A dual-axle steering photovoltaic panel cleaning robot
Patent Information
- Application Number
- CN202210328868.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-03-30
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2042-03-30
AI Technical Summary
[0002]光伏板清扫机器人是一种用于实现对光伏板进行清扫的设备,现有技术中存在的光伏板清扫机器人只能实现一条直线上光伏板的清扫,当一排光伏板出现错位(上下错位、前后错位、倾角错位)时,现有光伏板机器人因不能随着光伏板转向而不能正常工作
通过提出一种带有机头、机尾以及连接二者的机体,并将机头和机尾设置成了通过换向器连接的挂轮以及行走轮,并且行走轮采用全向轮,实现了水平转向时的平顺性,且设置了水平转向节和轴向转向节,并将机尾设置成带有刷子电机以及通过万向节连接的刷轴,从而实现了方便清扫不同设置方式光伏板存在的问题,进而提高了本装置的实用性和功能性,从而能够灵活应用在不同的光伏板状态设置中,使用范围广,提高了清扫效率,继而提高了光伏电站的发电效率。
Smart Images

Figure CN114584062B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of photovoltaic panel cleaning device technology, specifically to a dual-axis steering photovoltaic panel cleaning robot. Background Technology
[0002] A photovoltaic panel cleaning robot is a device used to clean photovoltaic panels. Existing photovoltaic panel cleaning robots can only clean photovoltaic panels in a straight line. When a row of photovoltaic panels is misaligned (vertically misaligned, front-to-back misaligned, tilted misaligned), the existing photovoltaic panel cleaning robots cannot work properly because they cannot turn with the photovoltaic panels.
[0003] Therefore, a robot capable of solving the above problems needs to be proposed. Summary of the Invention
[0004] To address the above problems, this invention proposes a robot capable of cleaning photovoltaic panels, which can efficiently clean the panels to address issues such as front-to-back, left-to-right, and tilt misalignment.
[0005] The technical solution provided by this invention is as follows: A dual-axis steering photovoltaic panel cleaning robot includes a head, a tail, a body connecting the two, and a control box mounted on the body, wherein: Both the head and tail sections of the machine include horizontal steering knuckles, a travel motor mounted on the horizontal steering knuckles, a commutator shaft connected to the travel motor shaft, a travel wheel shaft connected to the commutator shaft, and a spare wheel. The head horizontal steering knuckle is connected to an axial steering knuckle; a brush shaft is housed within the machine body; the tail section also includes a brush motor, which is connected to the brush shaft via a universal joint; a connecting frame is provided on the exterior of the machine body to connect photovoltaic panels; and the control box is electrically connected to the travel motor and the brush motor.
[0006] Furthermore, the traveling wheels are omnidirectional wheels, and the machine head also includes an exhaust fan mounted on a horizontal steering knuckle and connected to the interior of the machine body; a brush is spirally wound on the brush shaft; the machine head and the machine tail are respectively connected to the machine body through a fixed frame.
[0007] Furthermore, the horizontal steering knuckle is movably connected to the axial steering knuckle via a horizontal steering shaft, and the axial steering knuckle is connected to the fixed frame via a steering knuckle bearing. The fixed frame is provided with a brush shaft bearing that is rotatably connected to the brush shaft.
[0008] Furthermore, the universal joint of the brush shaft passes through the horizontal steering knuckle; the central axes of the hanging wheel and the traveling wheel are perpendicular to each other, and the wheel center direction of the hanging wheel is perpendicular to the photovoltaic panel of the photovoltaic power station.
[0009] Furthermore, the commutator is connected to the travel wheel and the idler wheel axle by being fixed to the horizontal steering knuckle; one end of the brush away from the brush shaft protrudes from the machine body and contacts the photovoltaic panel of the photovoltaic power station; The brush shaft includes a female brush shaft and a male brush shaft, and a brush shaft fixing bracket is provided between the female shaft and the male shaft. The exhaust fan is connected to the space where the brush shaft is located.
[0010] Furthermore, the fixed frame is provided with a U-shaped slot at one end opposite the head and tail of the machine for fixing and adjusting the distance between the brush and the photovoltaic panel; the fixed frame is provided with screws for connecting the machine body; both ends of the horizontal steering knuckle are provided with sliding grooves for the travel motor to engage; the machine body is box-shaped.
[0011] Furthermore, the control cabinet is equipped with a control module and a power module. The control module is electrically connected to the walking motor and the brush motor, and the power module is electrically connected to the walking motor and the brush motor.
[0012] The advantages of this invention compared to the prior art are: By proposing a machine body consisting of a head, a tail, and a connecting section, and by configuring the head and tail as a rotating wheel and a traveling wheel connected by a commutator, with the traveling wheel being an omnidirectional wheel, smoothness is achieved during horizontal turning. Furthermore, a horizontal steering knuckle and an axial steering knuckle are incorporated, and the tail section is equipped with a brush motor and a brush shaft connected by a universal joint. This addresses the problems associated with cleaning photovoltaic panels in different configurations, thereby improving the practicality and functionality of the device. It can be flexibly applied to various photovoltaic panel configurations, has a wide range of uses, improves cleaning efficiency, and consequently enhances the power generation efficiency of photovoltaic power plants. Attached Figure Description
[0013] Figure 1 This is a front view of an embodiment of the present invention; Figure 2 yes Figure 1 Enlarged view of part A in the image; Figure 3 yes Figure 1 Enlarged view of part B in the image; Figure 4 This is a side view of an embodiment of the present invention; Figure 5 This is a bottom view of an embodiment of the present invention; Figure 6 yes Figure 5 Enlarged view of part E in the image; Figure 7 yes Figure 5 Enlarged view of section H in the image; Figure 8 This is a perspective view of an embodiment of the present invention; Figure 9yes Figure 8 Enlarged view of part F in the image; Figure 10 yes Figure 8 Enlarged view of part G in the image; Figure 11 This is an exploded view from an embodiment of the present invention; Figure 12 yes Figure 11 Enlarged view of part D in the image; Figure 13 yes Figure 11 Enlarged view of section C in the image; Figure 14 This is a structural diagram of the commutator in an embodiment of the present invention; Figure 15 This is a structural diagram of the walking wheel in an embodiment of the present invention. Detailed Implementation
[0014] The following is in conjunction with the appendix Figure 1-15 The present invention will be described in further detail below.
[0015] A dual-axis steering photovoltaic panel cleaning robot includes a head unit 1, a tail unit 2, a body 3 connecting the two, photovoltaic panels 22, and a control box 4 mounted on the body 3, wherein: Both the head unit 1 and the tail unit 2 include a horizontal steering knuckle 5, a travel motor 6 distributed on the horizontal steering knuckle 5, and a commutator 7 shaft-connected to the travel motor 6; additionally, the head unit includes an axial steering knuckle 8; the commutator 7 is connected to a travel wheel 9 and a hanging wheel 10; the tail unit 2 also includes a brush motor 13, which is connected to the brush shaft 12 via a brush shaft universal joint 11; the exterior of the body 3 is provided with a photovoltaic panel connecting frame 14 connected to a photovoltaic panel 22, which is used to power the control box 4; the control box 4 is electrically connected to the travel motor 6 and the brush motor 13.
[0016] The axial steering joint 8 is used to adjust the tilt angle misalignment between two groups of photovoltaic panels in each row of photovoltaic panels in the photovoltaic power station to be cleaned. Specifically, the axial steering joint 8 located on the head 1 rotates around the axis of the fixed frame, thereby achieving axial rotation and solving the tilt angle misalignment problem of the photovoltaic panels in the photovoltaic power station. During this cleaning process, the brush motor 13 drives the brush shaft universal joint 11, which in turn drives the brush shaft 12 to rotate, and the brush shaft 12 drives the brush 16 to move, thus solving the cleaning problem. Furthermore, in the specific implementation process, it is ensured that one end of the head 1 or the tail 2 can achieve axial rotation, thereby achieving axial rotation on one side, and thus achieving the function of both achieving axial rotation and ensuring the stability of the machine body 3 during the cleaning process.
[0017] The horizontal steering knuckle 5 is used to adjust the misalignment between two sets of photovoltaic panels in each row of photovoltaic panels in a photovoltaic power station. Specifically, the horizontal steering knuckle 5 is movably connected to the axial steering knuckle 8 at the head of the machine via the horizontal steering shaft 18, thereby achieving horizontal steering. The axial steering knuckle 8 is connected to the head fixed frame 171 via the steering knuckle bearing 19. The horizontal steering knuckle 5 is connected to the tail fixed frame 172 at the tail of the machine via the tail steering shaft 25. The fixed frame is equipped with a brush shaft bearing 20 that rotatably connects to the brush shaft 12.
[0018] During the horizontal rotation process, the traveling wheel 9 will generate axial displacement. Therefore, in order to make the steering smoother, the traveling wheel 9 is set as an omnidirectional wheel. This converts the power generated by the traveling motor 6 into traveling displacement power while also making the steering smooth, thus solving the problem of front and rear misalignment of photovoltaic panels in photovoltaic power stations.
[0019] Furthermore, in order to solve the problem of gaps between photovoltaic panels in the photovoltaic power station, a 90-degree commutator 7 is installed between the traveling wheel 9 and the hanging wheel 10 for connection. The traveling motor 6 outputs power to the traveling wheel 9 and the hanging wheel 10 through the commutator 7. The traveling wheel 9 and the hanging wheel 10 can receive power at the same time, thereby solving the problem of jamming when the gap between each photovoltaic panel in the photovoltaic power station is 1-2cm.
[0020] The headstock roller 10 travels along the track, driving the horizontal steering knuckle 5 to turn around the horizontal steering shaft 18. The tailstock roller 10 travels along the track, driving the horizontal steering knuckle 5 to rotate around the tail steering shaft 25 located at the tail position 2, thus solving the problem of misalignment of photovoltaic panels in photovoltaic power plants in the existing technology.
[0021] The head unit 1 also includes a blower 15 mounted on a horizontal steering knuckle 5 and connected to the interior of the body 3; a brush 16 is spirally wound on the brush shaft 12; the head unit 1 and the tail unit 2 are respectively connected to the body 3 through their respective fixing brackets.
[0022] The exhaust fan 15 is designed to collect the dust that is stirred up during the cleaning process.
[0023] The center of the pulley 10 is perpendicular to the photovoltaic panel 22.
[0024] Commutator 7 is fixedly connected to walking wheel 9 via fixed sleeve 23; one end of brush 16 away from brush shaft 12 protrudes from body 3 and contacts photovoltaic panel of photovoltaic power station; The brush shaft 12 includes a female brush shaft 12.1 and a male brush shaft 12.2. A brush shaft fixing bracket 24 is provided between the female shaft 12.1 and the male shaft 12.2. The exhaust fan 15 is connected to the space where the brush shaft 12 is located.
[0025] Both the head mounting bracket 171 and the tail mounting bracket 172 have U-shaped slots at one end relative to the body 3, which are used to fix and adjust the distance between the brush and the photovoltaic panels of the photovoltaic power station for cleaning; the mounting brackets are provided with screws for connecting the body 3; both ends of the horizontal steering knuckle 5 are provided with sliding grooves for the walking motor 6 to engage; the body 3 is box-shaped.
[0026] The control box 4 contains a control module and a power module. The control module is electrically connected to the walking motor 6 and the brush motor 13, and the power module is electrically connected to the walking motor 6 and the brush motor 13.
[0027] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the spirit of the invention, such designs should fall within the protection scope of the present invention.
Claims
1. A dual-axis steering photovoltaic panel cleaning robot, characterized in that, It includes the head unit, the tail unit, the body connecting the two, and the control box located on the body, wherein: Both the head and tail sections of the machine include a horizontal steering knuckle, a travel motor distributed on the horizontal steering knuckle, and a commutator shaft-connected to the travel motor. The horizontal steering knuckle of the head section is movably connected to an axial steering knuckle via a horizontal steering shaft, and the axial steering knuckle is connected to the head section mounting frame via a steering knuckle bearing. The horizontal steering knuckle of the tail section is connected to the tail section mounting frame via a tail steering shaft. The commutator is simultaneously shaft-connected to mutually perpendicular travel wheels and idler wheels. The travel wheels are omnidirectional wheels, and the center direction of the idler wheels is perpendicular to the photovoltaic panel. The machine body is equipped with a brush shaft, which includes a female brush shaft and a male brush shaft. A brush shaft fixing frame is provided between the female shaft and the male shaft. A brush is spirally wound on the brush shaft. One end of the brush away from the brush shaft extends out of the machine body and contacts the photovoltaic panel. The tail of the machine also includes a brush motor, which is connected to the brush shaft through a universal joint. Both the head and tail mounting brackets are equipped with U-shaped slots at one end relative to the machine body for fixing and adjusting the distance between the brush and the photovoltaic panel; the head also includes an exhaust fan mounted on the horizontal steering knuckle and connected to the interior of the machine body and the space where the brush shaft is located. The machine body is equipped with a photovoltaic panel connecting frame on the outside, and a photovoltaic panel is connected to the photovoltaic panel connecting frame; the control box is equipped with a control module and a power module, the control module is electrically connected to the walking motor and the brush motor, and the power module is electrically connected to the walking motor and the brush motor.
2. The dual-axis steering photovoltaic panel cleaning robot according to claim 1, characterized in that, The head and tail of the machine are each connected to the machine body via their respective fixing frames, and the fixing frames are equipped with brush shaft bearings that rotatably connect to the brush shaft.
3. The dual-axis steering photovoltaic panel cleaning robot according to claim 1, characterized in that, The brush motor is movably connected to the brush shaft via a brush shaft universal joint, which passes through a horizontal steering knuckle.
4. The dual-axis steering photovoltaic panel cleaning robot according to claim 1, characterized in that, The commutator connected to the travel motor is fixed to the horizontal steering knuckle by a fixing sleeve.
5. A dual-axis steering photovoltaic panel cleaning robot according to claim 1, characterized in that, The mounting bracket is fitted with screws for connecting the machine body; both ends of the horizontal steering knuckle are provided with sliding grooves for engaging the travel motor; the machine body is box-shaped.
Citation Information
Patent Citations
Cleaning robot applicable to staggered photovoltaic plates
CN107716501A
Double-shaft type steering photovoltaic panel cleaning robot
CN217216483U