As shown, the lock core surface milling device 6 includes: a sixth processing head 61 and a sixth servo slide 62; the sixth servo slide 62 is installed on the frame 20, and the sixth processing head 61 is installed on its slide; the structure of the sixth processing head 61 is the same as that of the first processing head 11; a group of rotating claw robotic arms 82a are arranged correspondingly in front of the sixth processing head 61.
[0069] refer to Figure 26-27As shown, the discharging device 10 includes: a discharging bin 101 and a discharging cylinder 102, a material return rod 103, and a guide block 104 which are connected and fixed to the frame 20; the guide block 104 is installed and fixed on the top of the discharging bin 101; the guide block 104 has a material return rod 103 slidingly inserted therein; one end of the material return rod 103 is connected and fixed to the push rod of the discharging cylinder 102, and the other end is provided with a material return slot 1031; the material return slot 1031 corresponds to the sleeve lock core positioning plate 8246, and the width is greater than the width of the lock core positioning plate 8246.
[0070] Combination Figure 26-27 As shown, the milling of the lock core surface and the discharge are completed synchronously. In order to facilitate the discharge slot 1031 on the discharge rod 103 to be able to clamp the lock core positioning plate 8246, it is necessary to adjust the direction of the lock core positioning plate 8246. For this purpose, a group of rotating claw mechanical arms 82a are arranged accordingly; this group of rotating claw mechanical arms 82a pushes the lock core workpiece to the top of the discharge bin 101, and at the same time, the discharge cylinder 102 drives the discharge rod 103 so that the discharge slot 1031 corresponds to the rear half of the clamp lock core positioning plate 8246; the sixth processing head 61, driven by the sixth servo slide 62, approaches the lock core workpiece for processing and returns to its original position after completion. Then the group of rotating claw mechanical arms 82a returns to its original position. During the return process, the discharge rod 103 pushes the lock core workpiece into the discharge bin 101 to complete the discharge.
[0071] It should be understood that the exemplary embodiments described herein are illustrative rather than restrictive; although embodiments of the present invention are described in conjunction with the accompanying drawings, those skilled in the art should understand that various changes in form and details may be made without departing from the spirit and scope of the present invention as defined by the appended claims.
Claims
1. A CNC machining combined machine for a pin lock cylinder, comprising: A machine frame (20), and a processing unit (100), a workpiece transmission device (8), a feeding device (9), and a discharging device (10) installed on the machine frame (20); the characteristics are: a control box (200) is provided at the bottom of the machine frame (20); the processing unit (100) and the workpiece transmission device (8) are arranged relative to each other; the feeding device (9) and the discharging device (10) are respectively distributed at two ends of the processing unit (100); the processing unit (100) is composed of a plurality of processing devices arranged linearly; The workpiece transmission device (8) comprises a plurality of transmission arms (82) mounted on a seventh servo slide (81); the seventh servo slide (81) is mounted on a frame (20); the number and arrangement of the transmission arms (82) correspond to the processing devices in the processing unit (100); the transmission arms (82) transmit the lock core workpiece on the feeding device (9) to the processing unit (100) through the movement of the seventh servo slide (81), and after completing the drilling, milling and cutting processes, the workpiece is finally sent to the discharging device (10) for discharging; The discharging device (10) comprises: a discharging bin (101) and a discharging cylinder (102), a discharging rod (103), and a guide block (104) connected and fixed to a machine frame (20); the guide block (104) is installed and fixed on the top of the discharging bin (101); a discharging rod (103) is slidably connected through the guide block (104); one end of the discharging rod (103) is connected and fixed to the push rod of the discharging cylinder (102), and the other end is provided with a discharging slot (1031); the discharging slot (1031) corresponds to the sleeve lock core positioning plate (8246), and the width of the discharging slot (1031) is greater than the width of the lock core positioning plate (8246); The transmission arm (82) includes two types: a rotating claw mechanical arm (82a) and a conventional claw mechanical arm (82b); The rotating claw mechanical arm (82a) comprises: a first movable arm frame (822a), a first claw holding component (824a), and a rotating cylinder (823); The movable arm frame (822a) is composed of a mounting base (821), a guide rod (8221) slidably connected in the guide through hole (8211), and a front connecting plate (8222) and a rear connecting plate (8223) for mounting the guide rod (8221); A main cylinder (825) is also provided on the mounting base (821), and a pneumatic shaft of the main cylinder (825) is fixedly connected to the tail connecting plate (8223); A rotating cylinder (823) is fixedly mounted on the front side of the first connecting plate (8222); The first claw holding assembly (824a) comprises: a clamping portion (8241) and a clamping cylinder (8240); The clamping portion (8241) is installed and fixed on the output end of the rotating cylinder (823); The clamping cylinder (8240) is installed on the rear side of the first connecting plate (8222), and its push rod is connected to the clamping part (8241) in a corresponding manner; The clamping portion (8241) comprises: an outer shell (8242) correspondingly connected to the rotating cylinder (823), a transmission block (8243), clamping fingers (8244), a guide rail (8245), and a lock core positioning plate (8246); The front end of the outer shell (8242) is externally connected to a lock core positioning plate (8246), and a guide rail (8245) is fixedly installed on the front side of the interior; two clamping fingers (8244) are mirror-slidably connected to the guide rail (8245) with the lock core positioning plate (8246) as the center; A transmission block (8243) is slidably connected to the rear side of the outer shell (8242); The front end of the transmission block (8243) is hinged with two transmission plates (8247) which are respectively connected to drive the two clamping fingers (8244); The transmission plate (8247) is axially connected to the outer shell (8242) via a pin (8248); The rear end of the transmission block (8243) is provided with a "T"-shaped groove (82431); A circular push block (82432) is placed in the "T"-shaped groove (82431); The push block (82432) is connected to the push rod of the clamping cylinder (8240); The lock core positioning plate (8246) is in the shape of a half key slot as a whole and is located at the center of the clamping portion (8241).
2. The CNC machining combined machine for pin lock cylinder according to claim 1, characterized in that: The conventional claw robot arm (82b) comprises: a second movable arm frame (822b) and a second claw holding assembly (824b); the structure of the second movable arm frame (822b) is the same as that of the first movable arm frame (822a); the structure of the second claw holding assembly (824b) is the same as that of the first claw holding assembly (824a); the second claw holding assembly (824b) is integrally mounted and fixed on the front end of the second movable arm frame (822b).
3. The CNC machining combined machine for pin lock cylinder according to claim 1, characterized in that: The feeding device (9) comprises: a loading tray (90) and a mounting bracket (91), a pneumatic slide (92), and a carrying block (93) mounted on a frame table (20); the pneumatic slide (92) is mounted on the mounting bracket (91); the carrying block (93) is mounted on the pneumatic slide (92); the carrying block (93) is provided with a seventh workpiece slot (931) with both ends open, and a seventh positioning strip (932) is provided in the seventh workpiece slot (931); the seventh workpiece slot (931) corresponds to the loading tray (90); the mounting bracket (91) is provided with a material blocking plate (911) located at the rear end of the seventh workpiece slot (931).
4. The CNC machining combined machine for pin lock cylinder according to claim 1, characterized in that: The processing unit (100) comprises one or more of: a pin hole drilling device (1a), a pin hole expanding device (1b), a vertical milling pin groove processing device (2), a lock core end surface grooving device (3), a lock core side groove first cutting device (4a), a lock core side groove second cutting device (4b), a transmission block cutting device (5), and a lock core surface milling device (6).
5. The CNC machining combined machine for pin lock cylinder according to claim 4, characterized in that: The pinhole drilling device (1a) comprises: a first processing head (11), a first fixture (12), and two groups of first servo slides (13); the two groups of first servo slides (13) are mounted on a machine frame (20) respectively; the first processing head (11) and the first fixture (12) are mounted on the slide seats of the two groups of first servo slides (13) respectively; the first processing head (11) is provided with a first power motor (111) and a first tool chuck (112) which are connected to each other; The first clamp (12) comprises: a first base (121) and a first clamping block (122) mounted on one of the first servo slides (13); the first clamping block (122) is provided with a first workpiece groove (1221) for clamping a lock core, and a first positioning strip (1222) is provided in the first workpiece groove (1221); the first base (121) is provided with a first installation groove (1211); the first clamping block (122) is installed in the first installation groove (1211); ) and a first pressing mechanism (123); the first pressing mechanism (123) comprises: a first pressing cylinder (1231), a main push rod (1232) installed in a first installation groove (1211), a first pressing block (1233), and a connecting lever (1234); the first pressing cylinder (1231) is installed and fixed on the first base (121); the main push rod (1232) is connected and fixed to the pushing end of the first pressing cylinder (1231); the main push rod (1232) ) is hinged to one end of a connecting lever (1234); the connecting lever (1234) is axially connected to the first base (121) through a pin shaft (1235); the other end of the connecting lever (1234) is butt-jointed to the tail end of a first pressing block (1233); the head end of the first pressing block (1233) passes through the first clamping block (122) and extends into the first workpiece slot (1221); a group of conventional claw mechanical arms (82b) are arranged in correspondence to the front of the first clamp (12).
6. The CNC machining combined machine for pin lock cylinder according to claim 4, characterized in that: The structure and principle of the bullet hole expansion device (1b) are the same as those of the bullet hole drilling device (1a); a group of conventional claw mechanical arms (82b) are arranged in front of the clamp in the bullet hole expansion device (1b).
7. The CNC machining combined machine for pin lock cylinder according to claim 4, characterized in that: The vertical milling slot processing device (2) comprises: a second processing head (21), a second fixture (22), and two groups of second servo slides (23); the two groups of second servo slides (23) are correspondingly mounted on the frame (20); the slides of the two groups of second servo slides (23) are respectively mounted with the second processing head (21) and the second fixture (22); the structure of the second processing head (21) is the same as that of the first processing head (11); the second fixture (22) comprises: a second base (221) mounted on a group of second servo slides (23), a second stepping motor (222), and a second clamping block (223); the second base (221) is fixedly mounted with the second stepping motor (222); the second stepping motor (222) is 2) is connected and fixed to the output shaft of the second clamp; the second clamping block (223) is provided with a second workpiece slot (2231), and a second positioning strip (2232) is provided in the second workpiece slot (2231); the second workpiece slot (2231) is located in front of the second processing machine head (21); the second clamping block (223) is also installed and fixed with a second pressing cylinder (224), and is axially connected to a second pressing block (225) via a circular shaft (226); one end of the second pressing block (225) is connected to the pushing rod of the second pressing cylinder (224), and the other end is located above the second workpiece slot (2231); a group of conventional claw mechanical arms (82b) are arranged in front of the second clamp (22).
8. The CNC machining combined machine for pin lock cylinder according to claim 4, characterized in that: The lock core end surface sinking device (3) comprises: a third processing head (31), a third fixture (32), and a third servo slide (33); the third servo slide (33) is mounted on a frame (20), and the third processing head (31) is mounted thereon; the structure of the third processing head (31) is the same as that of the first processing head (11); the third fixture (32) is mounted and fixed on the frame (20), and is located in front of the third processing head (31); the third fixture (32) comprises: a third mounting frame (321), a third rotating cylinder (322), a third pressing cylinder (323), a third clamping block (324), and a third pressing block (325); the third mounting frame (321) is a multi-layer structure, the bottom layer of which is fixedly mounted the third rotating cylinder (322), the middle layer is mounted the clamping body (326), and the top layer is mounted the third pressing cylinder (323); the output end of the third rotating cylinder (322) is connected to the The bottom end of the rotating shaft (327) is provided with a rotating shaft (327); the top end of the rotating shaft (327) extends upward, passes through the middle plate of the third mounting frame (321), and is connected and fixed to the clamping body (326); the rotating shaft (327) is axially connected to the middle plate of the third mounting frame (321) through a first bearing (328); a third mounting groove (3261) is provided on the clamping body (326), and a third clamping block (324) is correspondingly embedded and fixed; the third clamping block (3 24) is provided with a third workpiece groove (3241), and a third positioning strip (3242) is provided in the third workpiece groove (3241); the third pressing block (325) is located in the third mounting groove (3261), the top of which is axially connected to the pushing rod of the third pressing cylinder (323) through a second bearing (329), and the bottom extends into the third workpiece groove (3241); a group of conventional claw mechanical arms (82b) are arranged in front of the third clamp (32).
9. The CNC machining combined machine for pin lock cylinder according to claim 4, characterized in that: The first cutting device (4a) for the side groove of the lock core comprises: a fourth processing head (41), a fourth fixture (42), a fourth servo slide (43), and a lifting mechanism (44); the fourth processing head (41) is mounted and fixed on the frame (20), and its structure is the same as that of the first processing head (11); the lifting mechanism (44) is provided with a mounting seat (441) correspondingly connected and fixed to the frame (20); a lifting platform (442) is slidably connected to the mounting seat (441); a second servo motor (443) is also mounted and connected to the bottom of the mounting seat (441); the second servo motor (443) is connected to the lifting platform (442) via a screw rod (444); a fourth servo slide (43) is mounted on the surface of the lifting platform (442); a fourth fixture (42) is mounted and fixed on the slide seat of the fourth servo slide (43); the fourth fixture (42) comprises: a fourth base (421 ), a fourth pressing cylinder (422), and a fourth clamping block (423); the fourth base (421) is mounted and fixed on the fourth servo slide (43); the fourth base (421) is provided with a fourth mounting groove (4211) and a avoiding groove (4212); the fourth mounting groove (4211) is embedded and fixed with a fourth clamping block (423); the fourth clamping block (423) is provided with a fourth workpiece groove (4231), and a fourth positioning strip (4232) is provided in the fourth workpiece groove (4231); the fourth pressing cylinder (422) is mounted and fixed on the fourth base (421), and its pushing rod extends into the fourth mounting groove (4211), and is connected and fixed with a fourth pressing block (424); the fourth pressing block (424) extends into the fourth workpiece groove (4231); a group of rotating claw mechanical arms (82a) are arranged in front of the fourth clamp (42).
10. The CNC machining combined machine for pin lock cylinder according to claim 4, characterized in that: The structure and principle of the second cutting device (4b) for the side groove of the lock core are the same as those of the first cutting device (4a) for the side groove of the lock core; a group of rotating claw mechanical arms (82a) are arranged in front of the clamp in the second cutting device (4b) for the side groove of the lock core.
11. The CNC machining combined machine for pin lock cylinder according to claim 4, characterized in that: The transmission block cutting device (5) comprises: a fifth processing head (51) having the same structure as the first processing head (11), a cross translation mechanism (52), and a fifth clamp (53); the cross translation mechanism (52) and the fifth clamp (53) are independently mounted on the frame table (20); the fifth processing head (51) is mounted on the cross translation mechanism (52); the cross The translation mechanism (52) is composed of two groups of fifth servo motors (54) connected to each other; the fifth clamp (53) comprises: a fifth base (531), a mounting body (532), a fifth clamping block (533), and a fifth pressing cylinder (534); the mounting body (532) is provided with a fifth mounting groove (5321) and is fixedly mounted on the fifth base (531); the fifth clamping block (533) is fixedly mounted in the fifth mounting groove (5321); the fifth clamping block (533) is provided with a fifth workpiece groove (5331) 1), and a fifth positioning strip (5332) is provided in the fifth workpiece slot (5331); a sinking platform is provided on the fifth base (531), and a fifth pressing cylinder (534) is fixedly mounted on the sinking platform; the pushing end of the fifth pressing cylinder (534) extends into the fifth mounting slot (5321), and is connected and fixedly mounted with a fifth pressing block (535); the fifth pressing block (535) extends into the fifth workpiece slot (5331); and a group of rotating claw mechanical arms (82a) are arranged correspondingly in front of the fifth clamp (53).
12. The CNC machining combined machine for pin lock cylinder according to claim 4, characterized in that: The lock core surface milling device (6) comprises: a sixth processing head (61) and a sixth servo slide (62); the sixth servo slide (62) is mounted on a frame (20), and the sixth processing head (61) is mounted on its slide seat; the structure of the sixth processing head (61) is the same as that of the first processing head (11); and a group of rotating claw mechanical arms (82a) are arranged in front of the sixth processing head (61).
Citation Information
Patent Citations
Numerical control machining combined machine for pin tumbler lock cylinder
CN212286679U