A theme outer wall structure and a method for installing and constructing the same

Abstract

The application discloses a theme outer wall structure and an installation construction method thereof. The theme outer wall structure comprises a main structure beam column, a light steel keel wall, a sandwich panel outer wall, a theme secondary structure and a theme decoration panel which are sequentially connected. A support bracket for fixing is arranged between the main structure beam column and the theme secondary structure. The light steel keel wall comprises cement plates arranged on both sides and C-shaped keels and Z-shaped purlins arranged between the cement plates. The C-shaped keels are fixed with the main structure beam column through keel fastening members, and the Z-shaped purlins are fixedly connected with the support bracket. The sandwich panel outer wall is fixed on the Z-shaped purlins through wall surface self-tapping screws. The theme secondary structure is provided with an adapter for fixing the theme decoration panel. The theme outer wall structure is reasonable in overall structure design and can meet the demand of a three-dimensional effect. The installation construction method is simple in construction procedure, good in applicability and extremely promising in application.

Description

Technical Field

[0001] This invention relates to the field of building construction technology, and to a themed exterior wall structure and its installation method, particularly to a themed exterior wall structure with an attached themed decorative panel and its installation method. Background Technology

[0002] With the rapid development of the national economy and the continuous improvement of people's quality of life, people's demand for entertainment is also increasing. Amusement parks have gradually become one of the main forms of entertainment for people. People's demand for amusement parks is not only the experience brought by amusement equipment, but also the visual impact brought by more aesthetically pleasing architecture. The construction of theme parks perfectly satisfies all people's fantasies about amusement parks.

[0003] Currently, exterior walls are mostly decorated with patterns using methods such as film, paint, or tiles to attract attention. However, these methods only produce flat surfaces and do not achieve a three-dimensional effect, resulting in insufficient aesthetics. Furthermore, they also have problems such as long construction periods and inconvenient maintenance.

[0004] To overcome these problems, those skilled in the art have developed the following methods: CN112081334A discloses a building facade decoration structure and its construction method, which provides a brand-new facade decoration structure that can not only meet the requirements of facade decoration aesthetics, but also save construction costs and improve construction efficiency. However, its construction process is still relatively complex, and its facade is a planar structure, which is difficult to meet the application needs of theme parks. CN109680839A discloses an exterior wall panel system and exterior wall construction process, which uses factory-produced exterior wall panels as exterior templates and connects them to the interior wall templates through connecting components, which greatly simplifies the construction process and improves construction efficiency. However, the exterior wall panels do not achieve a three-dimensional effect.

[0005] Therefore, developing an exterior wall installation method that is simple in construction procedures, has good applicability, and can achieve a three-dimensional effect is of great practical significance. Summary of the Invention

[0006] In view of the above-mentioned defects in the existing technology, the present invention provides an exterior wall installation method with simple construction procedures, good applicability and the ability to achieve three-dimensional effect, so as to solve the problems of poor applicability, complicated construction procedures and difficulty in achieving three-dimensional effect of the existing exterior wall installation methods.

[0007] To achieve the above objectives, the present invention provides the following technical solution:

[0008] A thematic exterior wall structure includes a main structural beam and column, a light steel keel wall, a sandwich panel exterior wall, a thematic secondary structure, and a thematic decorative panel connected in sequence;

[0009] The main structural beams and columns are provided with fixed support brackets between the main structural beams and columns and the main secondary structure. One end of the support bracket is fixed to the main structural beams and columns, and the other end passes through the light steel keel wall and the sandwich panel exterior wall in sequence before being fixed to the main secondary structure.

[0010] The light steel keel wall includes cement boards on both sides and C-shaped keels and Z-shaped purlins arranged between the two cement boards. The C-shaped keel includes a keel web and two parallel outer keel flanges located on both sides of the keel web. The two outer keel flanges are parallel to and in contact with the cement boards. The keel web is connected to one end of a keel tie member, and the other end of the keel tie member is fixed to the main structural beam and column. The Z-shaped purlin includes a purlin web and two parallel outer purlin flanges located on both sides of the purlin web. The two outer purlin flanges are parallel to and in contact with the cement boards. The purlin web is fixedly connected to a supporting bracket.

[0011] The sandwich panel exterior wall is fixed to the Z-shaped purlins by self-tapping screws.

[0012] The theme substructure is provided with an adapter for fixing the theme decorative panel.

[0013] The main exterior wall structure of this invention has a reasonable overall structural design. It uses a light steel keel wall as the load-bearing transition wall and a sandwich panel exterior wall as the basic exterior wall structure. This can avoid damage to the exterior wall panels of the light steel keel wall during installation, which would affect the overall appearance. At the same time, the sandwich panel exterior wall can also improve the thermal insulation and sound insulation performance of the overall structure. The main decorative panels are installed through the main secondary structure. The main decorative panels can be selected according to actual needs (and can meet three-dimensional effects). It is low-cost and has great application prospects.

[0014] As a preferred technical solution:

[0015] As described above, in one type of exterior wall structure, the two cement boards of the light steel keel wall are filled with insulating rock wool to improve the insulation and soundproofing effects.

[0016] In the aforementioned exterior wall structure, the outer flange of the Z-shaped purlin is fixed to the cement board by rivets.

[0017] As described above, in a type of exterior wall structure, the supporting corbel includes a base, a through section, and a connecting end connected in sequence. The base is fixedly connected to the main structural beams and columns, and the connecting end is fixedly connected to the main secondary structure.

[0018] The base is an L-shaped plate, the through part has multiple first through holes, the purlin web has a second through hole matching the first through holes, the purlin web and the through part are fixed by bolts, the connecting end is generally C-shaped, and its two side plates have matching third through holes.

[0019] As described above, in a type of exterior wall structure, the through section is surrounded by insulating rock wool, and a sealing edge plate is provided at the gap formed by the through section penetrating the sandwich panel exterior wall. The sealing edge plate matches the gap and is fixed by stainless steel folding pieces arranged around it.

[0020] In the aforementioned main exterior wall structure, the connecting end is fixedly connected to the main substructure by bolts.

[0021] In the aforementioned exterior wall structure, a fourth through hole matching the through portion is provided on the outer flange plate of one of the Z-shaped purlins.

[0022] In the aforementioned exterior wall structure, the keel tie members are fixedly connected to the keel web and the main structural beams and columns by bolts.

[0023] The adapter is fixedly connected to the main substructure and the main decorative panel by bolts.

[0024] The scope of protection of this invention is not limited to the above technical solutions. Those skilled in the art can make adaptive adjustments to the specific solutions according to the actual situation.

[0025] The present invention also provides an installation and construction method for a thematic exterior wall structure as described above, the steps of which are as follows:

[0026] (1) After the main structural beams and columns are constructed, support brackets and keel tie pieces are installed on the main structural beams and columns. The base of the support bracket is fixed on the main structural beams and columns and the keel tie pieces are fixed on the main structural beams and columns with bolts. The outer end of the keel tie piece (the keel tie piece can be made of strong materials such as angle steel and square steel) is flush with the inner side of the cement board on the outer side of the exterior wall to ensure that the cement board on the outer side of the exterior wall is not damaged.

[0027] (2) Install Z-shaped purlins and C-shaped keels;

[0028] Z-shaped purlin installation: Vertical Z-shaped purlins are used, with a purlin spacing of 1m (depending on the width of the sandwich panel). The purlins are fixed by connecting to the corbels. At the junction of the purlin and the corbel, a groove of the same width as the corbel through-hole needs to be cut into the outer flange of the purlin so that the purlin web fits snugly against the corbel through-hole. Corresponding holes are made in the purlin web and the corbel through-hole, and then bolts are used to connect and fix them. The outer flange of the purlin is flush with the inner side of the outer cement board of the exterior wall to ensure that the outer cement board of the exterior wall is not damaged.

[0029] C-shaped keel installation: Install the light steel keel according to the layout of the detailed drawing. The keel is fixed by drilling holes in the corresponding positions of the keel web and the tie piece, and then using bolts to connect and fix them. The outer flange of the keel is flush with the inner side of the cement board on the outer side of the exterior wall to ensure that the cement board on the outer side of the exterior wall is not damaged.

[0030] (3) Install cement boards close to the main structural beams and columns, fill with thermal insulation rock wool, and then install cement boards away from the main structural beams and columns; that is, first seal the inner cement board of the wall and treat the board joints. Before sealing the outer board, fill the inner and outer cement boards tightly with thermal insulation rock wool according to the drawing requirements, and then seal the outer cement board and treat the board joints.

[0031] (4) Install sandwich panel exterior walls and fix the sandwich panel exterior walls to Z-shaped purlins with wall self-tapping screws; re-measure the installed purlins, confirm the purlin spacing deviation and formulate an elimination plan to meet the wall panel installation requirements. When installing the wall panels, first determine the position of the panel layout starting line according to the layout design, mark the starting point on the purlin, and strictly correct the first starting panel before installation. After ensuring that the positioning and layout are correct, fix the wall panel to the outer flange of the Z-shaped purlin with self-tapping screws. All self-tapping screws should be perpendicular to the wall panel and should not be tilted. Finally, use special sealant to treat the panel joints.

[0032] (5) After filling the area around the corbel penetration of the sandwich panel in the outer wall with insulating rock wool, install the edge trim to seal the gap at the gap formed by the penetration of the sandwich panel in the outer wall. Process and cut the irregular edge trim, divide the rectangular hole into four parts and overlap them, and fix them with butyl tape and rivets. Use stainless steel folding parts to fix the outer edge trim, ensuring that there are no marks on the surface.

[0033] (6) Install the main substructure, with the connecting end of the supporting bracket exposed. The main substructure is connected to the connecting end of the supporting bracket through the detailed drawing. The connection point of the main substructure is embedded in the groove of the connecting end of the supporting bracket. Then, the supporting bracket and the main substructure are connected and fixed with bolts through the corresponding bolt holes. The main substructure is arranged as a whole into the structural form required by the main decorative panel.

[0034] (7) Install the main decorative panel. The connection point between the main decorative panel and the main secondary structure uses angle steel or square steel of sufficient strength as a transition piece. The transition piece is fixed to the main secondary structure by bolt connection. The other end of the transition piece is fixed to the hanging point angle steel of the main decorative panel by bolt connection.

[0035] As a preferred technical solution:

[0036] As described above, the spacing of the Z-shaped purlins is determined based on the width of a single sandwich panel (specifically, it can be set to 1m).

[0037] The above invention has the following advantages or beneficial effects:

[0038] The main exterior wall structure of this invention features a rational overall structural design, readily available and inexpensive materials, and uses a light steel keel wall as the load-bearing transition wall and a sandwich panel exterior wall as the basic exterior wall structure. This avoids damage to the light steel keel wall panels during installation, thus preserving the overall appearance. Simultaneously, the sandwich panel exterior wall improves the overall thermal insulation and soundproofing performance. The main decorative panels are installed through the main secondary structure, and these panels can be selected according to actual needs (achieving a three-dimensional effect). The cost is low. The sandwich panel exterior wall and the main decorative panels are mutually dependent yet independent, simplifying the construction process and accommodating a wider range of thematic designs. It allows for the installation of irregular facade decorative panels, resulting in a highly aesthetically pleasing finished product. The installation method is simple, involving on-site assembly, convenient operation, a short construction period, good applicability, a wide range of applications, and the ability to achieve a three-dimensional effect, making it highly promising for future applications. Attached Figure Description

[0039] The invention, its features, shape, and advantages will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings. Like reference numerals denote like parts throughout the drawings. The drawings are not drawn to scale; their focus is on illustrating the gist of the invention.

[0040] Figure 1 This is a schematic diagram of the overall structure of the exterior wall structure of the present invention;

[0041] Figure 2 and 3 These are schematic diagrams showing the support of the cow leg from different angles;

[0042] Figure 4 This is a schematic diagram of sandwich panel installation;

[0043] Figure 5 A schematic diagram showing the opening where the through section penetrates the exterior wall of the sandwich panel;

[0044] Figure 6 This is a schematic diagram showing the connection between the main decorative panel and the main secondary structure.

[0045] Among them, 1-support bracket, 2-main structural beam and column, 3-bolt, 4-Z-type purlin, 5-insulating rock wool, 6-keel tie rod, 7-C-type keel, 8-sandwich panel exterior wall, 9-edge trim, 10-main secondary structure, 11-transfer piece, 12-main decorative panel, 13-cement board, 14-base, 15-through part, 16-connecting end, 17-first through hole, 18-third through hole, 19-rivet, 20-wall self-tapping screw, 21-waterproof sealant, 22-stainless steel folding piece. Detailed Implementation

[0046] The structure of the present invention will be further described below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention.

[0047] Example 1

[0048] A type of themed exterior wall structure, such as Figures 1-6 As shown, it includes the main structural beams and columns 2, light steel keel wall, sandwich panel exterior wall 8, main secondary structure 10 and main decorative panel 12 connected in sequence;

[0049] A support bracket 1 for fixing is provided between the main structural beam and column 2 and the main secondary structure 10. The support bracket includes a base 14, a through part 15 and a connecting end 16 connected in sequence. The base 14 is fixedly connected to the main structural beam and column 2 by bolts 3, and the connecting end 16 is fixedly connected to the main secondary structure 10 by bolts. The base 14 is an L-shaped plate. The through part 15 has multiple first through holes 17. The connecting end 16 is generally U-shaped, and its two side plates have matching third through holes 18.

[0050] The light steel keel wall includes cement boards 13 on both sides and C-shaped keels 7 and Z-shaped purlins 4 arranged between the two cement boards 13. The cement boards 13 are filled with insulating rock wool 5. The C-shaped keel 7 includes a keel web and two parallel outer flanges located on both sides of the keel web. The two outer flanges are parallel to and in contact with the cement boards. One end of the keel web is bolted to a keel tie member 6, and the other end of the keel tie member 6 is fixed to the main structural beam / column 2 by bolts. The Z-shaped purlins... Strip 4 includes a purlin web and two parallel outer purlin flanges located on both sides of the purlin web. The two outer purlin flanges are parallel to and in contact with the cement board 13. The outer purlin flanges of the Z-shaped purlin are fixed to the cement board 13 by rivets 19. The purlin web is bolted to the supporting bracket 1. One outer purlin flange of the Z-shaped purlin has a fourth through hole matching the through portion. The purlin web has a second through hole matching the first through hole. The purlin web and the through portion are fixed by bolts.

[0051] The sandwich panel exterior wall 8 is fixed to the Z-shaped purlin 4 by wall self-tapping screws 20. The area around the through part is filled with thermal insulation rock wool, and the gap formed by the through part penetrating the sandwich panel exterior wall is provided with a sealing edge plate 9. The sealing edge plate 9 matches the gap and is fixed by stainless steel folding pieces 22 set around the perimeter.

[0052] The main substructure 10 is provided with an adapter 11 for fixing the main decorative panel 12. The adapter 11 is fixedly connected to the main substructure 10 and the main decorative panel 12 by bolts.

[0053] The installation and construction method for the aforementioned exterior wall structure follows these steps:

[0054] (1) After the main structural beams and columns are constructed, support brackets and keel tie pieces are installed on the main structural beams and columns. The base of the support bracket is fixed on the main structural beams and columns and the keel tie pieces are fixed on the main structural beams and columns with bolts. The outer end of the keel tie piece (the keel tie piece can be made of strong materials such as angle steel and square steel) is flush with the inner side of the cement board on the outer side of the exterior wall to ensure that the cement board on the outer side of the exterior wall is not damaged.

[0055] (2) Install Z-shaped purlins and C-shaped keels;

[0056] Z-shaped purlin installation: Vertical Z-shaped purlins are used, with a purlin spacing of 1m (depending on the width of the sandwich panel). The purlins are fixed by connecting to the corbels. At the junction of the purlin and the corbel, a groove of the same width as the corbel through-hole needs to be cut into the outer flange of the purlin so that the purlin web fits snugly against the corbel through-hole. Corresponding holes are made in the purlin web and the corbel through-hole, and then bolts are used to connect and fix them. The outer flange of the purlin is flush with the inner side of the outer cement board of the exterior wall to ensure that the outer cement board of the exterior wall is not damaged.

[0057] C-shaped keel installation: Install the light steel keel according to the layout of the detailed drawing. The keel is fixed by drilling holes in the corresponding positions of the keel web and the tie piece, and then using bolts to connect and fix them. The outer flange of the keel is flush with the inner side of the cement board on the outer side of the exterior wall to ensure that the cement board on the outer side of the exterior wall is not damaged.

[0058] (3) Install cement boards close to the main structural beams and columns, fill with thermal insulation rock wool, and then install cement boards away from the main structural beams and columns; that is, first seal the inner cement board of the wall and treat the board joints. Before sealing the outer board, fill the inner and outer cement boards tightly with thermal insulation rock wool according to the drawing requirements, and then seal the outer cement board and treat the board joints.

[0059] (4) Install sandwich panel exterior walls and fix the sandwich panel exterior walls to Z-shaped purlins with wall self-tapping screws; re-measure the installed purlins, confirm the purlin spacing deviation and formulate an elimination plan to meet the wall panel installation requirements. When installing the wall panels, first determine the position of the panel layout starting line according to the layout design, mark the starting point on the purlin, and strictly correct the first starting panel before installation. After ensuring that the positioning and layout are correct, fix the wall panel to the outer flange of the Z-shaped purlin with self-tapping screws. All self-tapping screws should be perpendicular to the wall panel and should not be tilted. Finally, use special sealant to treat the panel joints.

[0060] (5) After filling the area around the corbel penetration of the sandwich panel in the outer wall with insulating rock wool, install the edge trim to seal the gap at the gap formed by the penetration of the sandwich panel in the outer wall. Process and cut the irregular edge trim, divide the rectangular hole into four parts and overlap them, and fix them with butyl tape and rivets. Use stainless steel folding parts to fix the outer edge trim, ensuring that there are no marks on the surface.

[0061] (6) Install the main substructure, with the connecting end of the supporting bracket exposed. The main substructure is connected to the connecting end of the supporting bracket through the detailed drawing. The connection point of the main substructure is embedded in the groove of the connecting end of the supporting bracket. Then, the supporting bracket and the main substructure are connected and fixed with bolts through the corresponding bolt holes. The main substructure is arranged as a whole into the structural form required by the main decorative panel.

[0062] (7) Install the main decorative panel. The connection point between the main decorative panel and the main secondary structure uses angle steel or square steel of sufficient strength as a transition piece. The transition piece is fixed to the main secondary structure by bolt connection. The other end of the transition piece is fixed to the hanging point angle steel of the main decorative panel by bolt connection.

[0063] Verification has shown that the exterior wall structure of this invention has a reasonable overall structural design, uses readily available and inexpensive materials, and employs a light steel keel wall as the load-bearing transition wall and a sandwich panel exterior wall as the basic exterior wall structure. This avoids damage to the light steel keel wall panels during installation, which would affect the overall appearance. Simultaneously, the sandwich panel exterior wall improves the overall thermal insulation and soundproofing performance. The main decorative panels are installed through the main secondary structure, and these panels can be selected according to actual needs (achieving a three-dimensional effect). The cost is low. The sandwich panel exterior wall and the main decorative panels are mutually dependent yet independent, simplifying the construction process and accommodating a wider range of thematic designs. It allows for the installation of irregular facade decorative panels, resulting in a highly aesthetically pleasing finished product. The installation method is simple, involving on-site assembly, convenient operation, a short construction period, good applicability, a wide range of applications, and the ability to achieve a three-dimensional effect, making it highly promising for future applications.

[0064] Those skilled in the art should understand that variations can be implemented by combining existing technology with the above embodiments, which will not be elaborated here. Such variations do not affect the essence of the present invention, and will not be elaborated here either.

[0065] The preferred embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and the devices and structures not described in detail should be understood as being implemented in a conventional manner in the art. Any person skilled in the art can make many possible variations and modifications to the technical solutions of the present invention using the methods and techniques disclosed above, or modify them into equivalent embodiments with equivalent changes, without departing from the scope of the present invention. This does not affect the essential content of the present invention. Therefore, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the present invention's technical solutions still fall within the protection scope of the present invention.

Claims

1. A thematic exterior wall structure, characterized in that: It includes the main structural beams and columns, light steel keel walls, sandwich panel exterior walls, main secondary structures and main decorative panels connected in sequence; The main structural beams and columns are provided with fixed support brackets between the main structural beams and columns and the main secondary structure; one end of the support bracket is fixed to the main structural beams and columns, and the other end passes through the light steel keel wall and the sandwich panel exterior wall in sequence before being fixed to the main secondary structure. The light steel keel wall includes cement boards on both sides and C-shaped keels and Z-shaped purlins arranged between the two cement boards. The C-shaped keel includes a keel web and two parallel outer keel flanges located on both sides of the keel web. The two outer keel flanges are parallel to and in contact with the cement boards. The keel web is connected to one end of a keel tie member, and the other end of the keel tie member is fixed to the main structural beam and column. The Z-shaped purlin includes a purlin web and two parallel outer purlin flanges located on both sides of the purlin web. The two outer purlin flanges are parallel to and in contact with the cement boards. The purlin web is fixedly connected to a supporting bracket. The supporting bracket includes a base, a through section, and a connecting end connected in sequence. The base is fixedly connected to the main structural beams and columns, and the connecting end is fixedly connected to the main secondary structure. The base is an L-shaped plate. The through section has multiple first through holes, and the purlin web has second through holes that match the first through holes. The purlin web is fixed to the through section by bolts. The connecting end is generally U-shaped, and its two side plates have matching third through holes. The through section is surrounded by insulating rock wool, and a sealing edge plate is provided at the gap formed by the through section penetrating the sandwich panel exterior wall. The sealing edge plate matches the gap and is fixed by stainless steel folding pieces set around it. The sandwich panel exterior wall is fixed to the Z-shaped purlins by self-tapping screws. The main substructure is provided with an adapter for fixing the main decorative panel, and the end of the adapter is fixedly connected to the main substructure by bolts.

2. The exterior wall structure according to claim 1, characterized in that, The two cement boards of the light steel keel wall are filled with thermal insulation rock wool.

3. The exterior wall structure according to claim 1, characterized in that, The outer flange of the Z-shaped purlin is fixed to the cement board by rivets.

4. The exterior wall structure according to claim 1, characterized in that, The outer flange of one of the Z-shaped purlins has a fourth through hole that matches the through portion.

5. A thematic exterior wall structure according to claim 1, characterized in that, The keel tie members are fixedly connected to the keel web and the main structural beams and columns by bolts; The adapter is fixedly connected to the main substructure and the main decorative panel by bolts.

6. The installation and construction method for a thematic exterior wall structure as described in any one of claims 1 to 5, characterized in that, The steps are as follows: (1) After the main structural beams and columns are constructed, support brackets and keel tie members are installed on the main structural beams and columns. The base of the support brackets is fixed on the main structural beams and columns and the keel tie members are fixed on the main structural beams and columns with bolts. (2) Install Z-shaped purlins and C-shaped keels; (3) Install cement boards close to the main structural beams and columns, fill with thermal insulation rock wool, and then install cement boards away from the main structural beams and columns. (4) Install sandwich panel exterior walls and fix the sandwich panel exterior walls to the Z-shaped purlins using wall self-tapping screws; (5) After filling the area around the corbel penetration of the sandwich panel exterior wall with insulating rock wool, install a sealing edge plate at the gap formed by the penetration through the sandwich panel exterior wall. (6) Install the main substructure; (7) Install the theme decoration panel.

7. The installation and construction method according to claim 6, characterized in that, The spacing of the Z-shaped purlins is determined based on the width of a single sandwich panel.

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