Structure of energy storage box

Abstract

This invention relates to the structure of an energy storage box, including a bottom shell assembly, a front shell assembly located on the front side of the bottom shell assembly, a rear shell assembly located on the rear side of the bottom shell assembly, a left cover assembly located on the left side of the bottom shell assembly, a right cover assembly located on the right side of the bottom shell assembly, a box frame assembly located inside the four corners of the bottom shell assembly, and a handle cover assembly located on the upper side of the box frame assembly. The bottom shell assembly includes a bottom shell, a battery pack assembly located in the middle of the bottom shell, and a photovoltaic panel assembly located on the right side of the battery pack assembly. An inverter panel assembly is located in the middle of the box frame assembly, and a heat dissipation mechanism is provided on the box frame assembly to the right of the inverter panel assembly. This design incorporates multiple heat dissipation holes in the battery pack and heat dissipation windows on the battery cover, ensuring rapid heat dissipation from the energy storage box. The inverter support plate prevents hot air from the heat dissipation mechanism's fan from flowing back into the battery pack. All fixing screws in this design are located inside the energy storage box and are not exposed.

Description

Technical Field

[0001] This invention relates to the field of energy storage box technology, and in particular to the structure of an energy storage box. Background Technology

[0002] Energy storage boxes are widely used to charge digital devices such as laptops, tablets, and mobile phones. However, existing energy storage boxes have the following drawbacks:

[0003] (1) There is only one large fan, which blows both the battery pack and the PCB board, resulting in poor heat dissipation, lack of specificity, and loud noise.

[0004] (2) Exposed fastening screws on the front and rear shells affect the appearance;

[0005] (3) The handle has many components and the assembly is complicated, which affects the assembly efficiency.

[0006] To overcome the above shortcomings, we invented a structure for an energy storage box. Summary of the Invention

[0007] The purpose of this invention is to solve the problems of existing energy storage box products, which suffer from poor heat dissipation due to the presence of only one large fan that blows heat from both the battery pack and the PCB board, lacks specific heat dissipation, is noisy, have exposed fastening screws on the front and rear shells that affect aesthetics, and have numerous assembly parts for the handle that complicate assembly and reduce assembly efficiency. The specific solution is as follows:

[0008] An energy storage box structure includes a bottom shell assembly, a front shell assembly disposed on the front side of the bottom shell assembly, a rear shell assembly disposed on the rear side of the bottom shell assembly, a left cover assembly disposed on the left side of the bottom shell assembly, a right cover assembly disposed on the right side of the bottom shell assembly, a box frame assembly disposed inside the four corners of the bottom shell assembly, and a handle cover assembly disposed on the upper side of the box frame assembly.

[0009] The bottom shell assembly includes a bottom shell, a battery pack assembly located in the middle of the bottom shell, and a photovoltaic panel assembly located to the right of the battery pack assembly. The inverter panel assembly is located in the middle of the housing frame assembly, and a heat dissipation mechanism is located on the housing frame assembly to the right of the inverter panel assembly. The inverter panel assembly is positioned above the battery pack assembly. The left cover assembly includes a left cover and an AC input / output assembly located inside the left cover. The right cover assembly includes a right cover and a DC input / output assembly and a control board assembly located inside the right cover. The handle cover assembly includes an inner handle cover and an outer handle cover. The front shell assembly includes a front shell and a display screen and a switch assembly located on the front shell. The heat dissipation mechanism forms heat dissipation channels with the air inlet on the right cover and the air outlet on the left cover.

[0010] Furthermore, the housing frame assembly includes a left metal plate, a left front support column fixedly connected to the front end of the left metal plate at its lower end, and a left rear support column fixedly connected to the rear end of the left metal plate at its lower end. It also includes a right metal plate, a right front support column fixedly connected to the front end of the right metal plate at its lower end, and a right rear support column fixedly connected to the rear end of the right metal plate at its lower end. The upper ends of the left front support column, left rear support column, right front support column, and right rear support column are respectively fixedly connected to the four corners of the top metal plate. An inverter support plate is provided around the upper part of the left front support column, left rear support column, right front support column, and right rear support column.

[0011] Furthermore, the battery pack assembly includes a battery frame disposed on the bottom shell, a battery pack installed inside the battery frame, and a battery cover disposed on the battery frame.

[0012] Furthermore, the front shell and the rear shell are provided with inward bends on the left and right sides respectively. The inward bends are fixedly connected to the left front support column, the left rear support column, the right front support column, and the right rear support column on one side, and are fastened to the left cover and the right cover on the other side.

[0013] Furthermore, the heat dissipation mechanism consists of two fans, which are fixed to the right end of the inverter support plate.

[0014] Furthermore, the air inlet and air outlet are multiple staggered strip-shaped holes.

[0015] Furthermore, the handle cover assembly is provided with two inverted V-shaped handles on the left and right, and the inner handle cover matches the outer handle cover.

[0016] Furthermore, the middle part of the inner cover of the handle is fixedly connected to the top metal plate by screws.

[0017] Furthermore, the lower front and lower rear sides of the inner handle cover are fixedly connected to the screw posts provided on the upper part of the front and rear shells, respectively, by screws.

[0018] Furthermore, the outer cover of the handle has multiple buckles around its inner perimeter, which match and engage with the buckle grooves provided around the outer perimeter of the inner cover of the handle. The outer cover of the handle has multiple buckle rings in its center, which match and engage with the hooks provided in the center of the inner cover of the handle.

[0019] In summary, the technical solution of the present invention has the following beneficial effects:

[0020] This invention solves the problems of existing energy storage box products, which suffer from poor heat dissipation due to the presence of only one large fan that blows heat on both the battery pack and the PCB board, lacks specific heat dissipation, is noisy, have exposed screws on the front and rear shells that affect aesthetics, and have numerous assembly parts for the handle that complicate assembly and reduce efficiency. This solution has the following advantages:

[0021] (1) The enclosure frame assembly is a key supporting component of the energy storage box and is made entirely of metal. This ensures the high structural strength of the energy storage box. The fixing screws of the left metal plate, right metal plate, and top metal plate are all located inside the energy storage box and are not exposed.

[0022] (2) The front shell and the rear shell are inserted into the bottom shell. The bottom shell is provided with a limiting bone to prevent internal compression deformation. The left and right sides of the front shell and the rear shell are respectively provided with inwardly curved screw ears. The screw ears are fixed to the left front support column, the left rear support column, the right front support column, and the right rear support column by screws. The screw ears and screws are all inside the energy storage box and will not be exposed.

[0023] (3) The left and right covers are fixed by fastening with the front and rear shells without screws, and the left and right covers block the fastening screws of the front and rear shells.

[0024] (4) The inner cover of the handle is the inner lining of the outer cover of the handle. The outer cover of the handle is fixed to the top metal plate and the top screw posts of the front and rear shells by screws. Then the outer cover of the handle and the inner cover of the handle are fastened together, ensuring that the screws are not visible on the outside of the outer cover of the handle. The handle is designed directly on the handle cover assembly, which simplifies the assembly work and improves the assembly efficiency.

[0025] (5) The heat dissipation mechanism forms heat dissipation channels with the air inlet on the right cover and the air outlet on the left cover respectively. The battery pack is designed with multiple heat dissipation holes and the battery cover is equipped with heat dissipation windows to ensure that the heat of the energy storage box is dissipated quickly. The inverter support plate can block the hot air blown by the fan of the heat dissipation mechanism (referring to the hot air generated by the inverter board assembly) from flowing back into the battery pack.

[0026] (6) The AC input / output components of the left cover assembly and the DC input / output components of the right cover assembly are designed in a compact and reasonable manner, saving space in the energy storage box. Attached Figure Description

[0027] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings described below are only a part of the embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0028] Figure 1 This is an exploded view of the structure of an energy storage box according to the present invention;

[0029] Figure 2 This is a structural diagram of the handle cover of the present invention;

[0030] Figure 3 This is a structural diagram of the inner cover of the handle of the present invention;

[0031] Figure 4This is a structural diagram of the rear shell of the present invention;

[0032] Figure 5 This is a structural diagram of the left cover of the present invention;

[0033] Figure 6 This is a structural diagram of the right cover of the present invention.

[0034] Explanation of reference numerals in the attached figures:

[0035] 10-Bottom shell, 11-Limiting rib, 12-Foot pad, 20-Front shell, 21-Screw lug, 22-L-shaped protrusion, 23-Screw post, 24-Display screen and switch assembly, 30-Rear shell, 31-Reinforcing rib, 40-Left cover, 41-L-shaped groove, 42-AC interface, 43-AC PCB board, 44-Air outlet, 50-Right cover, 51-DC interface, 52-Control board assembly, 53-Air inlet, 60-Top metal plate, 61-Left metal plate, 62-Left front support Column, 63-Right metal plate, 64-Left rear support column, 65-Right front support column, 66-Right rear support column, 67-Inverter support plate, 70-Inner cover of handle, 71-Hook groove, 72-Hook block, 80-Outer cover of handle, 81-Hook block, 82-Hook ring, 90-Battery frame, 91-Battery cover, 92-Battery pack, 93-Photovoltaic panel assembly, 94-Inverter panel assembly, 95-Radiator, 96-Fan, 97-Battery management board, 98-Heat dissipation hole, 99-Heat dissipation window. Detailed Implementation

[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0037] like Figures 1 to 6 As shown, the structure of an energy storage box includes a bottom shell assembly, a front shell assembly disposed on the front side of the bottom shell assembly, a rear shell 30 disposed on the rear side of the bottom shell assembly, a left cover assembly disposed on the left side of the bottom shell assembly, a right cover assembly disposed on the right side of the bottom shell assembly, a box frame assembly disposed inside the four corners of the bottom shell assembly, and a handle cover assembly disposed on the upper side of the box frame assembly.

[0038] The bottom housing assembly includes a bottom housing 10, a battery pack assembly located in the middle of the bottom housing 10, the battery pack assembly including a battery support frame 90 on the bottom housing 10, a battery pack 92 installed inside the battery support frame 90 (the battery pack 92 has a battery management board 97 on its right side), and a battery cover 91 on the battery support frame 90. A photovoltaic panel assembly 93 is located on the right side of the battery pack assembly. An inverter panel assembly 94 is located in the middle of the housing frame assembly. The inverter panel assembly 94 (with two heat sinks 95 on it, the gaps between the heat sink fins of the heat sinks 95 are distributed in the left and right direction) has a heat dissipation mechanism on the right side of the housing frame assembly, and the inverter panel assembly 94 is located above the battery pack assembly. The left cover assembly includes a left cover 40, and an AC input / output assembly (including multiple AC interfaces 42 and an AC PCB board 43, for example: 4 AC output interfaces can output 120V or 220V voltage to power household appliances such as rice cookers, coffee makers, and televisions) located inside the left cover 40. The right cover assembly includes a right cover 50, a DC input / output assembly (including multiple DC interfaces 51) located inside the right cover 50, and a control board assembly 52. ​​The handle cover assembly includes an inner handle cover 70 and an outer handle cover 80. The heat dissipation mechanism forms heat dissipation channels with the air inlet 53 on the right cover 50 and the air outlet 44 on the left cover 40. The air inlet 53 and the air outlet 44 are multiple staggered strip-shaped holes. The bottom surface of the bottom shell 10 is provided with four feet 12.

[0039] The enclosure frame assembly includes a left metal plate 61, a left front support column 62 fixedly connected to the front end of the left metal plate 61 at its lower end, and a left rear support column 64 fixedly connected to the rear end of the left metal plate 61 at its lower end. It also includes a right metal plate 63, a right front support column 65 fixedly connected to the front end of the right metal plate 63 at its lower end, and a right rear support column 66 fixedly connected to the rear end of the right metal plate 63 at its lower end. The upper ends of the left front support column 62, left rear support column 64, right front support column 65, and right rear support column 66 are fixedly connected to the four corners of the top metal plate 60, respectively. An inverter support plate 67 surrounds the upper part of the left front support column 62, left rear support column 64, right front support column 65, and right rear support column 66 for fixing the inverter panel assembly 94. The heat dissipation mechanism consists of two fans 96, which are fixed to the right end of the inverter support plate 67. The battery pack 92 is designed with multiple heat dissipation holes 98 and a heat dissipation window 99 on the battery cover 91, ensuring that the heat of the energy storage box is dissipated quickly. The inverter support plate 67 can block the hot air blown by the fan 96 of the heat dissipation mechanism (referring to the hot air generated by the inverter board assembly) from flowing back into the battery pack 92.

[0040] The front housing assembly includes a front housing 20, a display screen, and a switch assembly 24 mounted on the front housing 20. The left and right sides of the front housing 20 and the rear housing 30 are respectively provided with inwardly curved portions (including screw lugs 21 on the inner side and L-shaped protrusions 22 on the outer side). The inwardly curved portions (screw lugs 21) are fixedly connected (by screws, not shown in the figure) to the left front support column 62, left rear support column 64, right front support column 65, and right rear support column 66, respectively. The inwardly curved portions (L-shaped protrusions 22) are also engaged with the left cover 40 and right cover 50 (with L-shaped grooves 41). The lower parts of the front housing 20 and the rear housing 30 are inserted into the bottom housing 10, which is provided with limiting ribs 11 to prevent deformation under pressure. The inner sides of the front housing 20 and the rear housing 30 are respectively provided with reinforcing ribs 31.

[0041] The handle cover assembly has two inverted V-shaped handles on the left and right, with the inner handle cover 70 matching the outer handle cover 80. The center of the inner handle cover 70 is fixedly connected to the top metal plate 60 by screws (not shown in the figure). The lower front and lower rear sides of the inner handle cover 70 are fixedly connected to the screw posts 23 on the upper part of the front shell 20 and the rear shell 30, respectively, by screws (not shown in the figure). The inner circumference of the outer handle cover 80 has multiple fasteners 81, which match and engage with the fastening grooves 71 provided along the outer circumference of the inner handle cover 70. The center of the outer handle cover 80 has multiple buckles 82, which match and engage with the hooks 72 provided in the center of the inner handle cover 70.

[0042] The control board assembly 52, battery management board 97, photovoltaic panel assembly 93, and inverter panel assembly 94 in this solution are all existing technologies, and their specific internal details and working principles will not be described in detail here.

[0043] In summary, the technical solution of the present invention has the following beneficial effects:

[0044] This invention solves the problems of existing energy storage box products, which suffer from poor heat dissipation due to the presence of only one large fan that blows heat on both the battery pack and the PCB board (referring to the inverter board assembly), lack of targeted cooling, high noise levels, exposed screws on the front and rear shells affecting aesthetics, and numerous assembly parts for the handle leading to complex assembly and reduced efficiency. This solution offers the following advantages:

[0045] (1) The enclosure frame assembly is a key supporting component of the energy storage box and is made entirely of metal. This ensures the high structural strength of the energy storage box. The fixing screws of the left metal plate, right metal plate, and top metal plate are all located inside the energy storage box and are not exposed.

[0046] (2) The front shell and the rear shell are inserted into the bottom shell. The bottom shell is provided with a limiting bone to prevent internal compression deformation. The left and right sides of the front shell and the rear shell are respectively provided with inwardly curved screw ears. The screw ears are fixed to the left front support column, the left rear support column, the right front support column, and the right rear support column by screws. The screw ears and screws are all inside the energy storage box and will not be exposed.

[0047] (3) The left and right covers are fixed by fastening with the front and rear shells without screws, and the left and right covers block the fastening screws of the front and rear shells.

[0048] (4) The inner cover of the handle is the inner lining of the outer cover of the handle. The outer cover of the handle is fixed to the top metal plate and the top screw posts of the front and rear shells by screws. Then the outer cover of the handle and the inner cover of the handle are fastened together, ensuring that the screws are not visible on the outside of the outer cover of the handle. The handle is designed directly on the handle cover assembly, which simplifies the assembly work and improves the assembly efficiency.

[0049] (5) The heat dissipation mechanism forms heat dissipation channels with the air inlet on the right cover and the air outlet on the left cover respectively. The battery pack is designed with multiple heat dissipation holes and the battery cover is equipped with heat dissipation windows to ensure that the heat of the energy storage box is dissipated quickly. The inverter support plate can block the hot air blown by the fan of the heat dissipation mechanism (referring to the hot air generated by the inverter board assembly) from flowing back into the battery pack.

[0050] (6) The AC input / output components of the left cover assembly and the DC input / output components of the right cover assembly are designed in a compact and reasonable manner, saving space in the energy storage box.

[0051] The embodiments described above do not constitute a limitation on the scope of protection of this technical solution. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the above embodiments should be included within the scope of protection of this technical solution.

Claims

1. A structure of an energy storage tank, characterized by: Includes a bottom shell assembly, a front shell assembly located on the front side of the bottom shell assembly, a rear shell assembly located on the rear side of the bottom shell assembly, a left cover assembly located on the left side of the bottom shell assembly, a right cover assembly located on the right side of the bottom shell assembly, a box frame assembly located inside the four corners of the bottom shell assembly, and a handle cover assembly located on the upper side of the box frame assembly. The bottom shell assembly includes a bottom shell, a battery pack assembly located in the middle of the bottom shell, and a photovoltaic panel assembly located on the right side of the battery pack assembly; the box frame assembly has an inverter panel assembly located in the middle, and a heat dissipation mechanism is located on the box frame assembly to the right of the inverter panel assembly, with the inverter panel assembly positioned above the battery pack assembly; the left cover assembly includes a left cover and an AC input / output assembly located inside the left cover; the right cover assembly includes a right cover and a DC input / output assembly and a control board assembly located inside the right cover; the handle cover assembly includes an inner handle cover and an outer handle cover; the front shell assembly includes a front shell and a display screen and a switch assembly located on the front shell; the heat dissipation mechanism forms heat dissipation channels with the air inlet located on the right cover and the air outlet located on the left cover, respectively; The housing frame assembly includes a left metal plate, a left front support column fixedly connected to the front end of the left metal plate at its lower end, and a left rear support column fixedly connected to the rear end of the left metal plate at its lower end. It also includes a right metal plate, a right front support column fixedly connected to the front end of the right metal plate at its lower end, and a right rear support column fixedly connected to the rear end of the right metal plate at its lower end. The upper ends of the left front support column, left rear support column, right front support column, and right rear support column are respectively fixedly connected to the four corners of the top metal plate. An inverter support plate is provided around the upper part of the left front support column, left rear support column, right front support column, and right rear support column. The battery pack assembly includes a battery frame on the bottom shell, a battery pack installed inside the battery frame, and a battery cover on the battery frame. The front shell and the rear shell are respectively provided with an inner curved part on the left and right sides, including a screw lug on the inner side and an L-shaped protrusion on the outer side. The screw lug of the inner curved part is fixedly connected to the left front support column, the left rear support column, the right front support column, and the right rear support column on one side, and the L-shaped protrusion of the inner curved part is fastened to the L-shaped groove provided on the left cover and the right cover on the other side. The lower part of the front shell and the rear shell are inserted into the bottom shell, and the bottom shell is provided with a limiting bone to prevent deformation by internal pressure. The handle cover assembly has two inverted V-shaped handles on the left and right. The inner perimeter of the handle cover has multiple fastening blocks that match and engage with the fastening grooves on the outer perimeter of the handle cover. The middle of the handle cover has multiple buckle rings that match and engage with the hooks on the middle of the handle cover.

2. The energy storage tank of claim 1, wherein: The heat dissipation mechanism consists of two fans, which are fixed to the right end of the inverter support plate.

3. The energy storage tank of claim 1, wherein: The air inlet and air outlet are multiple staggered strip holes.

4. The energy storage tank of claim 1, wherein: The inner handle cover matches the outer handle cover.

5. The energy storage tank of claim 1, wherein: The middle part of the inner cover of the handle is fixedly connected to the top metal plate by screws.

6. The energy storage tank of claim 1, wherein: The lower front and lower rear sides of the inner handle cover are fixedly connected to the screw posts on the upper part of the front and rear shells, respectively, by screws.

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