A small concrete prefabricated part rapid vibration forming device

Abstract

The application discloses a small-sized concrete prefabricated part rapid vibration forming device, which comprises a bottom plate, a mold and a vibrator, a plurality of supporting columns are fixedly connected to the four corners of the lower end of the bottom plate, guide rails are fixedly connected to the upper end of the bottom plate, sliding blocks one are clamped in the guide rails, the sliding blocks one are slidably connected with the guide rails, mounting seats are fixedly connected to the upper end of the sliding blocks one, fixed plates are fixedly connected to the lower end of the mounting seats, electric telescopic rods are connected to the fixed plates, and fixing frames are connected to the electric telescopic rods.

Description

Technical Field

[0001] This invention relates to the field of concrete production technology, specifically a small-scale concrete precast component rapid vibration molding device. Background Technology

[0002] Precast concrete components are building components made in a factory using concrete as the basic material. They include beams, slabs, columns, and architectural finishing accessories.

[0003] Currently, the production of small precast concrete components often requires workers to manually use vibrators to remove air bubbles from the concrete, which is a heavy burden on the workers. Furthermore, manual application of release agent before mold use reduces work efficiency. Therefore, this invention provides a rapid vibration molding device for small precast concrete components to solve the aforementioned problems. Summary of the Invention

[0004] The purpose of this invention is to provide a rapid vibration molding device for small precast concrete components to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A small concrete precast component rapid vibration molding device includes a base plate, a mold, and a vibrator. Several support columns are fixedly connected to the four corners of the lower end of the base plate, and a guide rail is fixedly connected to the upper end of the base plate. A slider is inserted in the guide rail and is slidably connected to the guide rail. An installation seat is fixedly connected to the upper end of the slider.

[0007] A fixed plate is fixedly connected to the lower end of the mounting base. An electric telescopic rod is connected to the fixed plate. A fixed frame is connected to the electric telescopic rod. The fixed frame is fixedly connected to the base plate. A screw rod is inserted inside the mounting base. The screw rod is rotatably connected to the mounting base. A motor is installed on the screw rod. A slider two is sleeved on the outside of the screw rod. A connecting plate is fixedly connected to the upper end of the slider two. A mounting plate is fixedly connected to the connecting plate. A coating mechanism is installed on the mounting plate. A lifting device two is installed on the lower side of the mounting plate. The lifting device two is connected to the vibrator.

[0008] As a further embodiment of the present invention, casters are installed on the support column, a support plate is fixedly connected to the support column, multiple support plates are provided, and a counterweight is installed at the lower end of the base plate.

[0009] As a further embodiment of the present invention, multiple guide rails are provided, which are distributed in parallel, and baffles are fixedly connected to the ends of the guide rails.

[0010] As a further embodiment of the present invention, the second slider is connected to the screw via a thread, and the second slider is inserted into the mounting base and slidably connected to the mounting base.

[0011] As a further embodiment of the present invention, the lifting plate is provided with locking plates on both the upper and lower sides, and the locking plates are fixedly connected to the connector.

[0012] As a further embodiment of the present invention, the coating mechanism includes a storage tank, which is fixedly connected to the mounting plate, and a feeding pump is installed inside the storage tank.

[0013] As a further embodiment of the present invention, the feeding pump is equipped with a connecting pipe, and a connector is installed at the end of the connecting pipe. The connector is inserted into the lifting plate, and a lifting device is installed on the lifting plate.

[0014] As a further embodiment of the present invention, the connector has a plurality of discharge holes extending through it, and the outside of the connector is wrapped with a wiping cloth.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. When using this invention, an external power supply and controller are used. The installation plate is moved by the cooperation of various components such as the guide rail, slider one, mounting base, fixing plate, electric telescopic rod, fixing frame, screw, motor, slider two, connecting plate, and installation plate. The position of the lifting device two and the vibrator are adjusted by adjusting the position of the installation plate. The vibrator removes the voids inside the concrete and can fully vibrate the concrete in the mold to ensure product quality.

[0017] 2. Add release agent to the storage tank. The release agent flows into the connector through the connecting pipe via the feeding pump. The connector is equipped with multiple discharge holes. The release agent flows out from the discharge holes and wets the wiping cloth. Apply the release agent to the mold through the wiping cloth. Adjust the position of the connector by using the electric telescopic rod, motor, and lifting device to ensure that the release agent can be applied evenly and fully. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of a small-scale concrete precast component rapid vibration molding device.

[0019] Figure 2 This is a schematic diagram of the mounting base in a rapid vibration molding device for small precast concrete components.

[0020] Figure 3 This is a schematic diagram of the internal structure of the storage box in a small-scale concrete precast component rapid vibration molding device.

[0021] Figure 4 In a rapid vibration molding device for small precast concrete components Figure 3 A schematic diagram of the structure at point A in the middle.

[0022] Figure 5 This is a schematic diagram of the mounting plate in a rapid vibration molding device for small precast concrete components.

[0023] In the diagram: 1. Base plate; 2. Mold; 3. Support column; 4. Caster; 5. Guide rail; 6. Slider 1; 7. Mounting base; 8. Fixing plate; 9. Electric telescopic rod; 10. Fixing frame; 11. Screw; 12. Motor; 13. Slider 2; 14. Connecting plate; 15. Mounting plate; 16. Storage box; 17. Feeding pump; 18. Connecting pipe; 19. Connector; 20. Lifting plate; 21. Clip plate; 22. Lifting device 1; 23. Discharge hole; 24. Wiping cloth; 25. Lifting device 2; 26. Vibrator; 27. Counterweight; 28. Support plate; 29. ​​Baffle. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0025] Please see Figures 1-5 In this embodiment of the invention, a small concrete precast component rapid vibration molding device includes a base plate 1, a mold 2, and a vibrator 26. Several support columns 3 are fixedly connected to the four corners of the lower end of the base plate 1. Casters 4 are installed on the support columns 3. Support plates 28 are fixedly connected to the support columns 3. Multiple support plates 28 are provided. A counterweight block 27 is installed at the lower end of the base plate 1. A guide rail 5 is fixedly connected to the upper end of the base plate 1. Multiple guide rails 5 are provided and distributed in parallel. A baffle 29 is fixedly connected to the end of the guide rail 5. A slider 6 is inserted in the guide rail 5 and is slidably connected to the guide rail 5. A mounting base 7 is fixedly connected to the upper end of the slider 6.

[0026] A fixing plate 8 is fixedly connected to the lower end of the mounting base 7. An electric telescopic rod 9 is connected to the fixing plate 8, and a fixing frame 10 is connected to the electric telescopic rod 9. The fixing frame 10 is fixedly connected to the base plate 1. A screw 11 is inserted inside the mounting base 7 and is rotatably connected to the mounting base 7. A motor 12 is mounted on the screw 11. A slider 13 is sleeved on the outside of the screw 11 and is threadedly connected to the screw 11. The slider 13 is inserted into the mounting base 7 and slidably connected to it. A connecting plate 14 is fixedly connected to the upper end of the slider 13, and a mounting plate 15 is fixedly connected to the connecting plate 14. A coating mechanism is mounted on the mounting plate 15. The structure includes a storage tank 16, which is fixedly connected to the mounting plate 15. A feeding pump 17 is installed inside the storage tank 16. A connecting pipe 18 is installed on the feeding pump 17. A connector 19 is installed at the end of the connecting pipe 18. The connector 19 is inserted into the lifting plate 20. The upper and lower sides of the lifting plate 20 are provided with retaining plates 21, which are fixedly connected to the connector 19. A lifting device 22 is installed on the lifting plate 20. Several discharge holes 23 are passed through the connector 19. A wiping cloth 24 is wrapped around the outside of the connector 19. A second lifting device 25 is installed on the lower side of the mounting plate 15. The second lifting device 25 is connected to the vibrator 26.

[0027] The working principle of this invention is:

[0028] In use, this invention is powered by an external power supply and controller. The mounting plate 15 is moved by the cooperation of various components, including guide rail 5, slider 1 6, mounting base 7, fixing plate 8, electric telescopic rod 9, fixing frame 10, screw 11, motor 12, slider 2 13, connecting plate 14, and mounting plate 15. The position of the lifting device 25 and vibrator 26 is adjusted by adjusting the position of the mounting plate 15. The vibrator 26 removes voids inside the concrete, which can fully vibrate the concrete in the mold 2 to ensure product quality. Release agent is added to the storage box 16. The release agent flows into the connector 19 through the connecting pipe 18 via the feeding pump 17. The connector 19 is provided with multiple discharge holes 23. The release agent flows out from the discharge holes 23 and wets the wiping cloth 24. The release agent is applied to the mold 2 through the wiping cloth 24. The position of the connector 19 is adjusted by the electric telescopic rod 9, motor 12, and lifting device 1 22 to ensure that the release agent is applied evenly and fully.

[0029] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A rapid vibration molding device for small precast concrete components, comprising a base plate (1), a mold (2), and a vibrator (26), characterized in that, Several support columns (3) are fixedly connected at the four corners of the bottom plate (1), and a guide rail (5) is fixedly connected at the top of the bottom plate (1). A slider (6) is installed inside the guide rail (5). The slider (6) is slidably connected to the guide rail (5). A mounting base (7) is fixedly connected at the top of the slider (6). The mounting base (7) is fixedly connected to a fixing plate (8) at its lower end. The fixing plate (8) is connected to an electric telescopic rod (9). The electric telescopic rod (9) is connected to a fixing frame (10). The fixing frame (10) is fixedly connected to the base plate (1). A screw (11) is inserted inside the mounting base (7). The screw (11) is rotatably connected to the mounting base (7). A motor (12) is installed on the screw (11). A slider two (13) is sleeved on the outside of the screw (11). A connecting plate (14) is fixedly connected to the upper end of the slider two (13). A mounting plate (15) is fixedly connected to the connecting plate (14). A coating mechanism is installed on the mounting plate (15). A lifting device two (25) is installed on the lower side of the mounting plate (15). The lifting device two (25) is connected to the vibrator (26). The coating mechanism includes a storage tank (16), which is fixedly connected to the mounting plate (15), and a feeding pump (17) is installed inside the storage tank (16); The feeding pump (17) is equipped with a connecting pipe (18), and a connector (19) is installed at the end of the connecting pipe (18). The connector (19) is inserted into the lifting plate (20), and a lifting device (22) is installed on the lifting plate (20). The connector (19) has several discharge holes (23) running through it, and the outside of the connector (19) is wrapped with a wiping cloth (24).

2. The rapid vibration molding device for small precast concrete components according to claim 1, characterized in that, Casters (4) are installed on the support column (3), and a support plate (28) is fixedly connected to the support column (3). Multiple support plates (28) are provided, and a counterweight (27) is installed at the lower end of the base plate (1).

3. The rapid vibration molding device for small precast concrete components according to claim 1, characterized in that, The guide rail (5) is provided in multiple ways, and the multiple guide rails (5) are distributed in parallel. A baffle (29) is fixedly connected to the end of the guide rail (5).

4. The rapid vibration molding device for small precast concrete components according to claim 1, characterized in that, The slider 2 (13) is connected to the screw (11) by a thread, and the slider 2 (13) is inserted into the mounting base (7) and slidably connected to the mounting base (7).

5. The rapid vibration molding device for small precast concrete components according to claim 1, characterized in that, The lifting plate (20) is provided with a retaining plate (21) on both the upper and lower sides, and the retaining plate (21) is fixedly connected to the connector (19).

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