A multifunctional rotary combined plastic color mixer
By designing a multi-function rotary combination plastic color mixer, the problems of single functions and fixed installation methods in the existing technology are solved, and more flexible installation and use are achieved, and different types of injection molding machines and usage scenarios are adapted to different types of injection molding machines and usage scenarios.
Patent Information
- Application Number
- CN202110951698.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-18
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2041-08-18
AI Technical Summary
The existing plastic color mixer has a single function and a fixed installation method, which is difficult to meet the usage needs of different scenarios.
A multifunctional rotary combination plastic color mixer is designed, including a base, a feeding mechanism and multiple mixing units, supporting independent feeding and mixing of main and auxiliary materials, and each component can be combined and adjusted as needed.
It realizes more flexible installation and use, adapts to different types of injection molding machines and usage scenarios, and improves the flexibility and efficiency of mixing.
Smart Images

Figure CN113815189B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of equipment supporting injection molding machines, and specifically relates to a multifunctional rotary combined plastic color mixer. Background Art
[0002] An injection molding machine is the main molding equipment for making various shaped plastic products from thermoplastic or thermosetting plastics using plastic molding dies. A plastic color mixer is an important equipment supporting the injection molding machine. A plastic color mixer is also known as a colorant mixer, plastic stirrer, masterbatch color mixer, plastic mixing machine, etc., and has different names in different industries. A plastic color mixer uses a stirring paddle to rotate in a vortex manner, causing plastic pellets (or resin powder) to collide, rub, and tumble against each other, so as to evenly mix the color powder while keeping it dry.
[0003] At present, the plastic color mixers on the market come in various forms and structures. However, no matter what structure or form the plastic color mixer is in the prior art, it has the following defects: when used in conjunction with an injection molding machine, the existing plastic color mixer can only be installed and used in the setting mode when leaving the factory, and once determined, it cannot be replaced, and it has a single function, making it difficult to meet the usage requirements in different scenarios. Summary of the Invention
[0004] The purpose of the present invention is to provide a multifunctional rotary combined plastic color mixer to solve the problems of single function and the installation method can only be carried out in the setting mode when leaving the factory and cannot be replaced once determined as mentioned in the above background art.
[0005] To achieve the above purpose, the present invention provides the following technical solution: A multifunctional rotary combined plastic color mixer includes a base, on which there is a through port communicated with the feed inlet of the injection molding machine, and further includes a feeding mechanism, the feeding mechanism includes a main material feeding component and / or an auxiliary material feeding component, and between the base and the feeding mechanism, there is a mixing unit A and / or a mixing unit B and / or a mixing unit C; on the main material feeding component, there is a main material feeding port, and on the auxiliary material feeding component, there is an auxiliary material feeding port, and the main material feeding port and the auxiliary material feeding port are respectively communicated with the through port through the mixing unit A and / or the mixing unit B and / or the mixing unit C.
[0006] Preferably, in order to adjust the position of the corresponding installation components according to the position requirements and make the installation of the device more flexible, the feeding mechanism further includes a feeding cover plate, on which a first feeding port and a second feeding port are provided. The main material feeding assembly includes a main material fixing plate, a main material feeding pipe and a main material discharging pipe inclined downward. The auxiliary material feeding assembly includes an auxiliary material fixing plate and an auxiliary material feeding pipe. The auxiliary material feeding port is located on the auxiliary material fixing plate, and the main material feeding port is located on the main material fixing plate. The main material fixing plate and the auxiliary material fixing plate are detachably connected to the feeding cover plate. The upper and lower parts of the auxiliary material feeding port are respectively matched with the lower opening of the auxiliary material feeding pipe and the first feeding port. The upper and lower parts of the main material feeding port are respectively matched with the lower opening of the main material feeding pipe and the second feeding port. The main material discharging pipe is communicated with the inner cavity of the main material feeding pipe. A first gate assembly is provided below both the main material fixing plate and the auxiliary material fixing plate. The first gate assembly includes a first cylinder and a first gate connected to the piston rod of the first cylinder. Two first gate brackets are respectively fixed below the feeding cover plate. The first gate is slidably inserted into the first gate brackets. A first protective cover is provided outside each first gate bracket. The first protective cover is located on the sliding track of the first gate.
[0007] In order to achieve automatic and rapid mixing, the mixing unit A includes a mixing cylinder, on which a third feeding port and a first discharging port are provided. A stirring paddle is provided in the mixing cylinder, and a motor is provided at the bottom of the mixing cylinder. The output of the motor extends into the mixing cylinder and is connected to the stirring paddle.
[0008] In order to achieve secondary mixing and improve the mixing effect, the mixing unit B includes a first vertical part, a second horizontal extension part provided on the upper side of the first vertical part and a third horizontal extension part provided on the lower side of the first vertical part. A fifth feeding port is provided above the second horizontal extension part, and a third discharging port is provided below the first vertical part. A second gate assembly is provided above the fifth feeding port. The second horizontal extension part and the third horizontal extension part are both communicated with the inner cavity of the first vertical part. A second opening is provided on each of the three sides of the upper part of the first vertical part. A hot air pipe, an external connecting pipe and a second cover plate are sequentially connected at the three second openings. A seventh opening is provided on each of the three sides of the lower part of the first vertical part. The third horizontal extension part, a fifth cover plate and a seventh cover plate are sequentially detachably installed at the three seventh openings. A motor mounting hole is provided on the fifth cover plate.
[0009] Preferably, to ensure more uniform mixing, third covers with third openings are symmetrically arranged on both sides of the second horizontally extending portion. A material distributing rack located below the fifth feed inlet is arranged in the second horizontally extending portion. The material distributing rack includes a material distributing plate located above. The material distributing plate is in a "∧" shape structure. An extending plate extending downward is arranged below the material distributing plate. Two symmetrical inclined blanking plates are arranged between the two extending plates. The upper ends of the inclined blanking plates are respectively communicated with two corresponding third openings.
[0010] To carry out blanking as required, the second gate assembly includes a gate cover plate installed on the second horizontally extending portion, a second air cylinder fixed to the side of the gate cover plate, and a second gate connected to the piston rod of the second air cylinder. The fifth feed inlet is arranged on the gate cover plate. A second gate support is arranged above the gate cover plate. The second gate is slidably inserted into the second gate support. A second protective cover is arranged outside the second gate support. The second protective cover is located on the sliding track of the second gate.
[0011] Preferably, to facilitate the installation of a filter net or a magnetic rack in the third horizontally extending portion in the later stage, a fifth opening communicating with the inner wall of the first vertical portion is provided on the third horizontally extending portion. A fourth cover plate matching the fifth opening is detachably connected to the fifth opening.
[0012] To avoid mutual influence during installation, the mixing unit C includes a second vertical portion and a first horizontally extending portion arranged on the outer wall of the second vertical portion. A fourth feed inlet and a second discharge outlet are arranged on the second vertical portion. A first opening communicating with the inner cavity of the second vertical portion is provided on the first horizontally extending portion. A first cover plate matching the first opening is detachably connected to the first horizontally extending portion. A sixth opening is arranged on the side of the second vertical portion. The first feed inlet and the second feed inlet are connected to the third feed inlet or the fifth feed inlet or the fourth feed inlet.
[0013] To facilitate discharging and realize manual discharging at the same time, an inclined discharging pipe is arranged on the side of the second horizontally extending portion. Manual valves are arranged on both the inclined discharging pipe and the main material discharging pipe.
[0014] Preferably, to be able to detect the internal materials in real time in the later stage, and to facilitate adding colorant and diffusion oil as required, a first lower mounting flange is arranged below the second vertical portion. Material level detection ports are arranged on both the second horizontally extending portion and the auxiliary material feed pipe. A colorant port, a diffusion oil adding port, and a cleaning cover plate communicating with the inner cavity of the mixing cylinder are also arranged above the mixing cylinder. The cleaning cover plate is detachably connected to the mixing cylinder.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: This structure can be arbitrarily combined according to requirements, and the installation positions of each component can be changed according to the position of the injection molding machine. Finally, it is ensured that the installation of this structure is not restricted by the structure, production environment, and space of the injection molding machine, making the installation more flexible and the applicable range wider. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of a multifunctional rotary combination plastic color mixer disclosed in this embodiment;
[0017] Figure 2 It is a schematic diagram of the structure of the base in Embodiment 1;
[0018] Figure 3 It is a schematic diagram of the structure of the feeding mechanism in Embodiment 1;
[0019] Figure 4 It is a schematic diagram of the feeding mechanism in Embodiment 1 when viewed from the bottom up without installing the main material feeding pipe and the auxiliary material feeding pipe;
[0020] Figure 5 It is a schematic diagram of the feeding mechanism in Embodiment 1 when viewed from the bottom up without installing the first cylinder and the feeding cover plate is separated from other components;
[0021] Figure 6 It is a schematic diagram of the internal structure of the mixing cylinder in Embodiment 1;
[0022] Figure 7 It is a schematic diagram of the structure of the mixing cylinder when separated from the cleaning cover plate in Embodiment 1;
[0023] Figure 8 It is a bottom-up perspective view of the mixing cylinder in Embodiment 1;
[0024] Figure 9 It is a schematic diagram of the structure of the mixing unit in Embodiment 1 Figure 1 ;
[0025] Figure 10 is Figure 8 a schematic diagram of the structure when the first cover plate is separated from other components;
[0026] Figure 11 It is a bottom-up perspective view of the mixing unit in Embodiment 1;
[0027] Figure 12 It is a bottom-up perspective view of the main material feeding pipe in Embodiment 1;
[0028] Figure 13 It is a schematic diagram of the structure when the third cover plate is separated from other components of the mixing unit B;
[0029] Figure 14Structural schematic of the mixing unit B without the second cylinder, the second gate, and the second protective cover Figure 1 ;
[0030] Figure 15 Structural schematic of the mixing unit B as seen from the bottom up;
[0031] Figure 16 Structural schematic of the mixing unit B without the second cylinder and the hot air pipe;
[0032] Figure 17 Structural schematic of the mixing unit B without the second cylinder and the second gate, and when the hot air pipe is separated from other equipment;
[0033] Figure 18 Structural schematic of the mixing unit B without the second cylinder and the fourth cover plate, and when the hot air pipe, the seventh cover plate, and the fifth cover plate are separated from other equipment;
[0034] Figure 19 Structural schematic of the material distribution rack.
[0035] In the figure: base 1, straight-through port 2, feeding mechanism 3, main material feeding component 4, auxiliary material feeding component 5, mixing unit A 6, mixing unit B 7, mixing unit C 8, main material feeding port 9, auxiliary material feeding port 10, feeding cover plate 11, first feeding port 12, second feeding port 13, main material fixing plate 14, main material feeding pipe 15, main material discharging pipe 16, auxiliary material fixing plate 17, auxiliary material feeding pipe 18, first cylinder 19, first gate 20, first gate support 21, first protective cover 22, mixing cylinder 23, third feeding port 24, first discharging port 25, stirring paddle 26, motor 27, first vertical part 28, second horizontal extension part 29, third horizontal extension part 30, fifth feeding port 31, third discharging port 32, second opening 33, hot air pipe 34, external connecting pipe 35, second cover plate 36, fifth cover plate 37, motor mounting hole 38, third opening 39, third cover plate 40, material distribution rack 41, material distribution plate 42, extending plate 43, inclined discharging plate 44, gate cover plate 45, second gate assembly 46, second cylinder 47, second gate 48, second gate support 49, second protective cover 50, first horizontal extension part 51, fourth cover plate 52, inclined discharging pipe 53, manual valve 54, second vertical part 55, fourth feeding port 56, second discharging port 57, first opening 58, first cover plate 59, sixth opening 60, first lower mounting flange 61, colorant port 62, diffusion oil adding port 63, material level detection port 64, fifth opening 65, cleaning cover plate 66, second lower mounting flange 67, first upper mounting flange 68, third lower mounting flange 69, seventh opening 70, seventh cover plate 71. Detailed implementation mode
[0036] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0037] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0038] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0039] Embodiment 1:
[0040] Please refer to Figures 1 - 19 , an embodiment provided by the present invention: a multifunctional rotary combined plastic color mixer, including a base 1, a straight-through port 2 communicating with the feeding port of an injection molding machine is provided on the base 1, and further including a feeding mechanism 3. The feeding mechanism 3 includes a main material feeding component 4 and / or an auxiliary material feeding component 5. A mixing unit A 6 and / or a mixing unit B 7 and / or a mixing unit C 8 are arranged between the base 1 and the feeding mechanism 3; a main material feeding port 9 is provided on the main material feeding component 4, and an auxiliary material feeding port 10 is provided on the auxiliary material feeding component 5. The main material feeding port 9 and the auxiliary material feeding port 10 are respectively communicated with the straight-through port 2 through the mixing unit A 6 and / or the mixing unit B 7 and / or the mixing unit C 8.
[0041] With the above structural settings, arbitrary combinations can be made according to needs, and finally it can be suitable for different types of injection molding machines, and the operation is convenient. There are the following several combination methods:
[0042] The first combination: Combine the base 1, the mixing unit C8, and the feeding mechanism 3. At this time, the main material feeding port 9 on the feeding mechanism 3 is connected to the corresponding feeding port of the mixing unit C8. The discharging port of the mixing unit C8 is communicated with the through port 2. Then, connect the second lower mounting flange 67 under the base 1 to the feeding port of the injection molding machine, and connect the first upper mounting flange 68 above the base 1 to the mixing unit C8. It should be noted in this application that only when in the first combination, there is no setting of the auxiliary material feeding component 5, and the following combinations all need to set the auxiliary material feeding component 5;
[0043] The second combination: Combine the base 1, the mixing unit A6, the mixing unit B7, and the feeding mechanism 3. At this time, the main material feeding port 9 and the auxiliary material feeding port 10 on the feeding mechanism 3 are connected to the corresponding feeding ports of the mixing unit A6. The discharging port of the mixing unit A6 is connected to the corresponding feeding port of the mixing unit B7. The discharging port of the mixing unit B7 is connected to the first upper mounting flange 68 above the base 1. The second lower mounting flange 67 under the base 1 is connected to the feeding port of the injection molding machine. Finally, ensure that the feeding mechanism 3, the mixing unit A6, and the through ports on the base 1 are communicated in sequence;
[0044] The third combination: Combine the base 1, the mixing unit B7, and the feeding mechanism 3. At this time, the main material feeding port 9 and the auxiliary material feeding port 10 on the feeding mechanism 3 are connected to the corresponding feeding ports of the mixing unit B7. The discharging port of the mixing unit B7 is connected to the first upper mounting flange 68 above the base 1. The second lower mounting flange 67 under the base 1 is connected to the feeding port of the injection molding machine. Finally, ensure that the feeding mechanism 3, the mixing unit B7, and the through ports on the base 1 are communicated in sequence;
[0045] The fourth combination: Combine the base 1, the mixing unit B7, the mixing unit C8, and the feeding mechanism 3. At this time, the main material feeding port 9 and the auxiliary material feeding port 10 on the feeding mechanism 3 are connected to the corresponding feeding ports of the mixing unit B7. The discharging port of the mixing unit B7 is connected to the corresponding feeding port of the mixing unit C8. The discharging port of the mixing unit C8 is connected to the first upper mounting flange 68 above the base 1. The second lower mounting flange 67 under the base 1 is connected to the feeding port of the injection molding machine. Finally, ensure that the feeding mechanism 3, the mixing unit B7, the mixing unit C8, and the through ports on the base 1 are communicated in sequence;
[0046] The fifth combination: Combine the base 1, the mixing unit A6, the mixing unit B7, the mixing unit C8, and the feeding mechanism 3. At this time, the main material feeding port 9 and the auxiliary material feeding port 10 on the feeding mechanism 3 are connected to the corresponding feeding ports of the mixing unit A6. The discharge port of the mixing unit A6 is connected to the corresponding feeding port of the mixing unit B7. The discharge port of the mixing unit B7 is connected to the corresponding feeding port of the mixing unit C8. The discharge port of the mixing unit C8 is connected to the first upper mounting flange 68 above the base 1. The second lower mounting flange 67 below the base 1 is connected to the injection molding machine feeding port. Finally, ensure that the feeding mechanism 3, the mixing unit A6, the mixing unit B7, the mixing unit C8, and the through port 2 on the base 1 are connected in sequence.
[0047] Preferably, in order to adjust the position of the corresponding installation components according to the position requirements and make the installation of the device more flexible, the feeding mechanism 3 further includes a feeding cover plate 11. A first feeding port 12 and a second feeding port 13 are provided on the feeding cover plate 11. The main material feeding assembly 4 includes a main material fixing plate 14, a main material feeding pipe 15, and a main material discharging pipe 16 that slopes downward. The auxiliary material feeding assembly 5 includes an auxiliary material fixing plate 17 and an auxiliary material feeding pipe 18. The auxiliary material feeding port 10 is located on the auxiliary material fixing plate 17, and the main material feeding port 9 is located on the main material fixing plate 14. The main material fixing plate 14 and the auxiliary material fixing plate 17 are detachably connected to the feeding cover plate 11. The upper and lower parts of the auxiliary material feeding port 10 are respectively matched with the lower opening of the auxiliary material feeding pipe 18 and the first feeding port 12. The upper and lower parts of the main material feeding port 9 are respectively matched with the lower opening of the main material feeding pipe 15 and the second feeding port 13. The main material discharging pipe 16 is communicated with the inner cavity of the main material feeding pipe 15. A first gate assembly is provided below both the main material fixing plate 14 and the auxiliary material fixing plate 17. The first gate assembly includes a first cylinder 19 and a first gate 20 connected to the piston rod of the first cylinder 19. Two first gate brackets 21 are respectively fixed below the feeding cover plate 11. The first gate 20 is slidably inserted into the first gate brackets 21. A first protective cover 22 is provided outside each first gate bracket 21. The first protective cover 22 is located on the sliding track of the first gate 20. By providing a first gate assembly below both the main material fixing plate 14 and the auxiliary material fixing plate 17, the opening and closing of the feeding port are controlled. When it is necessary to open the corresponding feeding port, the first cylinder 19 is driven to work, driving the first gate 20 to move horizontally in the first gate brackets 21 to expose the corresponding feeding port for feeding. In this structure, the first protective cover 22 is provided. When the first gate 20 moves and the outer wall of the first gate 20 abuts against the first protective cover 22, the first gate 20 cannot move outward anymore. At this time, it plays a limiting role for the first gate 20 and can also play a protective role to prevent the first gate 20 from moving and colliding with people or things around. Therefore, such a structural design makes the whole operation safer. In this embodiment, the main material discharging pipe 16 is an inclined square structure. Such a setting can facilitate the falling of materials, and at the same time, the materials can be quickly discharged from the main material discharging pipe 16 during unloading.
[0048] To achieve automatic and rapid mixing, the mixing unit A6 includes a mixing cylinder 23, on which a third feed inlet 24 and a first discharge outlet 25 are provided. A stirring paddle 26 is arranged inside the mixing cylinder 23, and a motor 27 is arranged at the bottom of the mixing cylinder 23. The output of the motor 27 extends into the mixing cylinder 23 and is connected to the stirring paddle 26. By arranging the stirring paddle 26 inside the mixing cylinder 23 and driving it by the motor 27 below, when materials enter the inside of the mixing cylinder 23, the motor 27 drives the stirring paddle 26 to rotate to mix the internal materials, improving the automatic and rapid material mixing effect.
[0049] In order to achieve secondary mixing and improve the mixing effect, the mixing unit B7 includes a first vertical portion 28, a second laterally extending portion 29 provided on the upper side of the first vertical portion 28, and a third laterally extending portion 30 provided on the lower side of the first vertical portion 28. Above the second laterally extending portion 29, a fifth feed port 31 is provided. Below the first vertical portion 28, a third discharge port 32 is provided. Above the fifth feed port 31, a second gate assembly 46 is provided. Both the second laterally extending portion 29 and the third laterally extending portion 30 communicate with the inner cavity of the first vertical portion 28. On three sides of the upper part of the first vertical portion 28, a second opening 33 is provided respectively. At the three second openings 33, a hot air pipe 34, an external connection pipe 35, and a second cover plate 36 are sequentially connected. On three sides of the lower part of the first vertical portion 28, a seventh opening 70 is provided respectively. At the three seventh openings 70, the third laterally extending portion 30, a fifth cover plate 37, and a seventh cover plate 71 are detachably installed in sequence. On the fifth cover plate 37, a motor mounting hole 38 is provided. In this embodiment, the first vertical portion 28 is of a square structure. The three second openings 33 are respectively provided on three side surfaces of the upper part of the first vertical portion 28. The second laterally extending portion 29 is provided on the fourth side surface of the upper part of the first vertical portion 28. One of the second openings 33 is used for installing the hot air pipe 34, another second opening 33 is used for installing the external connection pipe 35, and the third second opening 33 is used for installing the second cover plate 36. Later, the installation positions of the second cover plate 36, the hot air pipe 34, and the external connection pipe 35 on the second opening 33 can be changed according to the actual position. In this embodiment, the external connection pipe 35 is set as an expansion port, and a recycling system can be externally connected later, which can achieve two functions: 1. External recycling of materials, used to recycle the remaining materials inside; 2. Used to put in sample materials; The hot air pipe 34 is used as an expansion port to be connected to a fan later, which is used to dry or heat the internal materials; At the same time, a seventh opening 70 is provided on three sides of the lower part of the first vertical portion 28. One of the seventh openings 70 is used for installing the third laterally extending portion 30, another seventh opening 70 is used for installing the seventh cover plate 71, and the remaining seventh opening 70 is used for installing the fifth cover plate 37. The third laterally extending portion 30 is provided for installing a magnetic rack or a filter screen inside later. The motor mounting hole 38 is provided for installing a stirring mechanism inside the first vertical portion 28 later. At the same time, a motor is installed by using the motor mounting hole 38 to ensure the connection between the motor and the internal stirring mechanism, stir the inside of the first vertical portion 28, and improve the mixing efficiency. And the applicant needs to explain that the third laterally extending portion 30 and the motor mounting hole 38 cannot be used simultaneously because the installation is easily restricted, and later the installation positions of the third laterally extending portion 30, the fifth cover plate 37, and the seventh cover plate 71 on the seventh opening 70 can be changed according to the actual position.
[0050] Preferably, in order to ensure more uniform mixing, third covers 40 with third openings 39 are symmetrically arranged on both sides of the second lateral extension 29. A distributing rack 41 is arranged in the second lateral extension 29 and is located below the fifth feed inlet 31. The distributing rack 41 includes a distributing plate 42 located above. The distributing plate 42 is in a "∧" shape structure. An extension plate 43 extending downward is arranged below the distributing plate 42. Two symmetrically inclined feeding plates 44 are arranged between the two extension plates 43. The upper ends of the inclined feeding plates 44 are respectively communicated with the two corresponding third openings 39. In the above structure, a distributing rack 41 is arranged below the fifth feed inlet 31, and openings are symmetrically arranged on both sides of the distributing rack 41 as masterbatch ports for adding masterbatch. At the same time, third covers 40 with third openings 39 are symmetrically arranged on both sides of the second lateral extension 29 to ensure that the third openings 39 are communicated with the corresponding masterbatch ports. Later, a suitable masterbatch port is selected according to the installation position, and the other third cover 40 is closed with a closing plate. The closing plate and the second lateral extension 29 are connected by a screw-disassembling connection. When masterbatch needs to be added later, a masterbatch machine is externally connected through the third cover 40, and then the masterbatch is fed into the inclined feeding plate 44. At this time, the material entering from the fifth feed inlet 31 is shunted by the distributing plate 42 and then falls along the extension plate 43, and then is mixed with the masterbatch below the inclined feeding plate 44, finally ensuring more uniform mixing of the material. Therefore, this structural setting can ensure more uniform mixing. At the same time, due to the arrangement of two symmetric third openings 39, a suitable third opening 39 can be selected according to the actual installation requirements later, finally ensuring more convenient combined installation and being suitable for different types of injection molding machines.
[0051] In order to carry out feeding according to needs, the second gate assembly 46 includes a gate cover 45 installed on the second lateral extension 29, a second cylinder 47 fixed to the side of the gate cover 45, and a second gate 48 connected to the piston rod of the second cylinder 47. The fifth feed inlet 31 is arranged on the gate cover 45. A second gate support 49 is arranged above the gate cover 45. The second gate 48 is slidably inserted into the second gate support 49. A second protective cover 50 is arranged outside the second gate support 49. The second protective cover 50 is located on the sliding track of the second gate 48. In the above structure, the second cylinder 47 works to drive the second gate 48 to move horizontally along the second gate support 49, so as to control the opening and closing of the fifth feed inlet 31, ensuring that the opening of the fifth feed inlet 31 is automatically opened or closed according to needs. When the second gate 48 moves, when the outer wall of the second gate 48 abuts against the second protective cover 50, the second gate 48 can no longer move outward. At this time, it plays a limiting role for the second gate 48, and at the same time can play a protective role to avoid the second gate 48 moving and colliding with people or things around. Therefore, such a structural design makes the whole operation safer.
[0052] Preferably, in order to facilitate the installation of a filter screen or a magnetic rack in the third horizontal extension part 30 in the later stage, a fifth opening 65 communicating with the inner wall of the first vertical part 28 is provided on the third horizontal extension part 30. A fourth cover plate 52 matching with the fifth opening 65 is detachably connected to the fifth opening 65. By providing the fifth opening 65 on the third horizontal extension part 30 and the detachable fourth cover plate 52 on the fifth opening 65, when it is necessary to install a filter screen or a magnetic rack in the third horizontal extension part 30, only the fourth cover plate 52 needs to be removed, and then the filter screen or the magnetic rack is installed in the third horizontal extension part 30 by screws. By providing the magnetic rack, iron filings existing in the plastic raw materials can be effectively adsorbed. By providing the filter screen, a filtering effect can be effectively achieved. At the same time, when the motor mounting hole 38 is used and it is also necessary to install a magnetic rack or a filter screen at the same time, in order to avoid the installation of the magnetic rack or the filter screen being restricted and unable to be installed, the magnetic rack or the filter screen can be installed in the third horizontal extension part 30, so that the installation components of stirring and filtering do not affect each other.
[0053] In order to avoid mutual influence during installation, the mixing unit C8 includes a second vertical part 55 and a first horizontal extension part 51 provided on the outer wall of the second vertical part 55. A fourth feed port 56 and a second discharge port 57 are provided on the second vertical part 55. A first opening 58 communicating with the inner cavity of the second vertical part 55 is provided on the first horizontal extension part 51. A first cover plate 59 matching with the first opening 58 is detachably connected to the first horizontal extension part 51. A sixth opening 60 is provided on the side of the second vertical part 55. The first feed port 12 and the second feed port 13 are connected to the third feed port 24 or the fifth feed port 31 or the fourth feed port 56.
[0054] In order to facilitate discharging and realize manual discharging at the same time, an inclined discharging pipe 53 is provided on the side of the second horizontal extension part 29. Manual valves 54 are provided on both the inclined discharging pipe 53 and the main material discharging pipe 16. By providing the manual valves 54, when it is necessary to replace or discharge the materials, the corresponding manual valves 54 are opened to ensure that the materials directly leak from the inclined discharging pipe 53 or the main material discharging pipe 16, which is convenient for operation.
[0055] Preferably, in order to be able to perform real-time detection of the internal materials in the later stage and conveniently add colorants and diffusion oil as needed, a first lower mounting flange 61 is provided below the second vertical portion 55. Level detection ports 64 are provided on both the second transverse extension portion 29 and the auxiliary material feed pipe 18. Above the mixing cylinder 23, a colorant port 62, a diffusion oil addition port 63, and a cleaning cover plate 66 communicating with the inner cavity of the mixing cylinder 23 are further provided. The cleaning cover plate 66 is detachably connected to the mixing cylinder 23. By providing the level detection port 64 as an expansion port, when it is necessary to perform real-time detection of the internal materials in the later stage, the detection sensor can be directly inserted into the level detection port 64 to ensure the real-time on-line detection process of the internal materials. In addition, a colorant port 62 and a diffusion oil addition port 63 are provided on the mixing cylinder 23. The colorant can be added into the mixing cylinder 23 through the colorant port 62, and the required diffusion oil can be added into the mixing cylinder 23 according to needs through the diffusion oil addition port 63.
[0056] In this embodiment, all the above detachable connection methods are fixed by screws, that is, the threaded connection method. Therefore, threaded holes are provided at the corresponding positions of each component to facilitate the tightening of the screws. In actual operation in the later stage, the snap connection and hinge connection methods can also be used.
[0057] When the structure disclosed in this embodiment is installed, the base 1 is an essential installation component. The second lower mounting flange 67 below it needs to be connected to the injection molding machine feed port, and then assembled and installed as needed. The installation instructions are as follows:
[0058] When the first combination mentioned above is adopted: the fourth feed port 56 on the mixing unit C8 communicates with the first feed port 12 and the second feed port 13. At this time, the feed cover plate 11 can be fixed on the second vertical portion 55 by screws, and the first lower mounting flange 61 below the second vertical portion 55 is fixedly connected to the first upper mounting flange 68 by screws to ensure that the second discharge port 57 communicates with the straight-through port 2. That's it.
[0059] When the second combination mentioned above is adopted: the third feed port 24 on the mixing unit A6 communicates with the first feed port 12 and the second feed port 13. At this time, the feed cover plate 11 can be fixed on the mixing cylinder 23 by screws, and the first discharge port 25 is connected to the fifth feed port 31. At this time, the bottom of the mixing cylinder 23 can be fixed on the first vertical portion 28 by screws, and the third discharge port 32 communicates with the straight-through port 2. That's it. At this time, the third lower mounting flange 69 below the first vertical portion 28 can be fixed on the first upper mounting flange 68 by screws;
[0060] When the above-mentioned third combination is adopted: Connect the first feed inlet 12 and the second feed inlet 13 to the fifth feed inlet 31. At this time, the feed cover plate 11 can be fixed above the first vertical part 28 by screws. Connect the third discharge outlet 32 to the straight-through port 2. Then, the third lower mounting flange 69 below the first vertical part 28 can be fixed to the first upper mounting flange 68 by screws;
[0061] When the above-mentioned fourth combination is adopted: Connect the first feed inlet 12 and the second feed inlet 13 to the fifth feed inlet 31. At this time, the feed cover plate 11 can be fixed on the first vertical part 28 by screws. Connect the third discharge outlet 32 to the fourth feed inlet 56. At this time, the third lower mounting flange 69 below the first vertical part 28 can be fixed to the second vertical part 55 by screws. Fix the first lower mounting flange 61 below the second vertical part 55 to the first upper mounting flange 68 by screws to ensure that the second discharge outlet 57 is connected to the straight-through port 2;
[0062] When the above-mentioned fifth combination is adopted: Connect the third feed inlet 24 on the mixing unit A6 to the first feed inlet 12 and the second feed inlet 13. At this time, the feed cover plate 11 can be fixed on the mixing cylinder 23 by screws. Connect the first discharge outlet 25 to the fifth feed inlet 31. At this time, the bottom of the mixing cylinder 23 can be fixed to the first vertical part 28 by screws. Connect the third discharge outlet 32 to the fourth feed inlet 56. At this time, the third lower mounting flange 69 below the first vertical part 28 can be fixed to the second vertical part 55. Fix the first lower mounting flange 61 below the second vertical part 55 to the first upper mounting flange 68 by screws to ensure that the second discharge outlet 57 is connected to the straight-through port 2;
[0063] Therefore, through the above structural settings, this structure can be arbitrarily combined according to requirements, and the installation positions of each component can be changed according to the position of the injection molding machine. Finally, it is ensured that the installation of this structure is not restricted by the structure of the injection molding machine, making the installation more flexible and the applicable range wider. For example, the main material feed assembly 4 and the auxiliary material feed assembly 5 above can be interchangeably installed on the corresponding first feed inlet 12 and second feed inlet 13, and the positions of the hot air pipe 34, the external connecting pipe 35, and the second cover plate 36 installed at the third opening 39 can also be changed.
[0064] It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, in any respect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. A multifunctional rotary combined plastic color mixer, comprising a base (1), and a straight-through port (2) communicating with the feed inlet of an injection molding machine is provided on the base (1). It is characterized in that it further comprises a feeding mechanism (3), the feeding mechanism (3) includes a main material feeding component (4) and an auxiliary material feeding component (5), and a mixing unit A (6), a mixing unit B (7) and a mixing unit C (8) are arranged between the base (1) and the feeding mechanism (3); a main material feeding port (9) is arranged on the main material feeding component (4), and an auxiliary material feeding port (10) is arranged on the auxiliary material feeding component (5), and the main material feeding port (9) and the auxiliary material feeding port (10) are respectively communicated with the straight-through port (2) through the mixing unit A (6), the mixing unit B (7) and the mixing unit C (8); the feeding mechanism (3) further comprises a feeding cover plate (11), and a first feeding port (12) and a second feeding port (13) are arranged on the feeding cover plate (11); the mixing unit A (6) includes a mixing cylinder (23), a third feeding port (24) and a first discharge port (25) are arranged on the mixing cylinder (23), a stirring paddle (26) is arranged in the mixing cylinder (23), a motor (27) is arranged at the bottom of the mixing cylinder (23), and the output of the motor (27) extends into the mixing cylinder (23) and is connected with the stirring paddle (26); the mixing unit B (7) includes a first vertical part (28), a second horizontal extension part (29) arranged on the upper side of the first vertical part (28) and a third horizontal extension part (30) arranged on the lower side of the first vertical part (28), a fifth feeding port (31) is arranged above the second horizontal extension part (29), a third discharge port (32) is arranged below the first vertical part (28), a second gate assembly (46) is arranged above the fifth feeding port (31), the second horizontal extension part (29) and the third horizontal extension part (30) are both communicated with the inner cavity of the first vertical part (28), a second opening (33) is arranged on each of the three side edges of the upper part of the first vertical part (28), a hot air pipe (34), an external connecting pipe (35) and a second cover plate (36) are sequentially connected at the three second openings (33), a seventh opening (70) is arranged on each of the three side edges of the lower part of the first vertical part (28), the third horizontal extension part (30), a fifth cover plate (37) and a seventh cover plate (71) are sequentially detachably installed at the three seventh openings (70), and a motor mounting hole (38) is arranged on the fifth cover plate (37); The mixing unit C (8) described above includes a second vertical portion (55) and a first horizontally extending portion (51) provided on the outer wall of the second vertical portion (55). A fourth feed inlet (56) and a second discharge outlet (57) are provided on the second vertical portion (55). A first opening (58) communicating with the inner cavity of the second vertical portion (55) is provided on the first horizontally extending portion (51). A first cover plate (59) cooperating with the first opening (58) is detachably connected to the first horizontally extending portion (51). A sixth opening (60) is provided on the side of the second vertical portion (55). The first feed inlet (12), the second feed inlet (13) are connected to the third feed inlet (24) or the fifth feed inlet (31) or the fourth feed inlet (56).
2. A multi-functional rotary combined plastic color mixer according to claim 1, characterized in that: The main material feed assembly (4) includes a main material fixing plate (14), a main material feed pipe (15) and an inclined downward main material discharging pipe (16). The auxiliary material feed assembly (5) includes an auxiliary material fixing plate (17) and an auxiliary material feed pipe (18). The auxiliary material feed inlet (10) is located on the auxiliary material fixing plate (17). The main material feed inlet (9) is located on the main material fixing plate (14). The main material fixing plate (14) and the auxiliary material fixing plate (17) are detachably connected to the feed cover plate (11). The upper and lower parts of the auxiliary material feed inlet (10) cooperate with the lower opening of the auxiliary material feed pipe (18) and the first feed inlet (12) respectively. The upper and lower parts of the main material feed inlet (9) cooperate with the lower opening of the main material feed pipe (15) and the second feed inlet (13) respectively. The main material discharging pipe (16) communicates with the inner cavity of the main material feed pipe (15). First gate assemblies are provided below both the main material fixing plate (14) and the auxiliary material fixing plate (17). The first gate assemblies include first cylinders (19) and first gates (20) connected to the piston rods of the first cylinders (19). Two first gate brackets (21) are respectively fixed below the feed cover plate (11). The first gates (20) are slidably inserted into the first gate brackets (21). First protective covers (22) are provided outside each of the first gate brackets (21). The first protective covers (22) are located on the sliding tracks of the first gates (20).
3. A multi-functional rotary combined plastic color mixer according to claim 1, characterized in that: On both sides of the second laterally extending portion (29), third cover plates (40) with third openings (39) are symmetrically arranged. Inside the second laterally extending portion (29), a material distributing rack (41) is arranged below the fifth feed inlet (31). The material distributing rack (41) includes a material distributing plate (42) located above. The material distributing plate (42) is in a "∧" shape structure. Below the material distributing plate (42), an extending plate (43) extending downward is arranged. Between the two extending plates (43), two symmetrically arranged inclined material discharging plates (44) are arranged. The upper ends of the inclined material discharging plates (44) are respectively communicated with two corresponding third openings (39).
4. A multifunctional rotary combined plastic color mixer according to claim 1, wherein: The second gate assembly (46) includes a gate cover plate (45) installed on the second laterally extending portion (29), a second air cylinder (47) fixed to the side of the gate cover plate (45), and a second gate (48) connected to the piston rod of the second air cylinder (47). The fifth feed inlet (31) is arranged on the gate cover plate (45). Above the gate cover plate (45), a second gate support (49) is arranged. The second gate (48) is slidably inserted into the second gate support (49). Outside the second gate support (49), a second protective cover (50) is arranged. The second protective cover (50) is located on the sliding track of the second gate (48).
5. A multifunctional rotary combined plastic color mixer according to claim 1, wherein: On the third laterally extending portion (30), a fifth opening (65) communicating with the inner wall of the first vertical portion (28) is provided. A fourth cover plate (52) matching the fifth opening (65) is detachably connected to the fifth opening (65).
6. A multifunctional rotary combined plastic color mixer according to claim 2, wherein: An inclined discharge pipe (53) is arranged on the side of the second laterally extending portion (29). Manual valves (54) are arranged on both the inclined discharge pipe (53) and the main material discharge pipe (16).
7. A multifunctional rotary combined plastic color mixer according to claim 2, wherein: A first lower mounting flange (61) is arranged below the second vertical portion (55). Material level detection ports (64) are arranged on both the second laterally extending portion (29) and the auxiliary material feed pipe (18). Above the mixing cylinder (23), a color material port (62), a diffusion oil adding port (63), and a cleaning cover plate (66) communicating with the inner cavity of the mixing cylinder (23) are further arranged. The cleaning cover plate (66) is detachably connected to the mixing cylinder (23).
Citation Information
Patent Citations
Measurement look machine tool of area stirring
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