Gearbox oil injection pipe assembly processing equipment
Patent Information
- Application Number
- CN202210484596.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-06
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2042-05-06
AI Technical Summary
[0002]为满足生产需要特设计一种变速箱喷油管总成,以满足其他部件的装配需求,另外本发明还提供了变速箱喷油管总成的加工方法,其中现有变速箱喷油管总成的加工方式,大多为分布式加工,即通过不同设备来加工现有变速箱喷油管总成,但这种加工方式费时费力较为麻烦,本发明提供了一种拗弯、压装在同一设备上进行的加工设备,以提高加工效率
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Figure CN114714090B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of transmissions, and more specifically to processing equipment for transmission fuel injection pipe assemblies. Background Technology
[0002] To meet production needs, a gearbox fuel injection pipe assembly is specially designed to satisfy the assembly requirements of other components. In addition, this invention also provides a processing method for the gearbox fuel injection pipe assembly. Most existing gearbox fuel injection pipe assemblies are processed in a distributed manner, that is, the existing gearbox fuel injection pipe assemblies are processed by different equipment. However, this processing method is time-consuming, labor-intensive and cumbersome. This invention provides a processing device that performs bending and pressing on the same equipment to improve processing efficiency.
[0003] Therefore, there is a demand for processing equipment that is easy to use, has high processing efficiency, and is highly practical for gearbox fuel injection pipe assemblies. Summary of the Invention
[0004] Another object of this application is to provide a transmission fuel injector assembly, wherein the transmission fuel injector assembly can be conveniently fitted with external components through its own structural configuration.
[0005] Another objective of this application is to provide a method for processing a transmission fuel injector assembly, wherein the method for processing the transmission fuel injector assembly can effectively improve the processing efficiency of the transmission fuel injector assembly.
[0006] Another objective of this application is to provide a processing device for a transmission fuel injection pipe assembly, wherein the processing device for the transmission fuel injection pipe assembly includes a bending device and a press-fit clamping device, wherein the press-fit clamping device is disposed on the upper side of the bending device, and wherein the press-fit clamping device is configured to realize a processing method for the transmission fuel injection pipe assembly to improve processing efficiency.
[0007] Another objective of this application is to provide processing equipment for transmission fuel injection pipe assemblies, wherein the processing equipment for transmission fuel injection pipe assemblies has a simple structure, is easy to operate, does not involve complex manufacturing processes and expensive materials, has high economic efficiency, and is easy to promote and use.
[0008] To achieve at least one of the above-mentioned objectives, this application provides a transmission fuel injector assembly, wherein the transmission fuel injector assembly includes: A tube body having a first opening, a second opening and a first flow channel, the first opening and the second opening being located at opposite ends of the tube body, and both the first opening and the second opening being connected to the first flow channel; the tube body also having a first annular groove close to the second opening; and the wall forming the first flow channel having an annular protrusion. First connecting pipe; First and second connecting pipes; A third connecting pipe; A fourth connecting pipe; A fifth connecting pipe, wherein one end of the first connecting pipe, the second connecting pipe, the third connecting pipe, the fourth connecting pipe and the fifth connecting pipe are fixedly connected to the outer wall of the pipe body, and the other end of each connecting pipe extends away from the pipe body. The ends of the first connecting pipe, the second connecting pipe, the third connecting pipe, the fourth connecting pipe and the fifth connecting pipe away from the pipe body are all bent at a predetermined angle. The ends of the first connecting pipe, the second connecting pipe, the third connecting pipe, the fourth connecting pipe and the fifth connecting pipe away from the pipe body each have a spray hole and a second flow channel. The spray hole is connected to the outside and the second flow channel respectively. The plurality of second flow channels are all connected to the first flow channel. A plug, the plug passing through the first opening and placed within the first flow channel, and the plug being close to the first opening; and A flange having a first insertion hole, a tube having a second opening at one end passing through the first insertion hole, and the tube being fixedly connected to the wall forming the first insertion hole.
[0009] To achieve at least one of the above-mentioned objectives, this application provides a method for processing a transmission fuel injection pipe assembly, wherein the method for processing the transmission fuel injection pipe assembly includes: S1: Material cutting. Using a metal saw, the first connecting pipe, the second connecting pipe, the third connecting pipe, the fourth connecting pipe, and the fifth connecting pipe with a specification of φ5*1 are cut into 5 different sizes with lengths of 38.3mm, 49.6mm, 47.8mm, 82.4mm, and 36.6mm respectively. The pipe body with a specification of φ11.85*φ10 is cut into 1 size with a length of 120.62mm and an error of ±0.1mm. Two types of connectors, flanges and plugs, are purchased. S2: Process the first connecting pipe by using an end forming machine to shape the end of the first connecting pipe, flattening it, and then using a laser cutting device to cut holes in the first connecting pipe. The second connecting pipe is processed by using an end forming machine to shape the pipe end, flattening it, and then using a laser cutting device to cut holes in the second connecting pipe. The third connecting pipe is processed by using an end forming machine to shape the pipe end, flattening it, and then using a laser cutting device to cut holes in the third connecting pipe. The fourth connecting pipe is processed by using an end forming machine to shape the pipe end, flattening it, and then using a laser cutting device to cut holes in the fourth connecting pipe. The fifth connecting pipe is processed by using an end forming machine to shape the pipe end, flattening it, and then using a laser cutting device to cut holes in the fifth connecting pipe. The tube body is processed by using an end forming machine to spin grooves into the tube body to form the first annular groove, and by using a laser cutting device to cut holes in the tube body. S3: Spot weld the pipe body obtained in step 2 to the first connecting pipe, the second connecting pipe, the third connecting pipe, the fourth connecting pipe and the fifth connecting pipe respectively; S4: Spot weld the flange obtained in step 1 to the pipe body obtained in step 2; S5: Press the plug obtained in step 1 onto the tube obtained in step 2; S6: The ends of the first connecting pipe, the second connecting pipe, the third connecting pipe, the fourth connecting pipe and the fifth connecting pipe are bent using a bending device.
[0010] To achieve at least one of the above-mentioned objectives, this application provides a processing apparatus for a transmission fuel injection pipe assembly, wherein the processing apparatus for the transmission fuel injection pipe assembly includes: A bending device, comprising a first turntable assembly and a second turntable assembly, wherein the first turntable assembly is disposed on the ground and the gearbox fuel injection pipe assembly is disposed on the first turntable assembly, and the second turntable assembly is disposed around the first turntable assembly and is used to bend the gearbox fuel injection pipe assembly disposed on the first turntable assembly, wherein the first turntable assembly includes: A first processing table, the first processing table further having at least one first sliding groove, and the bottom wall forming the first sliding groove also having a second sliding groove, the second sliding groove penetrating the first processing table; the side wall forming the first sliding groove also having a first mounting groove, the first mounting groove being close to the center of the first processing table, and the first mounting groove also communicating with the first sliding groove. First shaft; A first power unit is provided on the ground, one end of the first shaft is connected to the first power unit, and the other end of the first shaft is fixedly connected to the first processing table; At least two lead screws; Two second power components; A slider; two second power components are spaced apart in the first mounting groove, one end of each of the two lead screws is connected to the two second power components respectively, and the other end of each of the two lead screws is connected to the wall surface forming the first sliding groove and facing away from the first mounting groove. The slider is slidably mounted on the two lead screws, wherein the side of the slider facing away from the second sliding groove is flush with the side of the first processing table facing away from the ground, and the slider also has a first through hole, the two ends of the first through hole are respectively connected to the outside and the second sliding groove; First driving component; A first support plate; and A support rod; one end of the support rod is fixedly connected to the side of the first processing table near the ground, and the other end of the support rod is fixedly connected to the first driving component, thereby defining the position of the first driving component, wherein the first driving component is located on the side of the first processing table near the ground, and the first driving component is directly opposite the second sliding groove, wherein the first driving component has a first telescopic rod, one end of the first telescopic rod is connected to the first driving component, and the other end of the first telescopic rod is connected to the first support plate, the first support plate being vertically and vertically disposed within the first through hole; and A press-fitting and clamping integrated device is positioned directly above the bending device.
[0011] In one or more embodiments of this application, the wall surface forming the first through hole is further provided with a slot, and the slot is annular. The first processing table further includes a snap-fit member, which is disposed in the slot. The second turntable assembly includes a second processing table, which has a second through hole located at the center of the second processing table and penetrating through the second processing table. The first processing table is placed in the second through hole.
[0012] In one or more embodiments of this application, the first turntable assembly further includes a plurality of rotating components, which are evenly distributed and spaced apart on the periphery of the first processing table. Each rotating component includes a plurality of oscillating teeth and a plurality of first elastic members. The periphery of the first processing table has a plurality of evenly distributed and spaced second mounting grooves. The plurality of oscillating teeth are rotatably disposed on a plurality of sidewalls forming the second mounting grooves. One end of each of the plurality of first elastic members is fixedly connected to the bottom wall of the plurality of second mounting grooves, and the other end is fixedly connected to the side of the plurality of oscillating teeth near the second mounting groove, so that the end of the oscillating tooth not connected to the second mounting groove is placed on the outside. The wall surface forming the second through hole also has a plurality of evenly distributed and spaced fixed teeth, and the plurality of fixed teeth and the plurality of oscillating teeth are staggered.
[0013] In one or more embodiments of this application, the second processing table has a circular groove, and the wall surface forming the circular groove has a second insertion hole, the second insertion hole penetrating the second processing table so that the second insertion hole communicates with the circular groove and the outside respectively, wherein the second turntable assembly includes a first rotating member, the first rotating member is rotatably disposed in the circular groove, and the first rotating member has an assembly groove penetrating the rotating member, wherein the wall surface forming the assembly groove has a limiting groove.
[0014] In one or more embodiments of this application, the second turntable assembly further includes a lifting assembly, the lifting assembly including a second driving component and a second support plate, the second driving component being placed on the ground, and the second driving component having a second telescopic rod, one end of the second telescopic rod being connected to the second driving component, and the other end being connected to the second support plate.
[0015] In one or more embodiments of this application, the second turntable assembly includes a first processing assembly, the first processing assembly including a third power component, a second shaft, a snap-fit plate, and a third support plate. The third power component is disposed on the second support plate. One end of the second shaft is connected to the third power component, and the snap-fit plate is fixedly connected to the second shaft. The third support plate is hinged to the end of the second shaft opposite to the third power component. The second shaft passes through the second insertion hole, and the snap-fit plate faces the assembly groove and is located on the upper side of the first rotating member. The snap-fit plate has a snap-fit end.
[0016] In one or more embodiments of this application, the first rotating member further has a third insertion hole, the third insertion hole penetrates the first rotating member and is directly opposite the second insertion hole, and the third support plate has a third annular groove on the side near the second processing table, the third annular groove penetrates the second processing table, and the bottom wall forming the third annular groove has a plurality of evenly distributed limiting holes, wherein the third insertion hole may selectively correspond to one of the limiting holes.
[0017] In one or more embodiments of this application, the first processing assembly further includes a push rod, a stop block, and a second elastic member. One end of the push rod passes sequentially through the second insertion hole, the third insertion hole, and the third annular groove, and is placed in one of the limiting holes. The second elastic member is sleeved and connected to the push rod. One end of the second elastic member contacts the wall surface forming the first rotating member, and the other end is located at the end of the push rod opposite to the first rotating member. The stop block is fixedly connected to the end of the second elastic member opposite to the first rotating member, and the stop block is spaced a predetermined distance from the second support plate. The first processing assembly further includes an annular baffle and two third driving components. Both third driving components are disposed on the second support plate and are spaced apart. Both third driving components have a third telescopic rod, and both third telescopic rods are fixedly connected to the annular baffle. The third power component is located at the center of the annular baffle. Attached Figure Description
[0018] These and / or other aspects and advantages of this application will become clearer and more readily understood from the following detailed description of embodiments of this application taken in conjunction with the accompanying drawings, wherein: Figure 1 The diagram illustrates the structure of the transmission fuel injector assembly. Figure 1 .
[0019] Figure 2 The diagram illustrates the structure of the transmission fuel injector assembly. Figure 2 .
[0020] Figure 3 The diagram shows a schematic of the bending device.
[0021] Figure 4 The diagram shows a partial schematic of the bending device. Figure 1 .
[0022] Figure 5 The diagram shows a partial structural schematic of the bending device.
[0023] Figure 6 The diagram shows Figure 3 A magnified view of A in the middle.
[0024] Figure 7 The diagram shows a schematic of the integrated press-fitting and clamping device.
[0025] Figure 8 The diagram shows a partial schematic of the bending device. Figure 2 .
[0026] Figure 9 The diagram shows a partial schematic of the bending device. Figure 3 .
[0027] Figure 10 The diagram shows Figure 5 A magnified view of B in the middle.
[0028] Figure 11 The diagram shows a schematic of the rotating assembly. Detailed Implementation
[0029] The terms and words used in the following specification and claims are not limited to their literal meanings, and it will be apparent to those skilled in the art that the following description of various embodiments of the application is provided for illustrative purposes only and not for the purpose of limiting the application as defined by the appended claims and their equivalents.
[0030] It is understood that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "a" should not be understood as a limitation on the number.
[0031] While ordinal numbers such as "first," "second," etc., will be used to describe various components, this does not limit which components are used. The term is used only to distinguish one component from another. For example, a first component may be referred to as a second component, and similarly, a second component may be referred to as a first component, without departing from the teachings of the inventive concept. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0032] The terminology used herein is for the purpose of describing various embodiments only and is not intended to be limiting. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. It will also be understood that the terms “comprising” and / or “having” as used in this specification specify the presence of the described features, numbers, steps, operations, components, elements or combinations thereof, without excluding the presence or addition of one or more other features, numbers, steps, operations, components, elements or groups thereof.
[0033] Application Overview To meet production needs, a gearbox fuel injection pipe assembly is specially designed to satisfy the assembly requirements of other components. In addition, this invention also provides a processing method for the gearbox fuel injection pipe assembly. Most existing gearbox fuel injection pipe assemblies are processed in a distributed manner, that is, the existing gearbox fuel injection pipe assemblies are processed by different equipment. However, this processing method is time-consuming, labor-intensive and cumbersome. This invention provides a processing device that performs bending and pressing on the same equipment to improve processing efficiency.
[0034] Therefore, there is a need for processing equipment for gearbox fuel injection pipe assemblies that is convenient, efficient, and practical.
[0035] Based on the above-mentioned technical problems, this application proposes a processing equipment for a transmission fuel injection pipe assembly. The processing equipment for the transmission fuel injection pipe assembly has a simple structure, does not involve complex manufacturing processes and expensive materials, and has high economic efficiency. At the same time, for manufacturers, the processing equipment for the transmission fuel injection pipe assembly provided by this application is easy to produce and has low cost, which is more conducive to controlling production costs and further facilitates product promotion and use.
[0036] refer to Figures 1 to 2 The present invention relates to a transmission fuel injection pipe assembly. The structure of the transmission fuel injection pipe assembly will be described in detail below to facilitate understanding of the structure of the transmission fuel injection pipe assembly.
[0037] Specifically, the gearbox fuel injection pipe assembly includes a pipe body 10, which has a first opening 101, a second opening 102 and a first flow channel. The first opening 101 and the second opening 102 are located at both ends of the pipe body 10, and both the first opening 101 and the second opening 102 are connected to the first flow channel.
[0038] It should be noted that the gearbox fuel injection pipe assembly also includes a first connecting pipe 11, a second connecting pipe 12, a third connecting pipe 13, a fourth connecting pipe, and a fifth connecting pipe 15. One end of the first connecting pipe 11, the second connecting pipe 12, the third connecting pipe 13, the fourth connecting pipe 14, and the fifth connecting pipe 15 are all fixedly connected to the outer wall of the pipe body 10, and the other end of each extends in a direction away from the pipe body 10.
[0039] It is worth mentioning that the length of the first connecting pipe 11 is 38.3 mm, the length of the second connecting pipe 12 is 49.6 mm, the length of the third connecting pipe 13 is 47.8 mm, the length of the fourth connecting pipe 14 is 82.4 mm, and the length of the fifth connecting pipe 15 is 36.6 mm.
[0040] It should be noted that the ends of the first connecting pipe 11, the second connecting pipe 12, the third connecting pipe 13, the fourth connecting pipe 14, and the fifth connecting pipe 15 that are away from the pipe body 10 are all bent at a predetermined angle. It should also be noted that the ends of the first connecting pipe 11, the second connecting pipe 12, the third connecting pipe 13, the fourth connecting pipe 14, and the fifth connecting pipe 15 that are away from the pipe body 10 are bent by a bending device.
[0041] It should be noted that the ends of the first connecting pipe 11, the second connecting pipe 12, the third connecting pipe 13, the fourth connecting pipe 14, and the fifth connecting pipe 15 opposite to the pipe body 10 each have a spray hole and a second flow channel. The spray hole is connected to the outside and the second flow channel, respectively, and the multiple second flow channels are all connected to the first flow channel. It should also be noted that the first connecting pipe 11 is close to the first opening 101, the fifth connecting pipe 15 is close to the second opening 102, the fourth connecting pipe 14 is located above the fifth connecting pipe 15, the third connecting pipe 13 is located above the fourth connecting pipe 14, and the second connecting pipe 12 is located between the first connecting pipe 11 and the third connecting pipe 13.
[0042] It is worth mentioning that the tube body 10 also has a first annular groove 103, which is close to the second opening 102. The wall surface forming the first flow channel also has an annular protrusion 16, and the annular protrusion 16 and the first annular groove 103 are located on the same straight line. It should be understood by those skilled in the art that when the external pipe is inserted into the second opening 102, the external rolling device abuts against the wall surface of the tube body 10 near the second opening 102, and the tube body 10 is rotated to form the first annular groove 103. When the first annular groove 103 is processed, the annular protrusion 16 is also processed, and the external pipe is squeezed by the annular protrusion 16 to limit the position of the external pipe.
[0043] Specifically, the gearbox fuel injection pipe assembly also includes a plug 20, which passes through the first opening 101 and is placed in the first flow channel, and the plug 20 is close to the first opening 101. The plug 20 is used to close the first opening 101. It should be noted that the plug 20 is placed in the first opening 101 by an external stamping device.
[0044] Specifically, the gearbox fuel injection pipe assembly further includes a flange 30, which has a first insertion hole and a positioning hole. One end of the pipe body 10, which has the second opening 102, passes through the first insertion hole, and the pipe body 10 is fixedly connected to the wall forming the first insertion hole, preferably by welding. The flange 30 is located between the first annular groove 103 and the fifth connecting pipe 15. The positioning hole is used to fix the position of the flange 30, i.e., the flange 30 is fixed by external bolts.
[0045] The following describes the machining method of the gearbox fuel injection pipe assembly.
[0046] S1: Material cutting. Using a metal saw, the first connecting pipe, the second connecting pipe, the third connecting pipe, the fourth connecting pipe, and the fifth connecting pipe with a specification of φ5*1 are cut into 5 different sizes with lengths of 38.3mm, 49.6mm, 47.8mm, 82.4mm, and 36.6mm respectively. The pipe body with a specification of φ11.85*φ10 is cut into 1 size with a length of 120.62mm and an error of ±0.1mm. Two types of connectors, flanges and plugs, are purchased. S2: Process the first connecting pipe by using an end forming machine to shape the end of the first connecting pipe, flattening it, and then using a laser cutting device to cut holes in the first connecting pipe. The second connecting pipe is processed by using an end forming machine to shape the pipe end, flattening it, and then using a laser cutting device to cut holes in the second connecting pipe. The third connecting pipe is processed by using an end forming machine to shape the pipe end, flattening it, and then using a laser cutting device to cut holes in the third connecting pipe. The fourth connecting pipe is processed by using an end forming machine to shape the pipe end, flattening it, and then using a laser cutting device to cut holes in the fourth connecting pipe. The fifth connecting pipe is processed by using an end forming machine to shape the pipe end, flattening it, and then using a laser cutting device to cut holes in the fifth connecting pipe. The tube body is processed by using an end forming machine to spin grooves into the tube body to form the first annular groove, and by using a laser cutting device to cut holes in the tube body. S3: Spot weld the pipe body obtained in step 2 to the first connecting pipe, the second connecting pipe, the third connecting pipe, the fourth connecting pipe and the fifth connecting pipe respectively; S4: Spot weld the flange obtained in step 1 to the pipe body obtained in step 2; S5: Press the plug obtained in step 1 onto the tube obtained in step 2.
[0047] S6: The ends of the first connecting pipe, the second connecting pipe, the third connecting pipe, the fourth connecting pipe and the fifth connecting pipe are bent using a bending device.
[0048] Specifically, such as Figures 3 to 11 The processing equipment for the gearbox fuel injector assembly shown includes a bending device. It should be noted that the bending device is used to complete steps S5 and S6 of the above-mentioned processing method for the gearbox fuel injector assembly.
[0049] Specifically, such as Figures 3 to 6 as well as Figures 8 to 11The bending device includes a first turntable assembly 40, wherein the first turntable assembly 40 is disposed on the ground, and it is worth mentioning that the gearbox fuel injection pipe assembly is disposed on the first turntable assembly 40.
[0050] Specifically, the bending device includes a second turntable assembly 50, which is disposed on the periphery of the first turntable assembly 40, and the second turntable assembly 50 is used to bend the gearbox fuel injection pipe assembly disposed on the first turntable assembly 40.
[0051] Furthermore, the first turntable assembly 40 includes a first processing table 41, a first shaft 42, and a first power component 43. The first power component 43 is disposed on the ground, one end of the first shaft 42 is connected to the first power component 43, and the other end of the first shaft 42 is fixedly connected to the first processing table 41. It should be noted that the first power component 43 is configured as a motor, thereby enabling the first power component 43 to drive the first shaft 42 to rotate, while the first shaft 42 drives the first processing table 41 to rotate.
[0052] Furthermore, the first processing table 41 also has at least one first slide groove 4101, and the bottom wall forming the first slide groove 4101 also has a second slide groove 4103, the second slide groove 4103 penetrates the first processing table 41, thereby making the second slide groove 4103 connected to the outside and the first slide groove 4101 respectively.
[0053] Furthermore, the sidewall forming the first slide groove 4101 also has a first mounting groove, which is close to the center of the first processing table 41 and is also connected to the first slide groove 4101.
[0054] Furthermore, the first processing table 41 also includes at least two lead screws 411, two second power components 412, and a slider 413. The two second power components 412 are spaced apart in the first mounting groove. One end of each of the two lead screws 411 is connected to the two second power components 412, and the other end of each lead screw 411 is connected to the wall surface forming the first sliding groove 4101 and facing away from the first mounting groove. The slider 413 is slidably disposed on the two lead screws 411.
[0055] It should be noted that the first slide groove 4101 is formed on two walls perpendicular to the lead screw 411, each having a third slide groove. The slider 413 has an extension end on each side, and these extension ends are respectively placed within the two third slide grooves, thus facilitating the slider 413's sliding within the first slide groove 4101. Furthermore, both second power components 412 are implemented as motors, and both second power components 412 rotate synchronously.
[0056] Furthermore, the side of the slider 413 facing away from the second slide groove 4103 is flush with the side of the first processing table 41 facing away from the ground, and the slider 413 also has a first through hole 41301, the two ends of the first through hole 41301 being connected to the outside and the second slide groove 4103 respectively.
[0057] Furthermore, the first processing table 41 also includes a first driving component 414, a first support plate 415, and a support rod 416. One end of the support rod 416 is fixedly connected to the side of the first processing table 41 near the ground, and the other end of the support rod 416 is fixedly connected to the first driving component 414, thereby defining the position of the first driving component 414. The first driving component 414 is located on the side of the first processing table 41 near the ground, and the first driving component 414 faces the second slide groove 4103. The first driving component 414 has a first telescopic rod, one end of which is connected to the first driving component 414, and the other end of which is connected to the first support plate 415. The first support plate 415 is vertically and flexibly disposed within the first through hole 41301. It is worth mentioning that the first support plate 415 is circular, and the size of the first support plate 415 is smaller than the size of the first through hole 41301, thereby allowing the first support plate 415 to move up and down within the first through hole 41301. The first driving component 414 is configured as a cylinder.
[0058] Furthermore, the wall surface forming the first through hole 41301 is also provided with a groove 41302, and the groove 41302 is annular. It should be noted that the first processing table 41 also includes a snap-fit component, which is disposed within the groove 41302, wherein the snap-fit component is preferably a snap ring. The groove 41302 is located on the upper side of the first support plate 415.
[0059] It is worth mentioning that one end of the tube body 10 with the first annular groove 103 is inserted into the first through hole 41301 and is disposed on the first support plate 415. At the same time, the first annular groove 103 is directly opposite the slot 41302, so that the side of the snap-fit member away from the slot 41302 is placed in the first annular groove 103, thereby defining the position of the tube body 10.
[0060] The working principle of the first processing table 41 will be explained below.
[0061] First, the two second power components 412 are driven to move the slider 413 a predetermined distance away from the first mounting groove. Simultaneously, the user places the product (after step S4) into the first through hole 41301 of the slider 413, causing the side of the snap-fit member away from the snap-fit groove 41302 to be placed within the first annular groove 103, thereby defining the position of the tube body. Then, the plug is placed at the end of the tube body 10 with the first opening, where the flange 30 abuts against the side of the slider 413 away from the first processing table 41. Then, the two second power components 412 reverse direction, causing the slider 413 to move a predetermined distance closer to the first mounting groove.
[0062] Where it needs to be explained, and such Figure 7 As shown, a press-fitting and clamping integrated device 200 is also provided on the upper side of the first processing table 41. The press-fitting and clamping integrated device 200 has at least one mounting hole 20001, and a magnetic block 2001 is provided at the bottom of the mounting hole 20001. When the slider 413 moves a predetermined distance toward the first mounting groove, the mounting hole 20001 is aligned with the first through hole 41301. At the same time, the press-fitting and clamping integrated device 200 moves downward a predetermined distance, thereby causing the magnetic block 2001 in the mounting hole 20001 to press the plug 20, thereby causing the plug 20 to... The tube is squeezed into the first opening, and then the press-fit clamping device 200 rises to a predetermined height. The magnetic force of the magnetic block 2001 on the tube body 10 is less than the force of the snap-fit corresponding to the tube, so that the tube body 10 will not be sucked away by the magnetic block 2001. Then the two second power components 412 rotate forward so that the slider 413 moves a predetermined distance away from the first mounting groove. Then the user bends the first connecting tube, the second connecting tube, the third connecting tube, the fourth connecting tube and the fifth connecting tube provided on the tube body 10 through the second turntable assembly 50.
[0063] It should be noted that a hydraulic cylinder is also provided above the press-fitting and clamping integrated device 200. The hydraulic cylinder is connected to the press-fitting and clamping integrated device 200 to activate the lifting and lowering function of the press-fitting and clamping integrated device 200. The press-fitting and clamping integrated device 200 also has two air cylinders on both sides. The two air cylinders are connected to the press-fitting and clamping integrated device 200 to control the lateral movement of the press-fitting and clamping integrated device 200. The two air cylinders move on two longitudinal tracks respectively.
[0064] When the first connecting pipe, second connecting pipe, third connecting pipe, fourth connecting pipe and fifth connecting pipe provided on the tube body 10 are bent, the two second power components 412 reverse, so that the slider 413 moves a predetermined distance toward the first mounting groove. Then the press-fit clamping device 200 moves downward a predetermined distance. At the same time, the first drive component 414 operates, so that the first telescopic rod of the first drive component 414 extends a predetermined length, that is, the first support plate 415 moves upward a predetermined distance, thereby causing the tube body to disengage from the clamping member and move upward a predetermined distance, so that the end of the tube body near the press-fit clamping device 200 contacts the magnetic block 2001. Then the press-fit clamping device 200 moves upward a predetermined distance and laterally a predetermined distance to place the processed product in a predetermined position (the user can manually drive the product provided on the press-fit clamping device 200).
[0065] The second turntable assembly 50 will now be described in detail.
[0066] It should be noted that the first processing table 41 is circular.
[0067] Furthermore, the second turntable assembly 50 includes a second processing table 51, the second processing table 51 having a second through hole 5101, the second through hole 5101 being located at the center of the second processing table 51 and penetrating through the second processing table 51, and the first processing table 41 being placed inside the second through hole 5101.
[0068] It should be noted that, specifically as follows Figure 11As shown, the first turntable assembly 40 also has a plurality of rotating components 44, which are evenly distributed and spaced apart on the periphery of the first processing table 41. Each rotating component 44 includes a plurality of swing teeth 441 and a plurality of first elastic members 442. The periphery of the first processing table 41 has a plurality of evenly distributed and spaced second mounting grooves 4104. The plurality of swing teeth 441 are rotatably disposed on the sidewalls forming the second mounting grooves 4104. One end of each of the first elastic members 442 is fixedly connected to the bottom wall of the second mounting groove 4104, and the other end is fixedly connected to the side of the swing teeth 441 near the second mounting groove 4104, so that the end of the swing teeth 441 not connected to the second mounting groove 4104 is placed on the outside.
[0069] It is worth mentioning that the wall surface forming the second through hole 5101 also has a plurality of evenly distributed and spaced fixed teeth 511, and the plurality of fixed teeth 511 are staggered with the plurality of swing teeth 441. It should be noted that when the first processing table 41 rotates forward, the first processing table 41 drives the second processing table 51 to rotate. Conversely, when the first processing table 41 rotates in reverse, the end of the swing tooth 441 that is not connected to the second mounting groove 4104 is squeezed by the fixed teeth 511, so that the end of the swing tooth 441 that is not connected to the second mounting groove 4104 swings towards the second mounting groove 4104 at a predetermined angle. At this time, the second processing table 51 will not rotate with the first processing table 41.
[0070] Furthermore, the second processing table 51 has a circular groove 5102, and a second insertion hole is provided on the wall surface forming the circular groove 5102. The second insertion hole penetrates the second processing table 51 so that the second insertion hole is connected to the circular groove 5102 and the outside respectively.
[0071] It is worth mentioning that the second turntable assembly 50 includes a first rotating member 52, which is rotatably disposed in the circular groove 5102, and the first rotating member 52 has an assembly groove 5201 that extends through the first rotating member 52, wherein a limiting groove 5202 is provided on the wall surface forming the assembly groove 5201.
[0072] Furthermore, the second turntable assembly 50 also includes a lifting assembly 53, which includes a second driving component 531 and a second support plate 532. The second driving component 531 is placed on the ground and has a second telescopic rod. One end of the second telescopic rod is connected to the second driving component 531 and the other end is connected to the second support plate 532.
[0073] Further, the second turntable assembly 50 includes a first processing assembly 54, which includes a third power component 541, a second shaft 542, a snap-fit plate 543, and a third support plate 544. The third power component 541 is mounted on the second support plate 532. One end of the second shaft 542 is connected to the third power component 541, and the snap-fit plate 543 is fixedly connected to the second shaft 542. The third support plate 544 is hinged to the end of the second shaft 542 facing away from the third power component 541. The second shaft 542 passes through the second insertion hole, and the snap-fit plate 543 faces the mounting groove 5201 and is located above the first rotating member 52. The connection between the third support plate 544 and the second shaft 542 is preferably a ball joint.
[0074] It should be noted that the snap-fit plate 543 has a snap-fit end.
[0075] Furthermore, the first processing assembly 54 also includes a first extrusion assembly, wherein the first extrusion assembly is disposed on the third support plate 544. The first extrusion assembly is prior art; specifically, the first extrusion assembly is implemented as a cylinder and a top block. The third power component 541 is configured to drive the second shaft 542 to rotate, and the second shaft 542 drives the third support plate 544 to rotate. Therefore, when the product placed on the first turntable assembly 40 is placed in the processing position, the lifting assembly 53 drives the first processing assembly 54 to a predetermined height, and the third power component 541 drives the third support plate 544 to rotate, so that the first extrusion assembly is at a predetermined angle, and the first extrusion assembly processes the product placed on the first turntable assembly 40.
[0076] Furthermore, the first rotating member 52 also has a third insertion hole 5203, which penetrates the first rotating member 52 and is directly opposite the second insertion hole. Furthermore, the third support plate 544 has a third annular groove 54401 on the side near the second processing table 51, and the bottom wall forming the third annular groove 54401 has a plurality of evenly distributed limiting holes 54402, wherein the third insertion hole 5203 may selectively correspond to one of the limiting holes 54402.
[0077] Furthermore, the first processing component 54 also includes a push rod 545, a stop block 546, and a second elastic member 547. One end of the push rod 545 passes sequentially through the second insertion hole, the third insertion hole 5203, and the third annular groove 54401, and is placed in one of the limiting holes 54402. The second elastic member 547 is sleeved and connected to the push rod 545. One end of the second elastic member 547 contacts the wall surface forming the first rotating member 52, and the other end is located at the end of the push rod 545 away from the first rotating member 52. The stop block 546 is fixedly connected to the end of the second elastic member 547 away from the first rotating member 52, and the stop block 546 is spaced a predetermined distance from the second support plate 532. The push rod 545 is movable up and down by a predetermined angle, and the stop block 546 is used to limit the position of the push rod 545. It should be noted that when the push rod 545 contacts the stop block 546, the end of the push rod 545 near the third annular groove 54401 disengages from the corresponding limiting hole 54402. It should also be noted that a rotatable limiting plate is provided on the second worktable 51, and the limiting plate is close to the first rotating member 52. The limiting plate is rotatable by a predetermined angle so that one end of the limiting plate abuts against the first rotating member 52, thereby preventing the first rotating member 52 from disengaging from the annular groove 5102.
[0078] Furthermore, the first processing component 54 also includes an annular baffle 548 and two third driving components 549. Both third driving components 549 are disposed on the second support plate 532 and are spaced apart. Each third driving component 549 has a third telescopic rod, and both third telescopic rods are fixedly connected to the annular baffle 548. The third power component 541 is located at the center of the annular baffle 548. The two third driving components 549 are configured to drive the third telescopic rod to extend a predetermined length, thereby causing the annular baffle 548 to move upward a distance. This causes the annular baffle 548 to press the stop block 546, so that the top rod 545 is placed in the corresponding limiting hole 54402 and presses the bottom of the corresponding limiting hole 54402.
[0079] The operation of the lifting assembly 53 and the first processing assembly 54 will be described below.
[0080] When the product placed on the first turntable assembly 40 is positioned for processing, the second drive component 531 moves the second support plate 532 to a predetermined position. Simultaneously, the third power component 541 operates, causing the extrusion assembly placed on the third support plate 544 to be at a predetermined angle. If the first extrusion assembly needs to tilt at a predetermined angle to meet processing requirements, the second drive component 531 moves the second support plate 532 downwards a predetermined distance, causing the snap-fit plate 543 to be placed in the assembly slot 5201. Simultaneously, the snap-fit end of the snap-fit plate 543 is inserted into the limiting slot 5202 (by driving the third power component 541 so that the snap-fit end faces the limiting slot 5202). The third power component 541 is also driven, causing the snap-fit plate 543 to rotate the first rotating component 52, thereby causing... The top rod 545 rotates around the axis of the first rotating member 52, thereby rotating the top rod 545 to a predetermined position and aligning it with one of the corresponding limiting holes 54402. At this time, the two third driving components 549 are driven, causing the third telescopic rod to extend a predetermined length, thereby causing the annular baffle 548 to move upward a distance, and then causing the annular baffle 548 to press against the stop block 546, so that the top rod 545 is placed in the corresponding limiting hole 54402 and presses against the bottom of the corresponding limiting hole 54402. Since the third support plate 544 is hinged to the second shaft 542, when the top rod 545 presses against the bottom of the corresponding limiting hole 54402, the end of the third support plate 544 subjected to the force will tilt upward, thereby satisfying the tilt angle required by the first pressing assembly.
[0081] The second turntable assembly 50 further includes a second processing assembly 55, which includes a fourth drive component 551, a fourth power component 552, and a fourth support plate 553. The fourth drive component 551 is placed on the ground and has a telescopic rod. One end of the telescopic rod away from the fourth drive component 551 is fixedly connected to the bottom of the fourth power component 552. The fourth power component 552 has a rotating shaft that passes through the second processing table 51 and is placed on the side of the second processing table 51 away from the ground. The fourth support plate 553 is fixedly connected to the end of the rotating shaft away from the fourth power component 552. A second extrusion assembly is disposed on the fourth support plate 553. The second processing assembly 55 is used to limit the position of the product when the first processing assembly 54 is operating to prevent the product from shifting under force.
[0082] It should also be noted that the first processing table 41 has at least two receiving slots located on both sides of the first slide 4101 and close to the first processing assembly 54. The user may optionally place iron blocks in the two receiving slots to block the flange and thus limit the rotation of the product.
[0083] It should be noted that the second processing table 51 has a fourth annular groove on the side near the ground, in which a plurality of the ball bearings are disposed. The bending device also includes a housing, which is disposed on the side of the second processing table near the ground. The housing is annular, and a fifth annular groove is provided on the top of the housing. The side of the plurality of rolling elements away from the second processing table is disposed in the fifth annular groove.
[0084] In summary, the processing equipment for the gearbox fuel injection pipe assembly based on the embodiments of this application has been clarified, which provides advantages such as ease of use, high processing efficiency, and high practicality for the processing equipment of the gearbox fuel injection pipe assembly.
[0085] It is worth mentioning that, in this embodiment, the processing equipment for the gearbox fuel injection pipe assembly has a simple structure, does not involve complex manufacturing processes or expensive materials, and is highly economical. At the same time, for manufacturers, the processing equipment for the gearbox fuel injection pipe assembly provided in this application is easy to produce and inexpensive, which is more conducive to controlling production costs and further facilitates product promotion and use.
[0086] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The objectives of the present invention have been fully and effectively achieved. The functional and structural principles of the present invention have been demonstrated and explained in the embodiments, and any modifications or variations of the embodiments of the present invention may be made without departing from these principles.
Claims
1. A processing equipment for a gearbox fuel injection pipe assembly, characterized in that, The processing equipment for the gearbox fuel injection pipe assembly includes: A bending device, comprising a first turntable assembly and a second turntable assembly, wherein the first turntable assembly is disposed on the ground and a transmission fuel injection pipe assembly is disposed on the first turntable assembly, and the second turntable assembly is disposed around the first turntable assembly and is used to bend the transmission fuel injection pipe assembly disposed on the first turntable assembly, wherein the first turntable assembly includes: A first processing table, the first processing table further having at least one first sliding groove, and the bottom wall forming the first sliding groove also having a second sliding groove, the second sliding groove penetrating the first processing table; the side wall forming the first sliding groove also having a first mounting groove, the first mounting groove being close to the center of the first processing table, and the first mounting groove also communicating with the first sliding groove. First shaft; A first power unit is provided on the ground, one end of the first shaft is connected to the first power unit, and the other end of the first shaft is fixedly connected to the first processing table; At least two lead screws; Two second power components; A slider; two second power components are spaced apart in the first mounting groove, one end of each of the two lead screws is connected to the two second power components respectively, and the other end of each of the two lead screws is connected to the wall surface forming the first sliding groove and facing away from the first mounting groove. The slider is slidably mounted on the two lead screws, wherein the side of the slider facing away from the second sliding groove is flush with the side of the first processing table facing away from the ground, and the slider also has a first through hole, the two ends of the first through hole are respectively connected to the outside and the second sliding groove; First driving component; A first support plate; and A support rod; one end of the support rod is fixedly connected to the side of the first processing table near the ground, and the other end of the support rod is fixedly connected to the first driving component, thereby defining the position of the first driving component, wherein the first driving component is located on the side of the first processing table near the ground, and the first driving component is directly opposite the second sliding groove, wherein the first driving component has a first telescopic rod, one end of the first telescopic rod is connected to the first driving component, and the other end of the first telescopic rod is connected to the first support plate, the first support plate being vertically and vertically disposed within the first through hole; and A press-fitting and clamping integrated device is disposed directly above the bending device. The press-fitting and clamping integrated device has at least one mounting hole, and a magnetic block is provided at the bottom of the mounting hole. A hydraulic cylinder is provided above the press-fitting and clamping integrated device and is connected to the press-fitting and clamping integrated device. Two air cylinders are provided on both sides of the press-fitting and clamping integrated device for controlling the lateral movement of the press-fitting and clamping integrated device. A groove is provided on the wall surface forming the first through hole, and the groove is annular. The first processing table also includes a snap-fit component, which is disposed in the groove.
2. The processing equipment for the gearbox fuel injection pipe assembly according to claim 1, wherein the second turntable assembly includes a second processing table, the second processing table having a second through hole, the second through hole being located at the center of the second processing table and penetrating the second processing table, and the first processing table being placed inside the second through hole.
3. The processing equipment for the gearbox fuel injection pipe assembly according to claim 2, wherein the first turntable assembly further comprises a plurality of rotating components, the plurality of rotating components being evenly distributed and spaced apart on the periphery of the first processing table, wherein the rotating components include a plurality of swing teeth and a plurality of first elastic members, and the periphery of the first processing table has a plurality of evenly distributed and spaced second mounting grooves, the plurality of swing teeth being rotatably disposed on a plurality of sidewalls forming the second mounting grooves, and one end of the plurality of first elastic members being fixedly connected to the bottom wall of the plurality of second mounting grooves, and the other end being fixedly connected to the side of the plurality of swing teeth near the second mounting groove, thereby placing the end of the swing tooth not connected to the second mounting groove outside, wherein the wall surface forming the second through hole also has a plurality of evenly distributed and spaced fixed teeth, and the plurality of fixed teeth and the plurality of swing teeth are staggered.
4. The processing equipment for the gearbox fuel injection pipe assembly according to claim 3, wherein the second processing table has a circular groove, and the wall surface forming the circular groove has a second insertion hole, the second insertion hole penetrating the second processing table so that the second insertion hole communicates with the circular groove and the outside respectively, wherein the second turntable assembly includes a first rotating member, the first rotating member being rotatably disposed in the circular groove, and the first rotating member having an assembly groove penetrating the rotating member, wherein the wall surface forming the assembly groove has a limiting groove.
5. The processing equipment for the gearbox fuel injection pipe assembly according to claim 4, wherein the second turntable assembly further includes a lifting assembly, the lifting assembly includes a second driving component and a second support plate, the second driving component is placed on the ground, and the second driving component has a second telescopic rod, one end of the second telescopic rod is connected to the second driving component, and the other end is connected to the second support plate.
6. The processing equipment for the gearbox fuel injection pipe assembly according to claim 5, wherein the second turntable assembly includes a first processing component, the first processing component includes a third power component, a second shaft, a snap-fit plate, and a third support plate, the third power component is disposed on the second support plate, one end of the second shaft is connected to the third power component, and the snap-fit plate is fixedly connected to the second shaft, and the third support plate is hinged to the end of the second shaft away from the third power component, wherein the second shaft passes through the second insertion hole, and the snap-fit plate faces the assembly groove and is located on the upper side of the first rotating member, wherein the snap-fit plate has a snap-fit end.
7. The processing equipment for the gearbox fuel injection pipe assembly according to claim 6, wherein the first rotating member further has a third insertion hole, the third insertion hole penetrating the first rotating member and facing the second insertion hole, and the third support plate having a third annular groove on the side near the second processing table, the third annular groove penetrating the second processing table, and the bottom wall forming the third annular groove having a plurality of evenly distributed limiting holes, wherein the third insertion hole may selectively correspond to one of the limiting holes.
8. The processing equipment for the gearbox fuel injection pipe assembly according to claim 7, wherein the first processing component further includes a push rod, a stop block and a second elastic member, one end of the push rod passing through the second insertion hole, the third insertion hole and the third annular groove in sequence, and being placed in one of the limiting holes, the second elastic member being sleeved and connected to the push rod, one end of the second elastic member contacting the wall surface forming the first rotating member, the other end being located at the end of the push rod away from the first rotating member, and the stop block being fixedly connected to the end of the second elastic member away from the first rotating member, and the stop block being spaced apart from the second support plate by a predetermined distance, wherein the first processing component further includes an annular baffle and two third driving components, both of the third driving components being disposed on the second support plate, and the two third driving components being spaced apart, and both third driving components having a third telescopic rod, both third telescopic rods being fixedly connected to the annular baffle, and the third power component being located at the center of the annular baffle.
Citation Information
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