一种聚晶金刚石复合材料、节块及其制备方法

By preparing polycrystalline diamond composite material segments, the problems of insufficient wear resistance and impact toughness of drill bits in deep wells, ultra-deep wells, and long horizontal wells have been solved, achieving the effects of high-efficiency drilling and long-life drill bits.

CN113996794BActive Publication Date: 2026-07-17ADVANCED TECHNOLOGY & MATERIALS CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ADVANCED TECHNOLOGY & MATERIALS CO LTD
Filing Date
2021-04-23
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing drill bits lack sufficient wear resistance and impact toughness in drilling deep, ultra-deep, and long horizontal wells, resulting in low drilling efficiency and high costs. They are also prone to damage, especially in complex formations, making it difficult to meet the requirements for long service life and efficient drilling.

Method used

Polycrystalline diamond composite material is used to prepare honeycomb structured segments through 3D printing. Combined with high temperature and high pressure process, polycrystalline diamond composite material is formed for the working part and support part of the drill bit, which improves wear resistance and impact toughness.

Benefits of technology

It greatly improves the wear resistance and impact toughness of the segments, extends the service life of the drill bit, meets the drilling needs of complex formations, and is suitable for deep-sea, deep-well and long-horizontal shale gas extraction.

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Abstract

本发明涉及一种聚晶金刚石复合材料、节块及其制备方法,所述的聚晶金刚石复合材料由金属粉末和聚晶金刚石组成,所述的金属粉末制成蜂窝状结构,所述的蜂窝状结构的中空部分填充聚晶金刚石。所述的节块由工作部分和支撑部分组成,所述的支撑部分用于支撑工作部分;所述的工作部分为聚晶金刚石复合材料,所述的支撑部分为硬质合金基体。本发明的节块具有优越的抗冲击韧性和耐磨性,抗冲击韧性5‑6J / cm2,磨耗比30‑40万,且节块中金刚石均匀分布均匀,能够在复杂地层中钻进,且钻头的寿命长,满足一个钻孔换一次钻头的要求。本发明的节块可以用于深海、深井勘探及长水平页岩气开采用钻头的切削齿。
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