An automatic cylinder machine

Abstract

The present invention discloses an automatic cylinder machine, including a frame, a loading position and a production position are respectively arranged on both sides of the upper end of the frame, the production position is located at one end of the loading position, a cylindrical production jig is arranged on the upper end of the production position, the loading position includes a plurality of loading clips arranged on the support frame, a stopper 1 is arranged at the bottom end of the loading clip, a plurality of suction cups 1 and 2 are arranged on the suction cup fixing plate, an infrared sensor 1 is arranged on the side of the suction cup 1, a conveyor belt is arranged on the upper end of the frame and on both sides of the suction cup fixing plate, a matching connecting cylinder is arranged at one end of the suction cup fixing plate, a blowing device is arranged on one side of the support frame and close to the end of the loading clip, and a glue coating rod is arranged at the end of the support frame away from the blowing device. Beneficial effect: the operation of the automatic cylinder machine is completed, and it becomes fully automatic production, the production efficiency is greatly increased, and one person can take care of multiple machines, which greatly saves labor and improves work efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of PVC molding, in particular to an automatic cylinder machine. Background Art

[0002] The cylinder machine series includes fully automatic cylinder machines, cylinder glue brushing machines, cylinder bonding machines, and cylinder curling machines, which are mainly used to make cylinder operations such as PVC transparent cylinder curling, APET transparent cylinder curling, PETG cylinder curling, and plastic cylinder curling. However, the existing cylinder machines are complicated to operate and require special workers to take and place plastic sheets, which makes the efficiency low and wastes manpower. Therefore, an automatic cylinder machine is needed to meet the operation of plastic sheets.

[0003] Currently, no effective solution has been proposed for the problems in the related technologies. Summary of the invention

[0004] In view of the problems in the related art, the present invention proposes an automatic cylinder machine to overcome the above technical problems existing in the existing related art.

[0005] To this end, the specific technical solution adopted by the present invention is as follows:

[0006] An automatic drum machine comprises a frame, wherein a loading position and a production position are respectively arranged on both sides of the upper end of the frame, the production position is located at one end of the loading position, a cylindrical production jig is arranged on the upper end of the production position, the loading position comprises a plurality of loading clips arranged on a support frame, a stopper 1 is arranged at the bottom end of the loading clip, a suction cup fixing plate is arranged in the middle part of one side of the upper end of the frame, a plurality of suction cups 1 and 2 are arranged on the suction cup fixing plate, an infrared sensor 1 is arranged on the side of the suction cup 1, a conveyor belt is arranged on the upper end of the frame and on both sides of the suction cup fixing plate, a matching connecting cylinder is arranged at one end of the suction cup fixing plate, a blowing device is arranged on one side of the support frame and at one end close to the loading clip, and a glue coating rod is arranged at one end of the support frame away from the blowing device;

[0007] The production position includes a fixed frame located in the middle of the upper end of the frame, a middle vertical plate on one side of the fixed frame is connected to the cylindrical production jig, and a stopper 2 is arranged on the connecting frame on both sides of the upper end of the frame, a motor is arranged in the middle of the upper end of the fixed frame, an extension frame is arranged on the upper end of one side of the frame, and rails are arranged on both sides of the middle of the upper end of the extension frame, forming cylinders are arranged on both sides of the middle of the upper end of the frame, and forming strips are arranged at the front end of the forming cylinders, and rectangular top strips 1 and 2 are arranged in sequence between one end of the conveyor belt and below the cylindrical production jig, and the rectangular top strips 2 are located on both sides of the rectangular top strip 1, a heating plate is arranged at the lower end of the motor, a discharging clamping rod fixing device is arranged on the track, and adjusting cylinders are arranged on both sides of the upper end of the adjusting plate of the discharging clamping rod fixing device, and discharging clamping rods are arranged on the front end slider of the adjusting cylinder, and the fixed frame is provided with an infrared sensor 2 in the middle of one end of the discharging clamping rod fixing device.

[0008] Furthermore, a control box is provided at one side of the front end of the frame, and a box door is provided at the middle part of the front end of the control box.

[0009] Furthermore, universal wheels are provided at four corners of the lower end of the frame, and adjustable support feet are provided on the lower side of the frame located at the universal wheels.

[0010] Furthermore, the bottom ends of the rectangular top bar 1 and the rectangular top bar 2 are connected by a lifting cylinder, the number of the rectangular top bar 1 is one, and the number of the rectangular top bar 2 is two.

[0011] Furthermore, the discharging clamp rod fixing device is connected to the slide rail through a transverse cylinder, and the discharging clamp rod fixing device includes a slide plate connected to the slide rail, and both sides of the upper end of the slide plate are provided with slide rods inserted into both sides of the adjustment plate, and the upper end of the slide rod is provided with a receiving plate, and the middle part of the receiving plate is provided with an adjusting screw rod threadably connected to the adjustment plate.

[0012] Furthermore, lifting screw rods matched with the supporting frame of the forming cylinder are provided in the middle of both ends of the fixing frame, and the sliding holes at both ends of the supporting frame of the forming cylinder are matched with the supporting columns at both ends of the fixing frame.

[0013] The present invention provides an automatic cylinder machine, which has the following beneficial effects: the present invention places plastic sheets on a loading position, and sends the plastic sheets forward through a conveyor belt, and glue is sprayed out through a glue coating rod, and a heating plate is pressed down to heat the ends previously coated with glue, so that the ends of the plastic sheets are glued together to form a cylinder, and the operation of the automatic cylinder machine is completed, which becomes fully automatic production, and the production efficiency is greatly increased, and one person can take care of multiple machines, which greatly saves labor and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 Schematic diagram of the structure of an automatic drum machine according to an embodiment of the present invention Figure 1 ;

[0016] Figure 2 is a schematic diagram of a material loading position of an automatic drum machine according to an embodiment of the present invention;

[0017] Figure 3 Schematic diagram of the structure of an automatic drum machine according to an embodiment of the present invention Figure 2 ;

[0018] Figure 4 Schematic diagram of the structure of an automatic drum machine according to an embodiment of the present invention Figure 3 .

[0019] In the figure:

[0020] 1. Loading position; 2. Production position; 3. Cylindrical production fixture; 4. Loading clip; 5. Block 1; 6. Suction cup fixing plate; 7. Suction cup 1; 8. Suction cup 2; 9. Infrared sensor 1; 10. Conveyor belt; 11. Connecting cylinder; 12. Blowing device; 13. Glue coating rod; 14. Block 2; 15. Motor; 16. Track; 17. Forming cylinder; 18. Forming strip; 19. Rectangular top strip 1; 20. Rectangular top strip 2; 21. Heating plate; 22. Discharge clamp rod fixing device; 23. Adjusting cylinder; 24. Discharge clamp rod; 25. Infrared sensor 2. DETAILED DESCRIPTION

[0021] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0022] According to an embodiment of the present invention, an automatic drum machine is provided.

[0023] Embodiment 1:

[0024] like Figure 1-4 As shown, the automatic drum machine according to the embodiment of the present invention comprises a frame, a loading position 1 and a production position 2 are respectively arranged on both sides of the upper end of the frame, the production position 2 is located at one end of the loading position 1, a cylindrical production jig 3 is arranged on the upper end of the production position 2, the loading position 1 comprises a plurality of loading clips 4 arranged on the support frame, a stopper 5 is arranged at the bottom end of the loading clip 4, a suction cup fixing plate 6 is arranged in the middle of one side of the upper end of the frame, a plurality of suction cups 1 7 and suction cup 2 8 are arranged on the suction cup fixing plate 6, an infrared sensor 9 is arranged on the side of the suction cup 7, a conveyor belt 10 is arranged on the upper end of the frame and on both sides of the suction cup fixing plate 6, a matching connecting cylinder 11 is arranged at one end of the suction cup fixing plate 6, a blowing device 12 is arranged on one side of the support frame and close to the end of the loading clip 4, and a glue coating rod 13 is arranged at the end of the support frame away from the blowing device 12;

[0025] The production station 2 includes a fixed frame located in the middle of the upper end of the frame, a vertical plate in the middle of one side of the fixed frame is connected to the cylindrical production jig 3, a stopper 14 is arranged on both sides of the upper end of the frame on the connecting frame, a motor 15 is arranged in the middle of the upper end of the fixed frame, an extension frame is arranged on the upper end of one side of the frame, and rails 16 are arranged on both sides of the middle of the upper end of the extension frame, a forming cylinder 17 is arranged on both sides of the middle of the upper end of the frame, and a forming strip 18 is arranged at the front end of the forming cylinder 17, and the conveyor belt 10 is arranged between one end and the cylindrical production jig 3. A rectangular top bar 19 and a rectangular top bar 20 are arranged in sequence below the columnar production jig 3, and the rectangular top bar 20 is located on both sides of the rectangular top bar 19. A heating plate 21 is arranged at the lower end of the motor 15, and a discharging clamp rod fixing device 22 is arranged on the track 16. Adjusting cylinders 23 are arranged on both sides of the upper end of the adjusting plate of the discharging clamp rod fixing device 22, and a discharging clamp rod 24 is arranged on the front end slide of the adjusting cylinder 23. The fixing frame is located in the middle of one end of the discharging clamp rod fixing device 22 and an infrared sensor 25 is arranged.

[0026] Embodiment 2:

[0027] like Figure 1-4 As shown, a control box is provided at one side of the front end of the frame, and a box door is provided at the middle of the front end of the control box. Universal wheels are provided at the four corners of the lower end of the frame, and adjustable support feet are provided at the lower side of the universal wheels. The bottom ends of the rectangular top bar 19 and the rectangular top bar 20 are connected by a lifting cylinder, the number of the rectangular top bar 19 is one, and the number of the rectangular top bar 20 is two.

[0028] like Figure 1-4As shown, the discharging clamp rod fixing device 22 is connected with the slide rail through the traverse cylinder, and the discharging clamp rod fixing device 22 includes a slide plate connected with the slide rail, and the upper ends of the slide plate are provided with slide rods inserted into the two sides of the adjustment plate, and the upper ends of the slide rods are provided with a receiving plate, and the middle of the receiving plate is provided with an adjustment screw rod threadedly connected with the adjustment plate. The middle of both ends of the fixing frame is provided with a lifting screw rod connected with the support frame of the forming cylinder 17, and the sliding holes at both ends of the support frame of the forming cylinder 17 are connected with the support columns at both ends of the fixing frame.

[0029] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation mode of the present invention in the actual process is described in detail below.

[0030] In actual application, a stack of several plastic sheets (the material of the plastic sheets is generally PVC material or PET material) is manually placed on the loading position 1, and the loading position 1 is provided with several loading clamps 4, and a stopper 5 is provided at the bottom of the loading clamp 4 to limit the plastic sheets in position;

[0031] A suction cup fixing plate 6 is provided below the loading position 1. More than three suction cups and a loading infrared sensor 9 are provided on the suction cup fixing plate 6. When the loading infrared sensor 9 senses that there is a plastic sheet above, the connecting cylinder 11 drives the suction cup fixing plate 6 to rise, and the suction cup 7 at the front end of the suction cup fixing plate 6 sucks, and the bottom plastic sheet and the front end of the upper sheet are slightly separated, and then the blowing device 12 blows the position where the suction cup 7 is separated a little more. When the plastic sheet is put together, it has a little stickiness, so it needs to be blown a little to facilitate the suction cup to pull the sheet apart;

[0032] Then all the suction cups 1 7 and 2 8 suck the whole plastic sheet together, and the connecting cylinder 11 drives the suction cup fixing plate 6 to bring the plastic sheet down, and put the plastic sheet on the feeding conveyor belt 10. An infrared sensor 1 9 is provided on one side, and the machine will stop if it cannot sense the plastic sheet;

[0033] The conveyor belt 10 conveys the plastic sheet forward, and passes through a position where a glue coating rod 13 is provided above, and the glue coating rod 13 sprays glue to spray glue on one side of the plastic sheet (a reflux glue hole is provided below the glue coating rod 13 to recover the glue flowing out and return it to the glue supply device, thereby avoiding waste);

[0034] The conveyor belt 10 continues to send the plastic sheet forward to the production position 2. The production position 2 is provided with a stopper 14 on both sides to limit the plastic sheet from continuing to move forward. Three horizontal rectangular top bars 19 and a rectangular top bar 20 are provided below the production position 2, and a cylindrical production jig 3 is provided above.

[0035] First, a. The lifting cylinder drives the middle rectangular top bar 19 to push up, pressing the plastic sheet onto the cylindrical production fixture 3;

[0036] Then b, the lifting cylinder is brought to the two rectangular top bars 20 on the left and right to push up the plastic sheet along the cylindrical production fixture 3;

[0037] Then c. the left and right forming cylinders 17 on both sides of the cylindrical production jig 3 drive the forming strips 18 to press toward the cylindrical production jig 3 , so that the ends of the plastic sheets on the cylindrical production jig 3 are closed along the cylindrical production jig 3 .

[0038] Then d. the motor 15 is driven to press down the heating plate 21 and heat the end previously coated with glue for about 2 seconds, so that the glue makes the ends of the plastic sheets stick together to form a cylindrical shape (the heating plate 21 can also be replaced by an ultraviolet lamp, which has the same function as the heating plate, and is used to cure the glue).

[0039] Then the three rectangular top bars at the bottom are loosened first, and then the forming blocks on both sides are loosened and returned to their positions, and then the heating plate 21 is loosened and returned to its position, and then the discharging clamp rod fixing device 22 drives the discharging rod hand to move forward along the track 16 toward the cylindrical PVC sheet, and the cylinder drives the discharging clamp rod 24 to close and clamp, and then the discharging clamp rod 24 fixing device 22 drives the discharging rod hand to pull back along the track 16, and the discharging is completed by falling in the hollow part of the track 16;

[0040] The fixing frame is located at the middle of one end of the discharging clamp rod fixing device 22 and is provided with an infrared sensor 25 for detecting the discharging of the material. When no finished product is detected to be discharged, the machine will automatically stop.

[0041] To sum up, with the help of the above-mentioned technical scheme of the present invention, the plastic sheet is loaded through the loading position 1, and the plastic sheet is sent forward through the conveyor belt 10, the glue is sprayed out by the glue coating rod 13, the heating plate 21 is pressed down and the end previously coated with glue is heated, the ends of the plastic sheet are glued together to form a cylindrical shape, the operation of the automatic cylinder machine is completed, and it becomes fully automatic production, the production efficiency is greatly increased, and one person can look after multiple machines, which greatly saves labor and improves work efficiency.

[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic cylinder machine, characterized in that: The invention comprises a frame, wherein a loading position (1) and a production position (2) are respectively arranged on both sides of the upper end of the frame, the production position (2) is located at one end of the loading position (1), a cylindrical production jig (3) is arranged at the upper end of the production position (2), the loading position (1) comprises a plurality of loading clips (4) arranged on the support frame, a stopper (5) is arranged at the bottom end of the loading clip (4), a suction cup fixing plate (6) is arranged in the middle of one side of the upper end of the frame, and a plurality of A dry suction cup (7) and a suction cup (8), wherein an infrared sensor (9) is arranged on the side of the suction cup (7), a conveyor belt (10) is arranged at the upper end of the frame and on both sides of the suction cup fixing plate (6), a matching connecting cylinder (11) is arranged at one end of the suction cup fixing plate (6), a blowing device (12) is arranged at one side of the support frame and at one end close to the feeding clamp (4), and a glue coating rod (13) is arranged at one end of the support frame away from the blowing device (12); The production station (2) comprises a fixed frame located in the middle of the upper end of the frame, a vertical plate in the middle of one side of the fixed frame is connected to the cylindrical production jig (3), two stoppers (14) are arranged on the connecting frame on both sides of the upper end of the frame, a motor (15) is arranged in the middle of the upper end of the fixed frame, an extension frame is arranged on the upper end of one side of the frame, rails (16) are arranged on both sides of the middle of the upper end of the extension frame, forming cylinders (17) are arranged on both sides of the middle of the upper end of the frame, and forming strips (18) are arranged at the front ends of the forming cylinders (17), and the conveyor belt (10) is located between one end and the cylindrical production jig. A rectangular top bar 1 (19) and a rectangular top bar 2 (20) are arranged below (3) in sequence, and the rectangular top bar 2 (20) is located on both sides of the rectangular top bar 1 (19). A heating plate (21) is arranged at the lower end of the motor (15). A discharge clamping rod fixing device (22) is arranged on the track (16). Adjusting cylinders (23) are arranged on both sides of the upper end of the adjusting plate of the discharge clamping rod fixing device (22). A discharge clamping rod (24) is arranged on the front end slide of the adjusting cylinder (23). The fixing frame is provided with an infrared sensor 2 (25) at the middle of one end of the discharge clamping rod fixing device (22).

2. An automatic drum machine according to claim 1, characterized in that: A control box is arranged at one side of the front end of the frame, and a box door is arranged at the middle part of the front end of the control box.

3. The automatic drum machine according to claim 1, characterized in that: Universal wheels are arranged at four corners of the lower end of the frame, and adjustable supporting feet are arranged on the lower side of the frame located at the universal wheels.

4. The automatic drum machine according to claim 1, characterized in that: The bottom ends of the rectangular top bar 1 (19) and the rectangular top bar 2 (20) are connected by a lifting cylinder. The number of the rectangular top bar 1 (19) is one, and the number of the rectangular top bar 2 (20) is two.

5. The automatic drum machine according to claim 1, characterized in that: The discharging clamp rod fixing device (22) is connected to the slide rail through a transverse cylinder, and the discharging clamp rod fixing device (22) includes a slide plate connected to the slide rail, and both sides of the upper end of the slide plate are provided with slide rods inserted into both sides of the adjustment plate, and the upper end of the slide rod is provided with a receiving plate, and the middle part of the receiving plate is provided with an adjusting screw rod threadedly connected to the adjustment plate.

6. The automatic drum machine according to claim 1, characterized in that: A lifting screw rod matched with the supporting frame of the forming cylinder (17) is arranged in the middle of both ends of the fixing frame, and the sliding holes at both ends of the supporting frame of the forming cylinder (17) are matched with the supporting columns at both ends of the fixing frame.

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