A fine electron beam production apparatus and method thereof

Abstract

The application discloses a kind of fine electron beam production equipment and method thereof, including installation clamping plate, it is arranged in the inside upper end of line selection support one side, the line selection support is welded with installation clamping plate Connection, the inside of installation clamping plate is equipped with rotating shaft, the rotating shaft is connected with installation clamping plate by bearing, the outside of rotating shaft is equipped with telescopic support, the structure can play the role of transmission by installing rotating shaft, ensure that rotating piece stable rotation, install telescopic support so that it can be conveniently installed rotating piece for staff with flexible spring and connecting barrel, it is convenient for staff to replace flexible cable limiting support corresponding to cable according to different thickness of cable at any time, it is convenient for staff to quickly fix different thickness of cable, prevent material sliding, accurately control the length of cut cable, enhance the use effect of device, install limit ball bearing shaft can play the role of limiting support, prevent rotating piece from shaking, ensure that cable is stably output.

Description

Technical Field

[0001] This invention relates to the field of electronic wire harness manufacturing technology, specifically to a precision electronic wire harness manufacturing equipment and method. Background Technology

[0002] Electronic wire harnesses are composed of components such as wires, terminals, and plastic parts. In the electronics industry, "electronic wire harness" refers to a low-voltage electronic wire assembly that serves to transmit data between two isolated electronic circuits. They are indispensable products in electronic equipment, enabling various functions. Complex electronic wire harnesses sometimes require additional materials such as tape, cable ties, tubing, sheaths, and labels. For example, automotive electronic wire harnesses are more complex than ordinary electronic wire harnesses. They typically use multi-core copper wires, some as thin as a hair, with several or even dozens of soft copper wires wrapped in insulating tubing, making them flexible and not easily broken. Electronic wire harnesses are generally used in the internal assembly of electronic and electrical components, offering higher efficiency and greater flexibility than traditional wiring. The production of electronic wire harnesses requires wire selection, cutting, bundling, and terminal installation. The wire selection process necessitates choosing suitable cables and strictly controlling the length of the cables to be cut.

[0003] However, existing electronic wire harnesses have low precision in controlling the length of cut cables during production and are not convenient for workers to quickly fix cables of different thicknesses. Therefore, they do not meet current needs. To address this, we propose a precision electronic wire harness production equipment and method. Summary of the Invention

[0004] The purpose of this invention is to provide a precision electronic wire harness production equipment and method to solve the problems mentioned in the background art, such as low control accuracy of cutting cable length during electronic wire harness production and inconvenience for workers to quickly fix cables of different thicknesses.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a precision electronic wire harness production equipment, including a wire selection bracket; The mounting clamp has a side of the upper part of the inner end of the line selection bracket. The line selection bracket is welded to the mounting clamp. A rotating shaft is installed on the inner side of the mounting clamp. The rotating shaft is connected to the mounting clamp via a bearing. A telescopic bracket is installed on the outside of the rotating shaft. The telescopic bracket is slidably connected to the rotating shaft via a slot. A connecting cylinder is installed at the end of the telescopic bracket away from the rotating shaft. The connecting cylinder is slidably connected to the telescopic bracket via a slot. A flexible spring is installed inside the connecting cylinder. The flexible spring is fixedly connected to both the connecting cylinder and the telescopic bracket. A rotating component is disposed at the end of the connecting cylinder away from the telescopic bracket. The rotating component is fixedly connected to the connecting cylinder. A flexible cable limiting bracket is installed on the outside of the rotating component. The flexible cable limiting bracket is connected to the rotating component by screws. Several flexible cable limiting brackets are provided. A limiting plate is installed on the outside of the mounting clamp. Fixing screws are installed inside both the limiting plate and the mounting clamp. A limiting ball shaft is installed on the inside of the limiting plate. The limiting ball shaft is fixedly connected to the limiting plate.

[0006] Preferably, a rotating shaft is installed on the other side of the lower end of the cable selection bracket. The rotating shaft is connected to the cable selection bracket through a bearing. A spare cable bracket is installed on the outside of the rotating shaft. A fixing plate is installed on the upper end of the spare cable bracket. The fixing plate is fixedly connected to the spare cable bracket. The fixing plate is connected to the rotating shaft through screws. Several spare cable brackets are provided.

[0007] Preferably, a conveying bracket is installed on one side inside the line selection bracket, the conveying bracket is fixedly connected to the line selection bracket, and a conveying rubber wheel is installed on the rear end face of the conveying bracket, the conveying rubber wheel is rotatably connected to the conveying bracket.

[0008] Preferably, a clamping limit motor is installed on the outer side of the mounting plate, the clamping limit motor is fixedly connected to the mounting plate, and the clamping limit motor is connected to the rotating shaft through a coupling.

[0009] Preferably, a rotary motor is installed on the other side of the lower end of the line selection bracket. The rotary motor is fixedly connected to the line selection bracket. The rotary motor is connected to the rotary shaft through a coupling. A cutting part is installed on one side inside the line selection bracket.

[0010] Preferably, the upper end of the line selection bracket is equipped with anti-wear balls, and the anti-wear balls are connected to the line selection bracket through a slot.

[0011] Preferably, a limiting roller is installed inside the line selection bracket, and the limiting roller is connected to the line selection bracket via a bearing.

[0012] A method for manufacturing high-performance precision electronic wire harnesses includes the following steps: Step 1: The rotary motor drives the spare cable bracket to rotate, causing the spare cable bracket to release the cable. Then, the cable passes through the limit roller and enters the inside of the conveying rubber wheel. The conveying rubber wheel clamps and conveys the material. Next, the cable enters the flexible cable limit bracket. The flexible cable limit bracket transports the material under the action of the clamping limit motor, causing the material to exit the device. The length of material conveying is equal to the stroke of the conveying rubber wheel. When the cable is conveyed to a certain length, the cutting part cuts the cable. Then, the staff can take out the cable and bundle and install the terminals. Step 2: When the cable is finished, the staff removes the screws inside the fixing plate and takes the fixing plate off from the top of the rotating shaft. Then, the unused spare cable bracket at the lower end of the outside of the rotating shaft is slid upwards and installed on the upper end of the outside of the rotating shaft to complete the loading. Step 3: When the operator needs to adjust the flexible cable limit bracket according to the cable thickness, simply remove the fixing screws and pull out the limit plate to release the limit plate from the rotating part. Then, the operator presses the telescopic bracket to retract it into the connecting cylinder, separating the telescopic bracket from the rotating shaft. Finally, the operator installs the flexible cable limit bracket corresponding to the cable on the outside of the rotating part.

[0013] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention uses a rotating shaft to transmit power, ensuring stable rotation of the rotating component. The installation of a telescopic bracket, in conjunction with a flexible spring and connecting cylinder, facilitates quick installation of the rotating component. It also allows for easy replacement of the flexible cable limit bracket with the appropriate cable thickness, enabling quick fixing of cables of varying thicknesses, preventing material slippage, precisely controlling the length of the cut cable, and enhancing the device's effectiveness. The installation of a limit ball bearing provides support and prevents the rotating component from wobbling, ensuring stable cable output. 2. This invention allows workers to easily add unused cables by installing a spare cable bracket, ensuring rapid production. Installing conveyor rubber wheels ensures stable material transport and maintains the integrity of the device's functionality. Installing anti-wear balls prevents wear and avoids external damage to the cables, thus affecting product quality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of a precision electronic wire harness production equipment according to the present invention; Figure 2 This is a diagram showing the connection relationship between the mounting clamp and the limiting plate of the present invention; Figure 3 This is a diagram showing the connection relationship between the flexible cable limiting bracket and the rotating component of the present invention. Figure 4 This is an enlarged view of part A of the present invention; Figure 5 This is an enlarged view of part B of the present invention; Figure 6 This is an enlarged view of part C of the present invention.

[0015] In the diagram: 1. Cable selection bracket; 2. Rotating shaft; 3. Spare cable bracket; 4. Fixing plate; 5. Limiting roller; 6. Rotary motor; 7. Mounting clamp; 8. Limiting plate; 9. Clamping limiting motor; 10. Rotating shaft; 11. Telescopic bracket; 12. Connecting cylinder; 13. Flexible cable limiting bracket; 14. Rotating component; 15. Fixing screw; 16. Flexible spring; 17. Limiting ball bearing shaft; 18. Conveying bracket; 19. Conveying rubber wheel; 20. Anti-wear ball bearing; 21. Cutting section. Detailed Implementation

[0016] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0017] Please see Figure 1-6 An embodiment of the present invention provides: a precision electronic wire harness production equipment, including a wire selection bracket 1; Mounting clamp 7 is located on one side of the upper part of the cable selection bracket 1. The cable selection bracket 1 is welded to the mounting clamp 7. A rotating shaft 10 is installed on the inner side of the mounting clamp 7. The rotating shaft 10 can play a transmission role to ensure the stable rotation of the rotating part 14. The rotating shaft 10 is connected to the mounting clamp 7 through a bearing. A telescopic bracket 11 is installed on the outside of the rotating shaft 10. The telescopic bracket 11 is slidably connected to the rotating shaft 10 through a slot. A connecting cylinder 12 is installed on the end of the telescopic bracket 11 away from the rotating shaft 10. The telescopic bracket 11, together with the flexible spring 16 and the connecting cylinder 12, can facilitate the quick installation of the rotating part 14 by the operator. It also allows the operator to change the flexible cable limit bracket 13 corresponding to the cable according to different thicknesses of the cable at any time. This facilitates the operator to quickly fix cables of different thicknesses, prevent material slippage, accurately control the length of the cut cable, and enhance the use effect of the device. The connecting cylinder 12 is slidably connected to the telescopic bracket 11 through a slot. A flexible spring 16 is installed inside the connecting cylinder 12. The flexible spring 16 is fixedly connected to both the connecting cylinder 12 and the telescopic bracket 11. A rotating component 14 is located at the end of the connecting cylinder 12 away from the telescopic bracket 11. The rotating component 14 is fixedly connected to the connecting cylinder 12. A flexible cable limiting bracket 13 is installed on the outside of the rotating component 14. The flexible cable limiting bracket 13 is connected to the rotating component 14 by screws. Several flexible cable limiting brackets 13 are provided. A limiting plate 8 is installed on the outside of the mounting clamp 7. Fixing screws 15 are installed inside both the limiting plate 8 and the mounting clamp 7. A limiting ball bearing 17 is installed on the inside of the limiting plate 8. The limiting ball bearing 17 is fixedly connected to the limiting plate 8. The installation of the limiting ball bearing 17 can play the role of limiting support, preventing the rotating component 14 from shaking and ensuring stable cable output.

[0018] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 A rotating shaft 2 is installed on the other side of the lower end of the cable selection bracket 1. The rotating shaft 2 is connected to the cable selection bracket 1 via a bearing. A spare cable bracket 3 is installed on the outside of the rotating shaft 2. Installing the spare cable bracket 3 allows workers to easily add unused cables, ensuring rapid production. A fixing plate 4 is installed on the upper end of the spare cable bracket 3. The fixing plate 4 is fixedly connected to the spare cable bracket 3 and to the rotating shaft 2 via screws. Several spare cable brackets 3 are provided. A conveyor bracket 18 is installed on one side of the cable selection bracket 1. The conveyor bracket 18 is fixedly connected to the cable selection bracket 1. A conveyor rubber wheel 19 is installed on the rear end face of the conveyor bracket 18. Installing the conveyor rubber wheel 19 can stably convey materials and ensure the integrity of the device's functionality. The conveyor rubber wheel 19 and The conveyor bracket 18 is rotatably connected. A clamping limit motor 9 is installed on the outside of the mounting plate 7. The clamping limit motor 9 is fixedly connected to the mounting plate 7. The clamping limit motor 9 is connected to the rotating shaft 10 through a coupling. A rotating motor 6 is installed on the other side of the lower end of the line selection bracket 1. The rotating motor 6 is fixedly connected to the line selection bracket 1. The rotating motor 6 is connected to the rotating shaft 2 through a coupling. A cutting part 21 is installed on one side inside the line selection bracket 1. Anti-wear balls 20 are installed inside the upper end of the line selection bracket 1. The anti-wear balls 20 can play an anti-wear role to avoid damage to the cable and affect product quality. The anti-wear balls 20 are connected to the line selection bracket 1 through a slot. A limit roller 5 is installed inside the line selection bracket 1. The limit roller 5 is connected to the line selection bracket 1 through a bearing.

[0019] A method for manufacturing high-performance precision electronic wire harnesses includes the following steps: Step 1: The rotary motor 6 drives the spare cable bracket 3 to rotate, causing the spare cable bracket 3 to release the cable. Then, the cable enters the inner side of the conveying rubber wheel 19 through the limiting roller 5. The conveying rubber wheel 19 clamps and conveys the material. Next, the cable enters the flexible cable limiting bracket 13. The flexible cable limiting bracket 13 transports the material under the action of the clamping and limiting motor 9, causing the material to exit the device. The length of material conveying is equal to the stroke of the conveying rubber wheel 19. When the cable is conveyed to a certain length, the cutting part 21 cuts the cable. Then, the staff can take out the cable and bundle and install the terminals. Step 2: When the cable is finished, the staff removes the screws inside the fixing plate 4 and takes the fixing plate 4 off from the top of the rotating shaft 2. Then, the unused spare cable bracket 3 at the lower end of the outside of the rotating shaft 2 is slid upward and installed on the upper end of the outside of the rotating shaft 2 to complete the loading. Step 3: When the operator needs to adjust the flexible cable limiting bracket 13 according to the cable thickness, simply remove the fixing screw 15 and pull out the limiting plate 8 to release the limiting plate 8 from the rotating part 14. Then, the operator presses the telescopic bracket 11 to retract the telescopic bracket 11 into the connecting cylinder 12, separating the telescopic bracket 11 from the rotating shaft 10. Then, the operator installs the flexible cable limiting bracket 13 corresponding to the cable on the outside of the rotating part 14.

[0020] Working principle: During use, the rotary motor 6 drives the spare cable bracket 3 to rotate, causing the spare cable bracket 3 to release the cable. Then, the cable passes through the limit roller 5 and enters the inner side of the conveying rubber wheel 19. The conveying rubber wheel 19 clamps and conveys the material. Next, the cable enters the flexible cable limit bracket 13. The flexible cable limit bracket 13 transports the material under the action of the clamping limit motor 9, causing the material to exit the device. The length of material conveying is equal to the stroke of the conveying rubber wheel 19. When the cable is conveyed to a certain length, the cutting part 21 cuts the cable, and then the operation continues. Personnel can remove the cable, bundle it, and install the terminals. When the cable is finished, personnel remove the screws inside the fixing plate 4 and remove the fixing plate 4 from the top of the rotating shaft 2. Then, slide the unused spare cable bracket 3 at the lower end of the outside of the rotating shaft 2 upwards and install the spare cable bracket 3 on the upper end of the outside of the rotating shaft 2 to complete the loading. When personnel need to adjust the flexible cable limiting bracket 13 according to the cable thickness, they only need to remove the fixing screw 15 and pull out the limiting plate 8 to release the limiting plate 8 from the rotating part 14. Then, personnel can press the extension... The telescopic bracket 11 is retracted into the connecting cylinder 12, separating it from the rotating shaft 10. Then, the operator installs the flexible cable limiting bracket 13 corresponding to the cable onto the outside of the rotating component 14. The rotating shaft 10 serves as a transmission mechanism, ensuring stable rotation of the rotating component 14. Installing the telescopic bracket 11, in conjunction with the flexible spring 16 and connecting cylinder 12, facilitates quick installation of the rotating component 14. It also allows operators to easily replace the flexible cable limiting bracket 13 with the corresponding cable for different thicknesses, quickly fixing cables of varying thicknesses, preventing material slippage, precisely controlling the length of cut cables, and enhancing the device's effectiveness. The limiting ball bearing 17 provides a limiting support, preventing the rotating component 14 from shaking and ensuring stable cable output. The spare cable bracket 3 allows operators to easily add unused cables, ensuring rapid production. The conveyor rubber wheel 19 ensures stable material transport and maintains the device's functionality. The anti-wear ball bearing 20 provides anti-wear protection, preventing external damage to the cable and affecting product quality.

[0021] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A precision electronic wire harness manufacturing equipment, comprising a wire selection bracket (1), characterized in that: The mounting clamp (7) is located on one side of the upper part of the line selection bracket (1). The line selection bracket (1) is welded to the mounting clamp (7). A rotating shaft (10) is installed on the inner side of the mounting clamp (7). The rotating shaft (10) is connected to the mounting clamp (7) through a bearing. A telescopic bracket (11) is installed on the outside of the rotating shaft (10). The telescopic bracket (11) is slidably connected to the rotating shaft (10) through a slot. A connecting cylinder (12) is installed at the end of the telescopic bracket (11) away from the rotating shaft (10). The connecting cylinder (12) is slidably connected to the telescopic bracket (11) through a slot. A flexible spring (16) is installed inside the connecting cylinder (12). The flexible spring (16) is fixedly connected to both the connecting cylinder (12) and the telescopic bracket (11). A rotating component (14) is disposed at one end of the connecting cylinder (12) away from the telescopic bracket (11). The rotating component (14) is fixedly connected to the connecting cylinder (12). A flexible cable limiting bracket (13) is installed on the outside of the rotating component (14). The flexible cable limiting bracket (13) is connected to the rotating component (14) by screws. Several flexible cable limiting brackets (13) are provided. A limiting plate (8) is installed on the outside of the mounting clamp (7). Fixing screws (15) are installed inside both the limiting plate (8) and the mounting clamp (7). A limiting ball shaft (17) is installed on the inside of the limiting plate (8). The limiting ball shaft (17) is fixedly connected to the limiting plate (8).

2. The precision electronic wire harness production equipment according to claim 1, characterized in that: A rotating shaft (2) is installed on the other side of the lower end of the line selection bracket (1). The rotating shaft (2) is connected to the line selection bracket (1) through a bearing. A spare line bracket (3) is installed on the outside of the rotating shaft (2). A fixing plate (4) is installed on the upper end of the spare line bracket (3). The fixing plate (4) is fixedly connected to the spare line bracket (3). The fixing plate (4) is connected to the rotating shaft (2) through screws. Several spare line brackets (3) are provided.

3. The precision electronic wire harness production equipment according to claim 2, characterized in that: A conveying bracket (18) is installed on one side inside the line selection bracket (1). The conveying bracket (18) is fixedly connected to the line selection bracket (1). A conveying rubber wheel (19) is installed on the rear end face of the conveying bracket (18). The conveying rubber wheel (19) is rotatably connected to the conveying bracket (18).

4. The precision electronic wire harness production equipment according to claim 3, characterized in that: A clamping limit motor (9) is installed on the outside of the mounting plate (7). The clamping limit motor (9) is fixedly connected to the mounting plate (7). The clamping limit motor (9) is connected to the rotating shaft (10) through a coupling.

5. The precision electronic wire harness production equipment according to claim 4, characterized in that: A rotary motor (6) is installed on the other side of the lower end of the line selection bracket (1). The rotary motor (6) is fixedly connected to the line selection bracket (1). The rotary motor (6) is connected to the rotating shaft (2) through a coupling. A cutting part (21) is installed on one side inside the line selection bracket (1).

6. The precision electronic wire harness production equipment according to claim 5, characterized in that: The upper end of the line selection bracket (1) is equipped with anti-wear ball bearings (20), and the anti-wear ball bearings (20) are connected to the line selection bracket (1) through a slot.

7. The precision electronic wire harness production equipment according to claim 6, characterized in that: The line selection bracket (1) is equipped with a limiting roller (5), and the limiting roller (5) is connected to the line selection bracket (1) through a bearing.

8. A method for manufacturing precision electronic wire harnesses, implemented using the precision electronic wire harness manufacturing equipment described in claim 7, comprising the following steps: Step 1: The rotary motor (6) drives the spare wire bracket (3) to rotate, so that the spare wire bracket (3) releases the cable. Then the cable enters the inside of the conveying rubber wheel (19) through the limit roller (5). The conveying rubber wheel (19) clamps and conveys the material. Next, the cable enters the flexible cable limit bracket (13). The flexible cable limit bracket (13) transports the material under the action of the clamping limit motor (9) so that the material is discharged from the device. The length of the material is equal to the stroke of the conveying rubber wheel (19). When the cable is transported to a certain length, the cutting part (21) cuts the cable. Then the staff takes out the cable and bundles and installs the terminals. Step 2: When the cable is finished, the staff removes the screws inside the fixing plate (4) and takes the fixing plate (4) off from the top of the rotating shaft (2). Then, the unused spare cable bracket (3) at the bottom of the outside of the rotating shaft (2) is slid upward and the spare cable bracket (3) is installed on the top of the outside of the rotating shaft (2) to complete the loading. Step 3: When the staff needs to adjust the flexible cable limiting bracket (13) according to the thickness of the cable, they only need to remove the fixing screw (15) and pull out the limiting plate (8) to release the limiting plate (8) from the rotating part (14). Then the staff press the telescopic bracket (11) to retract the telescopic bracket (11) into the connecting cylinder (12). The telescopic bracket (11) is separated from the rotating shaft (10). Then the staff installs the flexible cable limiting bracket (13) corresponding to the cable on the outside of the rotating part (14).

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