Injection mold pre-erase machine, assembly device and process

Abstract

The invention relates to an injection mold ejector, an assembly device and a process, comprising an electromagnetic platform (2), an ejection electronic ruler (4), a positioning electronic ruler (7) and an assembly control box (8); preset process through holes (58) are distributed on the electromagnetic platform (2); the ejection electronic ruler (4) is on the lower surface of the electromagnetic platform (2), and the positioning electronic ruler (7) is on the upper surface of the electromagnetic platform (2); the assembly control box (8) is matched with a remote controller (16); when drawing a line according to the shape positioning area of ​​the ejection mold, the positioning electronic ruler (7) is matched to perform size positioning; the invention has reasonable design, compact structure and convenient use.

Description

Technical Field

[0001] The invention relates to an injection mold pre-erase machine, an assembling device and a process. Background Art

[0002] Injection molds are tools for producing plastic products; they are also tools that give plastic products a complete structure and precise dimensions. Injection molding is a processing method used in mass production of certain parts with complex shapes. Specifically, it refers to the process of injecting heated and melted plastic into the mold cavity under high pressure by an injection molding machine, and then cooling and solidifying to obtain a molded product. During the demoulding process of plastic products, plastic products are easily attached to the fixed mold, affecting the normal demoulding of the product. In the later stage, the plastic products are often separated from the fixed mold by manual knocking, which affects the product quality.

[0003] Although CN201821381453.3 fixed mold pre-pushing mechanism provides a set of pre-pushing machines, it is inconvenient to use, has poor versatility, and the pre-pushing effect is not ideal. Summary of the invention

[0004] The technical problem to be solved by the present invention is generally to provide an injection mold pre-ejector, an assembly device and a process.

[0005] To solve the above problems, the technical solution adopted by the present invention is:

[0006] An injection mold pre-erase machine, comprising

[0007] The electromagnetic platform has an ejection electronic ruler, a positioning electronic ruler and an assembly control box; preset process through holes are distributed on the electromagnetic platform; the ejection electronic ruler is on the lower surface of the electromagnetic platform, and the positioning electronic ruler is on the upper surface of the electromagnetic platform; the assembly control box is matched with a remote control; when drawing lines according to the shape positioning area of ​​the pre-ejected mold, the positioning electronic ruler is matched to perform size positioning;

[0008] The ejector plate is located below the electromagnetic platform and has an ejector rod lock buckle; the ejector rod lock buckle is provided with an ejector rod for upwardly exposing the process through hole; a guide sleeve is vertically arranged on the ejector plate;

[0009] A bottom plate is located below the ejection plate; a support column is connected to the bottom plate to be fixedly connected to the lower surface of the electromagnetic platform;

[0010] An ejection oil cylinder connected to the ejection plate is arranged on the bottom plate;

[0011] A guide column is arranged between the bottom plate and the electromagnetic platform to be inserted into the guide sleeve.

[0012] As a further improvement of the above technical solution:

[0013] A limit protection block is arranged on the lower surface of the electromagnetic platform to contact and limit the top of the upward terminal of the ejection plate;

[0014] A foot is provided at the bottom of the base plate to adjust the flatness and levelness of the electromagnetic platform;

[0015] A support rod is provided on the bottom plate for contacting the lower surface of the ejection plate located at the lower end of the downward direction;

[0016] The ejector rod lock comprises a lock ring groove arranged in the mounting hole on the ejector plate; a lock steel ball controlled by a lock spring is arranged in the lock ring groove to clamp the lower end of the ejector rod.

[0017] A method for using an injection mold pre-ejector, S1, power on to start the pre-ejector; S2, an operator uses a remote controller to start a positioning electronic ruler to draw a line on an electromagnetic platform, sets an ejection position according to the mold ejection requirements, and sets an outer shape positioning area of ​​the pre-ejected mold; S3, an operator operates a crane to hoist the mold above the pre-ejector, and places the mold according to the drawn area; S4, uses a remote controller to magnetize the electromagnetic platform to fix the mold; S5, uses a remote controller to set the mold pre-ejection height, and the ejection electronic ruler controls the ejection distance; S6, uses a remote controller to start the ejection oil cylinder to push the ejection plate and drive the ejector rod to eject; S7, uses a remote controller to control the ejection plate to reset and the electromagnetic platform to demagnetize, thus completing a circuit.

[0018] An assembly device for an injection mold pre-ejector is used to assemble the pre-ejector before use; it includes a main conveyor belt to achieve station connection; carrier parts are distributed on the main conveyor belt to carry and transfer the bottom plate;

[0019] A longitudinal sinking channel for the carrier is provided on the carrier part to facilitate the removal of the pre-lifting machine;

[0020] A carrier dead center, a carrier first rotating steel ball, a carrier second rotating steel ball, a carrier elastic auxiliary steel ball and / or a carrier buffer spring are provided on the upper surface of the carrier member so as to be in pressure contact with the lower surface of the base plate;

[0021] During adjustment, the dead center is used as the coordinate point, and the first rotating steel ball of the carrier and the second rotating steel ball of the carrier are rotated to adjust the positioning of the base plate. The carrier's elastic auxiliary steel ball and / or carrier buffer spring can reduce the impact on the dead center, the first rotating steel ball of the carrier and the second rotating steel ball of the carrier when the base plate falls.

[0022] As a further improvement of the above technical solution:

[0023] A station waiting push plate, a bottom supporting push rod and a bottom working manipulator are correspondingly arranged at the bottom of each station of the main conveyor belt;

[0024] The push plate waiting at the work station is used to block the subsequent carrier parts from moving forward and achieve longitudinal positioning;

[0025] A bottom plate dropping station is distributed on the main conveyor belt; a dropping guide frame is vertically provided just above the bottom plate dropping station;

[0026] The bottom plate of the pre-loading machine for palletizing is pre-stored in the falling guide frame; a falling separation U-shaped frame is provided below the falling guide frame, and both sides of the bottom plate are provided with process support plates, thereby forming two inverted L-shaped support arms;

[0027] The horizontal arm of the falling separation U-shaped frame is connected to the longitudinal reciprocating driving part through the falling separation hinge coupling, and falling separation upper plugs are symmetrically arranged on the inner sides of the two longitudinal arms of the falling separation U-shaped frame, and falling separation lower lifting pieces are symmetrically arranged on the inner sides of the two longitudinal arms of the falling separation U-shaped frame on the longitudinal side of the falling separation upper plug; the falling separation lower lifting piece is used to contact the lower surface of the process support plate of the bottom layer, and the falling separation upper plug is used to contact the lower surface of the process support plate of the second layer, and the falling separation lower lifting piece contacts the lower surface of the process support plate corresponding to the falling separation upper plug alternately, so that the bottom plate of the bottom layer falls; the falling separation lower lifting piece is located below the falling separation upper plug;

[0028] There are gaps between the stacked process pallets to separate the upper inserts by falling;

[0029] An adjustment manipulator is provided at a first adjustment station on a longitudinal side of the bottom plate drop station to adjust the position of the bottom plate on the carrier;

[0030] A first assembly station group is arranged in front of the first adjustment station, and the support column, the guide column, the ejection cylinder and the support rod are assembled in the first assembly station group by centralized assembly or step-by-step assembly;

[0031] A top plate installation station is arranged in front of the first assembly station group for installing the ejector plate; at the top plate installation station, a top plate conveyor line is arranged horizontally, and a top plate feeding station, a top plate adjustment station, a top plate upper assembly station, a top plate inspection station, a top plate fastening station, a top plate waiting station and a top plate falling station are sequentially distributed on the top plate conveyor line.

[0032] The top plate feeding station is used to feed the ejector plate to be assembled;

[0033] The top plate adjustment station is equipped with a manipulator for adjusting the positioning position of the ejector plate;

[0034] The upper assembly station of the ejector plate is dispersed or centralized, and is equipped with a manipulator and a corresponding component loading assembly, which is used to install the ejector rod lock, ejector rod and guide sleeve components on the ejector plate;

[0035] The top plate inspection station is equipped with an electric eye to detect whether the components on the ejector plate are installed correctly;

[0036] The top plate tightening station is equipped with a bolt tightening torque manipulator to apply a set pre-tightening force to the bolts of each component;

[0037] The top plate waiting station is provided with a top plate waiting push plate, which opens and closes to output the assembled ejector plates one by one.

[0038] The top plate falling station has a top plate receiving guide rail swung at its input end, and a top plate split flap is provided at the top plate falling station; a top plate pressing rod is provided above the top plate split flap, and a top plate terminal limit plate is provided on the top plate split flap;

[0039] The top plate waits for the ejector plate pushed by the push plate, passes through the top plate receiving guide rail to reach the top plate split flap, and is blocked and positioned by the top plate terminal limit plate. The top plate pressing rod presses down the top plate split flap to flip downward and open in a V shape, so that the ejector plate falls along the V-shaped slope to the upper assembly station of the top plate.

[0040] A pressing head is provided at the top plate installation station to fit the guide sleeve onto the guide column, and to allow the ejector plate to sit on the support rod and connect with the top of the ejector cylinder;

[0041] A second assembly station is arranged on the longitudinal front side of the assembly station on the top plate, and is equipped with a torque wrench to pre-tighten the bolts.

[0042] A platform assembly station is provided on the longitudinal front side of the second assembly station, and a platform assembly conveyor line is provided above the platform assembly station to realize the loading of the electromagnetic platform, on which the limit protection block, ejection electronic ruler, positioning electronic ruler and assembly control box are assembled;

[0043] At the platform assembly station, the pre-assembled electromagnetic platform is installed above the ejector plate and connected to the base plate through support columns and guide columns;

[0044] A conveying station is arranged on the longitudinal forward side of the platform assembly station, and an output swinging guide rail is swung at the conveying station, and the output swinging guide rail is used to be inserted into the longitudinal sinking channel of the carrier to receive the pre-lifting machine;

[0045] Install the feet and wheels on the bottom plate on the output swing guide rail;

[0046] The output swing guide rail swings to output the pre-lifting machine to the next process for electrical debugging.

[0047] An assembly process of an injection mold pre-erase machine, using a main conveyor belt to achieve station connection and transfer; carrier parts are distributed on the main conveyor belt to carry and transfer the bottom plate; the process includes the following steps:

[0048] Step 1: At the bottom plate falling station, first, place the bottom plate of the pre-palletizing machine on the falling guide frame layer, and make the bottom plate of the lowest layer be located on the falling separation lower lifting piece; then, the longitudinal reciprocating drive unit drives the falling separation U-shaped frame through the falling separation articulated coupling, so that the falling separation lower lifting piece is laterally separated from the lower surface of the process pallet, and at the same time, the falling separation upper insert is inserted into the gap between the lowest layer and the upper layer of the process pallet; and so on and so forth, so that the bottom plate falls onto the carrier;

[0049] Step 2: At the first adjustment station, the position of the bottom plate on the carrier is adjusted by adjusting the manipulator and the sensor; during the adjustment, the dead center is used as the coordinate point, and the first rotating steel ball of the carrier and the second rotating steel ball of the carrier are rotated to realize the adjustment of the positioning of the bottom plate;

[0050] Step 3: In the first assembly station group, the support column, guide column, ejection cylinder and support rod are assembled centrally or in steps, and bolts, nuts and washers are connected;

[0051] Step 4: Install the ejector plate on the bottom plate at the top plate installation station. Use the top plate conveyor line to connect the stations. First, feed the ejector plate to be assembled at the top plate delivery station. Then, adjust the positioning position of the ejector plate by the robot at the top plate adjustment station. Then, install the ejector bar lock, ejector bar and guide sleeve components on the ejector plate at the top plate upper assembly station. After that, at the top plate inspection station, use the electric eye to check whether the components on the ejector plate are installed correctly. Secondly, at the top plate tightening station, the bolt tightening torque robot applies the set pre-tightening force to the bolts of each component. , at the top plate waiting station, the assembled ejector plates are output one by one through the top plate waiting push plate opening and closing; later, at the top plate falling station, the ejector plate pushed by the top plate waiting push plate passes through the top plate receiving guide rail to reach the top plate split flap, and is blocked and positioned by the top plate terminal limit plate, and the top plate pressing rod presses the top plate split flap downward to flip open in a V shape, so that the ejector plate falls along the V-shaped slope to the top plate upper assembly station; then, at the top plate installation station, the guide sleeve is mounted on the guide column through the pressing head, the manipulator and the electric eye, and the ejector plate is seated on the support rod and connected to the top of the ejector cylinder;

[0052] Step 5: Pre-tighten the bolts with a torque wrench at the second assembly station;

[0053] Step 6: At the platform assembly station, first, load the electromagnetic platform on the platform assembly conveyor line and assemble the limit protection block, ejection electronic ruler, positioning electronic ruler and assembly control box in sequence; then, at the platform assembly station, install the pre-installed electromagnetic platform above the ejection plate and connect it to the bottom plate through support columns and guide columns respectively;

[0054] Step 7: At the conveying station, first, the pre-pushing machine is received by the output swing guide rail; then, the feet and wheels are installed on the bottom plate on the output swing guide rail;

[0055] Secondly, the output swing guide rail swings to output the pre-pushing machine to the next process for electrical debugging. The invention has reasonable design, low cost, durability, safety and reliability, simple operation, time and labor saving, money saving, compact structure and convenient use. BRIEF DESCRIPTION OF THE DRAWINGS

[0056] Figure 1 It is a schematic diagram of the use structure of the present invention.

[0057] Figure 2 It is a structural schematic diagram of the present invention.

[0058] Figure 3 It is a structural schematic diagram of the present invention.

[0059] Among them: 1. Support column; 2. Electromagnetic platform; 3. Limit protection block; 4. Ejection electronic ruler; 5. Ejector stick lock; 6. Ejector stick; 7. Positioning electronic ruler; 8. Assembly control box; 9. Guide column; 10. Ejector plate; 11. Guide sleeve; 12. Ejector cylinder; 13. Support rod; 14. Bottom plate; 15. Foot; 16. Remote control; 17. Lock ring groove; 18. Lock steel ball; 19. Lock spring; 20. Main conveyor belt; 21. Carrier; 22. Carrier longitudinal sinking channel; 23. Carrier dead center; 24. Carrier first rotating steel ball; 25. Carrier second rotating steel ball; 26. Carrier elastic auxiliary steel ball; 27. Carrier buffer spring; 28. Station waiting push plate; 29. ​​Bottom support ejector; 30. Bottom working manipulator; 31. Bottom plate falling station; 32. Falling guide frame ;33. Falling and separating U-shaped frame;34. Falling and separating articulated coupling;35. Falling and separating upper insert;36. Falling and separating lower lifting piece;37. First adjustment station;38. First assembly station group;39. Top plate installation station;40. Top plate conveyor line;41. Top plate feeding station;42. Top plate adjustment station;43. Top plate upper assembly station;44. Top plate inspection station;45. Top plate fastening station;46. Top plate waiting station;47. Top plate waiting push plate;48. Top plate receiving guide rail;49. Top plate falling station;50. Top plate split flap;51. Top plate lower pressure rod;52. Top plate terminal limit plate;53. Second assembly station;54. Platform assembly conveyor line;55. Platform assembly station;56. Conveying station;57. Output swing guide rail;58. Process through hole. DETAILED DESCRIPTION

[0060] like Figure 1-3As shown, the injection mold pre-ejection machine of this embodiment includes an electromagnetic platform 2, an ejection electronic ruler 4, a positioning electronic ruler 7 and an assembly control box 8; preset process through holes 58 are distributed on the electromagnetic platform 2; the ejection electronic ruler 4 is on the lower surface of the electromagnetic platform 2, and the positioning electronic ruler 7 is on the upper surface of the electromagnetic platform 2; the assembly control box 8 is matched with a remote control 16; when drawing lines according to the shape positioning area of ​​the pre-ejection mold, the positioning electronic ruler 7 is matched to perform size positioning;

[0061] The ejector plate 10 is located below the electromagnetic platform 2 and has an ejector rod lock 5 thereon; the ejector rod lock 5 has an ejector rod 6 for upwardly exposing the process through hole 58; a guide sleeve 11 is vertically arranged on the ejector plate 10;

[0062] The bottom plate 14 is located below the ejection plate 10; a support column 1 is connected to the bottom plate 14 to be fixedly connected to the lower surface of the electromagnetic platform 2;

[0063] An ejection oil cylinder 12 connected to the ejection plate 10 is provided on the bottom plate 14;

[0064] A guide column 9 is provided between the bottom plate 14 and the electromagnetic platform 2 to be inserted into the guide sleeve 11 .

[0065] A limit protection block 3 is provided on the lower surface of the electromagnetic platform 2 to contact and limit the top end of the upper terminal of the ejection plate 10;

[0066] A foot 15 is provided at the bottom of the base plate 14 to adjust the flatness and levelness of the electromagnetic platform 2;

[0067] A support rod 13 is provided on the bottom plate 14 to contact the lower surface of the ejection plate 10 at the lower end of the downward direction;

[0068] The ejector rod lock 5 includes a lock ring groove 17 arranged in the mounting hole on the ejection plate 10; a lock steel ball 18 controlled by a lock spring 19 is arranged in the lock ring groove 17 to clamp the lower end of the ejector rod 6.

[0069] The method for using the injection mold pre-ejector of the present embodiment is as follows: S1, power on and start the pre-ejector; S2, the operator uses the remote control 16 to start the positioning electronic ruler 7 to draw a line on the electromagnetic platform 2, sets the ejection position 6 according to the mold ejection requirements, and sets the shape positioning area of ​​the pre-ejected mold; S3, the operator operates the crane to hoist the mold above the pre-ejector and places the mold according to the marked area; S4, uses the remote control 16 to magnetize the electromagnetic platform 2 to fix the mold; S5, uses the remote control 16 to set the mold pre-ejection height, and the ejection electronic ruler 4 controls the ejection distance; S6, uses the remote control 16 to start the ejection cylinder 12 to work, thereby pushing the ejection plate 10 and driving the ejector rod 6 to eject; S7, uses the remote control 16 to control the ejection plate 10 to reset and the electromagnetic platform 1 to demagnetize, thus completing a circuit.

[0070] The assembling device of the pre-ejector of the injection mold in this embodiment is used to assemble the pre-ejector before use; it includes a main conveyor belt 20 to achieve station connection; carrier parts 21 are distributed on the main conveyor belt 20 to carry and transfer the bottom plate 14;

[0071] There is a longitudinally downward sunken channel 22 on the carrier part 21 to facilitate the removal of the pre-ejector;

[0072] On the upper surface of the carrier part 21, there are carrier dead center tips 23, carrier first rotating steel balls 24, carrier second rotating steel balls 25, carrier elastic auxiliary steel balls 26 and / or carrier buffer springs 27 to make pressure contact with the lower surface of the bottom plate 14;

[0073] During adjustment, taking the dead center tip 23 as the coordinate point, it is rotated and supported by the carrier first rotating steel ball 24 and the carrier second rotating steel ball 25 to realize the adjustment of the positioning of the bottom plate 14. The carrier elastic auxiliary steel ball 26 and / or the carrier buffer spring 27 reduce the impact on the dead center tip 23, the carrier first rotating steel ball 24 and the carrier second rotating steel ball 25 when the bottom plate 14 falls.

[0074] At the lower part of each station of the main conveyor belt 20, there are corresponding station waiting push plates 28, bottom support ejector rods 29 and bottom working manipulators 30;

[0075] The station waiting push plate 28 is used to block the forward movement of the subsequent carrier part 21 and realize longitudinal positioning;

[0076] There is a bottom plate falling station 31 distributed on the main conveyor belt 20; directly above the bottom plate falling station 31, there is a vertically arranged falling guiding frame 32;

[0077] The bottom plate 14 of the pre-ejector stacked in a pallet is pre-stored in the falling guiding frame 32; there is a falling separation U-shaped frame 33 below the falling guiding frame 32. Process pallets 59 are provided on both side parts of the bottom plate 14, thus forming two inverted L-shaped supporting hands;

[0078] The cross-arm part of the falling separation U-shaped frame 33 is connected to the longitudinal reciprocating driving part through a falling separation hinge coupling 34. Falling separation upper inserts 35 are symmetrically arranged on the inner sides of the two longitudinal arms of the falling separation U-shaped frame 33. Falling separation lower lifting pieces 36 are symmetrically arranged on the inner sides of the two longitudinal arms of the falling separation U-shaped frame 33 and are located longitudinally on one side of the falling separation upper inserts 35; the falling separation lower lifting pieces 36 are used to contact the lower surface of the bottommost process pallet 59 and the falling separation upper inserts 35 are used to contact the lower surface of the second-layer process pallet 59. The falling separation lower lifting pieces 36 and the falling separation upper inserts 35 alternately contact the lower surface of the corresponding process pallet 59, so that the bottommost bottom plate 14 falls; the falling separation lower lifting pieces 36 are located below the falling separation upper inserts 35;

[0079] There are gaps between the stacked process trays 59 to separate the upper inserts 35 by falling;

[0080] At the first adjustment station 37 on the longitudinal side of the bottom plate falling station 31, an adjustment robot is provided to adjust the position of the bottom plate 14 on the carrier 21;

[0081] A first assembly station group 38 is provided in front of the first adjustment station 37, and the support column 1, the guide column 9, the ejection cylinder 12 and the support rod 13 are assembled in a centralized manner or in steps in the first assembly station group 38;

[0082] A top plate installation station 39 is arranged in front of the first assembly station group 38 for installing the ejector plate 10; at the top plate installation station 39, a top plate conveyor line 40 is arranged horizontally, and a top plate feeding station 41, a top plate adjustment station 42, a top plate upper assembly station 43, a top plate inspection station 44, a top plate fastening station 45, a top plate waiting station 46 and a top plate falling station 49 are sequentially distributed on the top plate conveyor line 40.

[0083] The ejector plate feeding station 41 is used to feed the ejector plate 10 to be assembled;

[0084] The ejector plate adjustment station 42 is provided with a manipulator for adjusting the positioning position of the ejector plate 10;

[0085] The top plate upper assembly station 43 is dispersed or centralized, and is equipped with a manipulator and a corresponding component loading assembly, which is used to install the ejector rod lock 5, the ejector rod 6 and the guide sleeve 11 components on the ejector plate 10;

[0086] The ejector plate inspection station 44 is provided with an electric eye for detecting whether the components on the ejector plate 10 are correctly installed;

[0087] The top plate tightening station 45 is provided with a bolt tightening torque manipulator for applying a set pre-tightening force to the bolts of each component;

[0088] The ejector plate waiting station 46 is provided with an ejector plate waiting push plate 47, which is opened and closed to output the assembled ejector plates 10 one by one.

[0089] A top plate lowering station 49 is provided with a top plate receiving guide rail 48 at its input end, and a top plate split flap 50 is provided at the top plate lowering station 49; a top plate pressing rod 51 is provided above the top plate split flap 50, and a top plate terminal limit plate 52 is provided on the top plate split flap 50;

[0090] The ejector plate 10 pushed by the top plate push plate 47 passes through the top plate receiving guide rail 48 to reach the top plate split flap 50, and is blocked and positioned by the top plate terminal limit plate 52. The top plate pressing rod 51 presses down the top plate split flap 50 to flip downward and open in a V shape, so that the ejector plate 10 falls along the V-shaped slope to the upper assembly station 43 of the top plate.

[0091] A pressing head is provided at the top plate installation station 39 to fit the guide sleeve 11 onto the guide column 9, and to allow the ejection plate 10 to sit on the support rod 13 and connect to the top of the ejection cylinder 12;

[0092] A second assembly station 53 is provided on the longitudinal front side of the assembly station 43 on the top plate, and is equipped with a torque wrench to pre-tighten the bolts.

[0093] A platform assembly station 55 is provided on the longitudinally forward side of the second assembly station 53, and a platform assembly conveyor line 54 is provided above the platform assembly station 55 to realize the loading of the electromagnetic platform 2, on which the limit protection block 3, the ejection electronic ruler 4, the positioning electronic ruler 7 and the assembly control box 8 are assembled;

[0094] At the platform assembly station 55, the pre-assembled electromagnetic platform 2 is installed above the ejection plate 10 and connected to the bottom plate 14 through the support column 1 and the guide column 9 respectively;

[0095] A conveying station 56 is provided on the longitudinally forward side of the platform assembly station 55, and an output swing guide rail 57 is swinging at the conveying station 56, and the output swing guide rail 57 is used to be inserted into the longitudinal sinking channel 22 of the carrier to receive the pre-lifting machine;

[0096] Install the footrest 15 and wheels on the bottom plate 14 on the output swing guide rail 57;

[0097] The output swing guide rail 57 swings to output the pre-top machine to the next process for electrical debugging.

[0098] The assembly process of the injection mold pre-erase machine of this embodiment uses the main conveyor belt 20 to achieve the station connection and transfer; the carrier parts 21 are distributed on the main conveyor belt 20 to carry and transfer the bottom plate 14; the process includes the following steps:

[0099] Step 1: At the bottom plate falling station 31, first, the bottom plate 14 of the pre-loading machine for pre-stored palletizing is placed on the falling guide frame 32, and the bottom plate 14 of the lowest layer is located on the falling separation lower lifting piece 36; then, the longitudinal reciprocating driving part drives the falling separation U-shaped frame 33 through the falling separation hinge coupling 34, so that the falling separation lower lifting piece 36 is laterally separated from the lower surface of the process support plate 59, and at the same time, the falling separation upper inserting piece 35 is inserted into the gap between the bottom layer and the upper layer of the process support plate 59; and so on and so forth, so that the bottom plate 14 falls onto the carrier 21;

[0100] Step 2: At the first adjustment station 37, the position of the bottom plate 14 on the carrier 21 is adjusted by adjusting the manipulator and the sensor; during the adjustment, the dead center 23 is used as the coordinate point, and the first rotating steel ball 24 and the second rotating steel ball 25 of the carrier are supported and rotated to achieve the adjustment of the positioning of the bottom plate 14;

[0101] Step 3: In the first assembly station group 38, the support column 1, the guide column 9, the ejection cylinder 12 and the support rod 13 are assembled centrally or in steps, and the bolts, nuts and washers are connected;

[0102] Step 4: At the top plate installation station 39, the ejector plate 10 is installed on the bottom plate 14; the top plate conveyor line 40 is used to achieve station connection. First, the ejector plate 10 to be assembled is fed into the top plate feeding station 41; then, at the top plate adjustment station 42, the positioning position of the ejector plate 10 is adjusted by a manipulator; then, at the top plate upper assembly station 43, the ejector rod lock 5, the ejector rod 6 and the guide sleeve 11 are respectively installed on the ejector plate 10; then, at the top plate inspection station 44, the electric eye is used to detect whether the components on the ejector plate 10 are installed correctly; secondly, at the top plate tightening station 45, the bolt tightening torque manipulator applies a set pre-tightening force to the bolts of each component; again, at the top plate At the waiting station 46, the assembled ejector plates 10 are output one by one through the opening and closing of the top plate waiting push plate 47; later, at the top plate falling station 49, the ejector plate 10 pushed by the top plate waiting push plate 47 passes through the top plate receiving guide rail 48 and reaches the top plate split flap 50, and is blocked and positioned by the top plate terminal limit plate 52, and the top plate pressing rod 51 presses the top plate split flap 50 downward to flip open in a V shape, so that the ejector plate 10 falls along the V-shaped slope to the top plate upper assembly station 43; then, at the top plate installation station 39, the guide sleeve 11 is mounted on the guide column 9 through the pressing head, the manipulator and the electric eye, and the ejector plate 10 is seated on the support rod 13 and connected to the top of the ejection cylinder 12;

[0103] Step 5: pre-tighten the bolts at the second assembly station 53 using a torque wrench;

[0104] Step 6: At the platform assembly station 55, first, the electromagnetic platform 2 is loaded on the platform assembly conveyor line 54 and the limit protection block 3, the ejection electronic ruler 4, the positioning electronic ruler 7 and the assembly control box 8 are assembled in sequence; then, at the platform assembly station 55, the pre-assembled electromagnetic platform 2 is installed above the ejection plate 10 and connected to the bottom plate 14 through the support column 1 and the guide column 9 respectively;

[0105] Step 7, at the conveying station 56, first, the pre-pushing machine is received by the output swing guide rail 57; then, the footrest 15 and the wheels are installed on the bottom plate 14 on the output swing guide rail 57;

[0106] Secondly, the output swing guide rail 57 swings to output the pre-top machine to the next process for electrical debugging.

[0107] The injection mold pre-ejection machine of the present invention is mainly used for the ejection pre-inspection of the injection mold. Before the mold is put into the injection molding machine for mold trial, the ejection condition of the mold and the action effect of each part during ejection can be checked, thereby reducing the dependence on the injection molding machine and saving the mold trial cost.

[0108] The uses of this device are:

[0109] Power on the pre-ejection machine, use the remote control 16 to start the positioning electronic ruler 7, draw a line on the electromagnetic platform 2, set the shape positioning area of ​​the pre-ejection mold, and set the ejection position 6 according to the mold ejection requirements; at this time, the operator operates the crane to lift the mold above the pre-ejection machine and place the mold according to the drawn area;

[0110] Use the remote controller 16 again to magnetize the electromagnetic platform 2 to fix the mold;

[0111] Use the 16 remote controller to set the mold pre-ejection height, and the ejection electronic ruler 4 controls the ejection distance;

[0112] Use the remote controller 16 to start the ejection oil cylinder 12 to push the ejection plate 10 and drive the ejection rod 6 to eject;

[0113] Use the 16 remote controller to push out and reset, and the electromagnetic platform 2 is demagnetized, thus completing a circuit.

[0114] The equipment of the present invention can perform pre-ejection operation for molds below 1000 tons. Since the ejection holes of each set of molds are different, 29 ejection holes are designed. The ejector rod 6 of each hole can be quickly disassembled and assembled, and each ejector rod 6 has a set of ejector rod lock buckles 5 for control.

[0115] All signal instructions of the remote controller 16 are compiled by the assembly control box 8 and sent to each functional area.

[0116] The pre-ejection machine of the present invention adopts intelligent control, digital drawing and data ejection, which greatly facilitates the operation of employees. The mold is conventionally fixed by a pressing plate, especially when the injection molding machine is injecting, a pressing plate is also used for fixing. This wastes a lot of operator time. It takes at least half an hour to put on the pressing plate, tighten the screws, and fix a set of molds. The present invention adopts intelligent control, and the mold dimensions are input by the remote control. The electronic ruler directly draws lines on the platform. The operator only needs to place it according to the position, and then the electromagnetic platform controlled by the remote control can realize free locking of the mold, which saves a lot of manpower and time. At the same time, pressing plates, screws, screw wrenches and tool boxes are not needed.

[0117] During the pre-ejection test, it is also controlled by a remote control. Only the mold ejection size needs to be input. The operator can get close to the electromagnetic platform to observe the mold ejection process and mold matching conditions, thereby reducing problems during injection molding.

[0118] 80% of the problems in the first mold test are concentrated in the rear mold part, and 60% of the problems in the rear mold are related to ejection. The support pin, inclined ejector, spring plate, retraction and other structures need to be dynamically tested. It is necessary to test the opening and closing smoothness of the single piece and the entire assembly, as well as the stroke problem. These are problems that are not easy to find during the research and fitting by the fitter. With the pre-ejection machine, the above problems can be avoided.

[0119] The present invention realizes the batch automatic production of the pre-pushing machine and reduces the assembly error caused by manual operation.

Claims

1. An assembly device for an injection mold ejector, Features: Used for assembling a pre-top machine before use; it comprises a main conveyor belt (20) to achieve workstation connection; carrier parts (21) are distributed on the main conveyor belt (20) to carry and transfer the bottom plate (14); A carrier longitudinal sinking channel (22) is provided on the carrier member (21) in the longitudinal direction to facilitate the removal of the pre-lifting machine; The upper surface of the carrier member (21) is provided with a carrier dead center (23), a carrier first rotating steel ball (24), a carrier second rotating steel ball (25), a carrier elastic auxiliary steel ball (26) and / or a carrier buffer spring (27) so as to be in pressure contact with the lower surface of the base plate (14); During adjustment, the dead center (23) is used as a coordinate point, and the first rotating steel ball (24) and the second rotating steel ball (25) of the carrier are supported and rotated to achieve adjustment of the positioning of the bottom plate (14). The elastic auxiliary steel ball (26) and / or the buffer spring (27) of the carrier are used to reduce the impact on the dead center (23), the first rotating steel ball (24) and the second rotating steel ball (25) of the carrier when the bottom plate (14) falls. A station waiting push plate (28), a bottom support push rod (29) and a bottom working manipulator (30) are correspondingly arranged at the bottom of each station of the main conveyor belt (20); The push plate (28) at the work station is used to block the subsequent carrier (21) from moving forward and achieve longitudinal positioning; A bottom plate dropping station (31) is distributed on the main conveyor belt (20); a dropping guide frame (32) is vertically provided just above the bottom plate dropping station (31); A bottom plate (14) of a pre-loading machine for stacking is pre-stored on the falling guide frame (32); a falling separation U-shaped frame (33) is provided below the falling guide frame (32); and both sides of the bottom plate (14) are provided with process support plates (59), thereby forming two inverted L-shaped support arms; The horizontal arm portion of the falling separation U-shaped frame (33) is connected to the longitudinal reciprocating driving portion via a falling separation hinge coupling (34); falling separation upper inserting pieces (35) are symmetrically arranged on the inner sides of the two longitudinal arms of the falling separation U-shaped frame (33); falling separation lower lifting pieces (36) are symmetrically arranged on the inner sides of the two longitudinal arms of the falling separation U-shaped frame (33) and are located on one longitudinal side of the falling separation upper inserting piece (35); the falling separation lower lifting piece (36) is used to contact the lower surface of the process support plate (59) at the bottom layer, and the falling separation upper inserting piece (35) is used to contact the lower surface of the process support plate (59) at the second layer; the falling separation lower lifting piece (36) and the falling separation upper inserting piece (35) contact the lower surface of the process support plate (59) corresponding to each other alternately, so that the bottom plate (14) at the bottom layer falls; the falling separation lower lifting piece (36) is located below the falling separation upper inserting piece (35); There are gaps between the stacked process trays (59) to separate the upper inserts (35) by falling; An adjustment robot is provided at a first adjustment station (37) on a longitudinal side of the bottom plate falling station (31) to adjust the position of the bottom plate (14) on the carrier (21); A first assembly station group (38) is arranged in front of the first adjustment station (37), and the support column (1), the guide column (9), the ejection cylinder (12) and the support rod (13) are assembled centrally or in steps in the first assembly station group (38); A top plate installation station (39) is arranged in front of the first assembly station group (38) for installing the ejector plate (10); a top plate conveyor line (40) is arranged transversely at the top plate installation station (39), and a top plate feeding station (41), a top plate adjustment station (42), a top plate upper assembly station (43), a top plate inspection station (44), a top plate fastening station (45), a top plate waiting station (46), and a top plate lowering station (49) are sequentially arranged on the top plate conveyor line (40); A top plate feeding station (41) for feeding the ejector plate (10) to be assembled; A top plate adjustment station (42) is provided with a manipulator for adjusting the positioning position of the ejection plate (10); The top plate upper assembly station (43) is dispersedly or centrally arranged, and is equipped with a manipulator and a corresponding component loading assembly, and is used to respectively install the ejector rod lock buckle (5), the ejector rod (6) and the guide sleeve (11) components on the ejector plate (10); The ejector plate inspection station (44) is provided with an electric eye for detecting whether the components on the ejector plate (10) are correctly installed; The top plate tightening station (45) is provided with a bolt tightening torque manipulator for applying a set pre-tightening force to the bolts of each component; A top plate waiting station (46) is provided with a top plate waiting push plate (47), which is opened and closed to realize the output of assembled ejection plates (10) one by one; a top plate falling station (49) is provided with a top plate receiving guide rail (48) at its input end, and a top plate split flap (50) is provided at the top plate falling station (49); a top plate pressing rod (51) is provided above the top plate split flap (50), and a top plate terminal limit plate (52) is provided on the top plate split flap (50); The ejector plate (10) pushed by the ejector plate (47) passes through the ejector plate receiving guide rail (48) and reaches the ejector plate split flap (50), and is stopped and positioned by the ejector plate terminal limit plate (52). The ejector plate pressing rod (51) presses the ejector plate split flap (50) downward to flip and open in a V shape, so that the ejector plate (10) falls along the V-shaped inclined surface to the upper assembly station (43) of the ejector plate; a pressing head is provided at the ejector plate installation station (39) to fit the guide sleeve (11) onto the guide column (9), so that the ejector plate (10) is seated on the support rod (13) and connected to the top of the ejector oil cylinder (12); A second assembly station (53) is provided on the longitudinally forward side of the assembly station (43) on the top plate, and is equipped with a torque wrench to achieve pre-tightening of the bolts; a platform assembly station (55) is provided on the longitudinally forward side of the second assembly station (53), and a platform assembly conveyor line (54) is provided above the platform assembly station (55) to achieve loading of the electromagnetic platform (2), on which a limit protection block (3), an ejection electronic ruler (4), a positioning electronic ruler (7) and an assembly control box (8) are assembled; At the platform assembly station (55), the pre-assembled electromagnetic platform (2) is installed above the ejection plate (10) and connected to the bottom plate (14) via the support column (1) and the guide column (9).

2. An assembly process for an injection mold pre-erase machine, Features: An assembly device for an injection mold pre-erase machine according to claim 1; A conveying station (56) is provided on the longitudinally forward side of the platform assembly station (55), and an output swinging guide rail (57) is swung at the conveying station (56), and the output swinging guide rail (57) is used to be inserted into the longitudinal sinking channel (22) of the carrier to receive the pre-lifting machine; Installing a foot (15) and a wheel on the bottom plate (14) on the output swing guide rail (57); The output swing guide rail (57) swings to output the pre-pushing machine to the next process for electrical debugging; The main conveyor belt (20) is also used to realize the workstation connection and transfer; carrier parts (21) are distributed on the main conveyor belt (20) to carry the bottom plate (14) and transfer it; the process includes the following steps; Step 1: At the bottom plate falling station (31), first, the bottom plate (14) of the pre-loading machine for pre-stored palletizing is placed on the falling guide frame (32), and the bottom plate (14) of the lowest layer is located above the falling separation lower lifting piece (36); then, the longitudinal reciprocating driving part drives the falling separation U-shaped frame (33) through the falling separation hinge coupling (34), so that the falling separation lower lifting piece (36) is laterally separated from the lower surface of the process support plate (59), and at the same time, the falling separation upper inserting piece (35) is inserted into the gap between the bottom layer and the upper layer of the process support plate (59); and the reciprocating movement is repeated in this way, so that the bottom plate (14) falls onto the carrier (21); Step 2, at the first adjustment station (37), the position of the bottom plate (14) on the carrier (21) is adjusted by adjusting the manipulator and the sensor; during the adjustment, the dead center (23) is used as a coordinate point, and the first rotating steel ball (24) and the second rotating steel ball (25) of the carrier are supported and rotated to achieve adjustment of the positioning of the bottom plate (14); Step three, at the first assembly station group (38), centrally assembling or assembling in steps the support column (1), the guide column (9), the ejection cylinder (12) and the support rod (13), and connecting the bolts, nuts and washers; Step 4: at the top plate installation station (39), the ejector plate (10) is installed on the bottom plate (14); the top plate conveyor line (40) is used to achieve station connection. First, the ejector plate (10) to be assembled is fed into the top plate feeding station (41); then, at the top plate adjustment station (42), the positioning position of the ejector plate (10) is adjusted by a manipulator; then, at the top plate upper assembly station (43), the ejector rod lock buckle (5), the ejector rod (6) and the guide sleeve (11) are respectively installed on the ejector plate (10); then, at the top plate inspection station (44), the electric eye is used to detect whether the components on the ejector plate (10) are correctly installed; secondly, at the top plate tightening station (45), the bolt tightening torque manipulator applies a set pre-tightening force to the bolts of each component; thirdly, at the top plate waiting station (45), the bolt tightening torque manipulator applies a set pre-tightening force to the bolts of each component; At the top plate lowering station (49), the ejector plates (10) assembled are output one by one through the top plate waiting push plate (47) opening and closing; later, at the top plate lowering station (49), the ejector plates (10) pushed by the top plate waiting push plate (47) pass through the top plate receiving guide rail (48) to reach the top plate split flap (50), and are blocked and positioned by the top plate terminal limit plate (52), and the top plate lowering rod (51) presses the top plate split flap (50) downward to flip and open in a V shape, so that the ejector plates (10) fall along the V-shaped inclined surface to the top plate upper assembly station (43); then, at the top plate installation station (39), the guide sleeve (11) is mounted on the guide column (9) through the lowering head, the manipulator and the electric eye, and the ejector plates (10) are seated on the support rod (13) and connected to the top of the ejection oil cylinder (12); Step 5: pre-tighten the bolts using a torque wrench at the second assembly station (53); Step 6: At the platform assembly station (55), first, the electromagnetic platform (2) is loaded on the platform assembly conveyor line (54) and the limit protection block (3), the ejection electronic ruler (4), the positioning electronic ruler (7) and the assembly control box (8) are assembled in sequence; then, at the platform assembly station (55), the pre-assembled electromagnetic platform (2) is installed above the ejection plate (10) and connected to the bottom plate (14) through the support column (1) and the guide column (9). Step 7, at the conveying station (56), first, the pre-pushing machine is received by the output swing guide rail (57); then, the footrest (15) and the wheels are installed on the bottom plate (14) on the output swing guide rail (57); Secondly, the output swing guide rail (57) swings to output the pre-top machine to the next process for electrical debugging.

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