A door inner guard plate processing device and a processing method for automobile interior
By designing a lifting device, replacement device and fixing device, the internal guard plate processing device of automotive interior doors is solved, and the problems of difficult mold release, unstable fixing and cumbersome replacement of welding joints in the prior art are solved, and the effects of rapid mold release, stable fixing and convenient replacement are achieved.
Patent Information
- Application Number
- CN202210999317.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-19
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2042-08-19
AI Technical Summary
The existing automotive interior door inner guard plate processing device is difficult to release after welding, the mold is unstable when the appearance of the mold is complex, and the welding joint is cumbersome, which affects the processing progress.
A processing device for interior guard plates of automobile interior doors including lifting devices, replacement devices and fixing devices is designed, and a mold release mechanism and fixing device are used to facilitate rapid release, stable fixing and convenient replacement of welding joints.
It realizes rapid mold release after welding, stabilizes the molds of different shapes, simplifies the replacement process of welding joints, and improves processing efficiency and safety.
Smart Images

Figure CN115339070B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile interior processing, in particular to a door inner guard plate processing device for automobile interior. Background Art
[0002] In modern automobile technology, automobile door inner guard panels are mostly made of plastic materials, and most interior trim parts are formed into blanks after injection molding. Two or more blanks are welded by an ultrasonic welding machine to complete the processing.
[0003] When the existing ultrasonic welding machine for processing the inner door guard plate is in use, since the mold for processing has the function of auxiliary positioning and forming, two or more blanks may be stuck in the mold and difficult to demold after the welding process is completed. In addition, since the existing processing device mostly fixes the processing template by combining the processing template with the fixing plate through the holes opened on the processing table, the processing template is relatively clamped and fixed, which makes the template prone to falling off during processing, and it is not easy to fix the processing template when the shape of the processing template is more complicated. At the same time, since the door inner guard plate contains multiple parts, the processing device needs to use different processing molds to weld the parts. However, since the existing processing device needs to remove all nuts and bolts before replacing them when disassembling the welding joint, this step is too cumbersome and affects the processing progress. Based on the shortcomings of the existing technology, the present invention designs a processing device for the inner door guard plate of an automobile interior. Summary of the invention
[0004] The present invention provides a device for processing inner door guard plates for automobile interiors, which has the advantages of being able to quickly demould after processing is completed, being able to more stably fix molds of different shapes, and being more convenient to replace the welding head of the processing device, thereby solving the problems of difficulty in demoulding two or more blanks after welding processing, difficulty in fixing the processing template when the shape is relatively complex, and the need to remove all nuts and bolts before replacing the welding head.
[0005] The present invention provides the following technical solutions: a door inner guard plate processing device for automobile interior, comprising a processing device body, a lifting device body for ultrasonic welding a blank is arranged above the processing device body, a column for supporting and lifting the lifting device body is arranged on the upper surface of the processing device body, a replacement device for facilitating replacement of a welding head is arranged on the lower surface of the lifting device body, a demoulding mechanism for facilitating removal of a welded blank is arranged on the upper surface of the processing device body, and a fixing device for better fixing the demoulding mechanism is arranged on the upper surface of the processing device body;
[0006] The demoulding mechanism includes a bottom template, a model groove, an anti-skid interlayer and a demoulding template. The bottom template is arranged above the processing device body, the model groove is opened on the upper surface of the bottom template, the anti-skid interlayer is arranged on the side wall of the model groove, and the demoulding template slides and rises inside the anti-skid interlayer.
[0007] Preferably, the demoulding mechanism also includes a fixed long plate, a rotating rod, a handle, a back plate, a through groove, a linkage block, a lifting rod, a pushing rod and a rolling wheel. The fixed long plate is fixedly connected to both sides of the front side of the bottom template, the rotating rod is rotatably connected to the inner sides of the two fixed long plates, the handle is fixedly connected to the surface of the rotating rod, the back plate is fixedly connected to the surface of the rotating rod, the through groove is opened on the front side of the bottom template, and the end of the through groove is communicated with the inner cavity of the model groove, the linkage block is fixedly connected to the lower surface of the demoulding template, one end of the lifting rod is movably hinged to the surface of the linkage block, one end of the pushing rod is movably hinged to the other end of the lifting rod, and the rotation of the rolling wheel is connected to the other end of the pushing rod.
[0008] Preferably, an inspection door is provided on the front of the processing device body, a movable pulley is provided on the lower surface of the processing device body, a processing table is fixedly connected to the upper surface of the processing device body, a fixed slide groove is provided on the upper surface of the processing table, and a control panel is fixedly installed near the top on the front of the processing device body.
[0009] Preferably, the column is fixedly connected to the upper surface of the processing table, a limiting slide groove is arranged on the front side of the column, and a lifting gear is fixedly installed on the front side of the limiting slide groove.
[0010] Preferably, the lifting device body slides and rises on the surface of the limiting slide groove, and the limiting lifting groove is provided through the top and bottom of the lifting device body. An adjusting wheel is provided on the side of the lifting device body, and the adjusting wheel extends toward the inside of the lifting device body and is provided with a lifting drive device that meshes with the lifting gear.
[0011] Preferably, the replacement device includes a top compass, a bottom compass mounted on a processing head, a rotating groove, a fixing bolt, a fixing nut, an insert block, a limiting arc groove and a slot, the top compass is fixedly connected to the lower surface of the lifting device body, the bottom compass mounted on the processing head is arranged on the lower surface of the top compass, the rotating groove is penetrated and opened on the lower surface of the top compass, the fixing bolt is rotatably connected to the inside of the rotating groove, the fixing nut is threadedly connected to the surface of the fixing bolt, the insert block is fixedly connected to the lower surface of the top compass, the limiting arc groove is penetrated and opened on the upper surface of the bottom compass mounted on the processing head, the slot is opened on the upper surface of the bottom compass mounted on the processing head, the fixing bolt is slidably inserted into the inside of the limiting arc groove, the insert block is slidably clamped in the inside of the slot, and the fixing nut is in contact with the lower surface of the bottom compass mounted on the processing head.
[0012] Preferably, the fixing device includes a limit plate, a fixing bolt, a limit frame, a long groove, a limit groove, a pressure rod and a pressure nut, the limit plate is slidably clamped in the inside of the fixing groove, the fixing bolt is fixedly connected to the upper surface of the limit plate, the limit frame is movably sleeved on the surface of the fixing bolt, the long groove passes through and is opened on the upper surface of the limit frame, the limit groove is opened on both sides of the top of the limit frame, the pressure rod is slidably sleeved on the surface of the fixing bolt, and the pressure nut is threadedly connected to the surface of the fixing bolt.
[0013] Preferably, the fixing bolt is movably sleeved inside the long groove, the lower pressure rod is movably clamped inside the limiting groove, the top end of the limiting frame contacts the upper surface of the bottom template, and the bottom end of the limiting frame contacts the upper surface of the processing table.
[0014] Preferably, the side of the abutment plate facing the bottom template contacts the surface of the rolling wheel, the push rod is slidably connected inside the through groove, the lifting rod is slidably connected inside the through groove, and the shapes of the bottom template, model groove and stripping template are not specifically limited.
[0015] Preferably, a method for processing a door inner panel processing device for automobile interior comprises the following steps:
[0016] S1: First, place the demoulding mechanism on the upper surface of the processing table, then insert the limit plate into the fixed slide groove, sleeve the limit frame on the fixing bolt, make the top of the limit frame rest on the upper surface of the demoulding mechanism, screw the down-pressing nut to drive the down-pressing rod to move downward to press the limit frame downward, and fix the demoulding mechanism by down-pressing to complete the installation of the demoulding mechanism;
[0017] S2: Then insert the fixing bolt and the insert into the limiting arc groove and the slot respectively, rotate the machining head installation bottom compass to clamp it, and then tighten the fixing nut to complete the installation of the welding head. At this time, the lifting and lowering of the lifting device body and the ultrasonic welding of the machining head installation bottom compass welding head can be controlled through the control panel;
[0018] S3: Finally, hold the handle and press it downward to make the push plate push the push rod and the lifting rod to move the stripper plate upward to eject the welded blank.
[0019] The present invention has the following beneficial effects:
[0020] 1. A door inner guard plate processing device for automobile interior, by holding a handle and pressing it downward, the rotating rod starts to rotate under the drive of the handle with the fixed long plates on both sides as support and its own central axis as the rotation axis, driving the abutment plate to be pushed toward the bottom template, and the rolling wheel in contact with it is also pushed to move toward the inside of the through groove, so that the rolling wheel drives the push rod to push inward and also affects the lifting rod. After the lifting rod receives the thrust from the pushing rod, the point where the lifting rod is hinged with the connecting block is used as the rotation axis. With the assistance of the arc edge of the through groove, it gradually maintains a vertical state with the pushing rod, thereby pushing the connecting block and the stripping plate upward to eject the welded blank out of the inside of the model groove. The device is convenient for taking out the welded blank.
[0021] 2. A door inner panel processing device for automobile interior, wherein the demoulding mechanism is placed on the upper surface of the processing table, and then the limit plates are inserted from the notches of the fixed slide grooves on both sides of the processing table and moved to both sides of the demoulding mechanism. At this time, the limit frame is sleeved on the surface of the fixing bolt through the long groove, and the side of the limit frame facing the demoulding mechanism contacts the top surface thereof, and the other side of the limit frame contacts the upper surface of the processing table. At this time, the pressing rod is sleeved on the fixing bolt and clamped into the inside of a suitable limiting groove, and then the pressing nut is tightened. The surface of the fixing bolt is screwed in until it contacts the upper surface of the lower pressure rod. Since the bottom end of the fixing bolt is fixed by the limit plate and the fixed slide groove, the lower pressure nut will drive the lower pressure rod to slide downward while continuing to be screwed downward. Since the lower pressure rod is clamped in the inner part of the limit groove, the lower pressure rod will exert a downward pressure on the limit frame when moving downward. The tighter the lower pressure nut is screwed, the greater the downward pressure of the lower pressure rod on the limit frame, and the limit frame has a better fixing effect on the demoulding mechanism. The device is convenient for installing a new demoulding mechanism.
[0022] 3. This kind of door inner guard plate processing device for automobile interior, by loosening the fixing nut so that the fixing bolt can slide inside the limiting arc groove, then holding the bottom of the processing head mounting base compass and turning it counterclockwise until the fixing bolt moves to the notch of the limiting arc groove and the insert block moves to the point where it can be taken out of the slot, then pinching the bottom end of the fixing bolt and pushing it outward to separate the fixing bolt and the fixing nut from the restriction of the limiting arc groove, then moving the processing head mounting base compass vertically downward to completely separate the insert block from the slot to complete the disassembly of the processing head mounting base compass, if a new processing head mounting base compass needs to be installed, only the above steps need to be reversed, and this device is convenient for replacing the processing head mounting base compass. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the side structure of the present invention;
[0025] Figure 3 It is a schematic diagram of the overall bottom-up structure of the present invention;
[0026] Figure 4 It is a bottom view structural schematic diagram of the replacement device of the present invention;
[0027] Figure 5 This is a schematic diagram of the explosion structure of the replacement device of the present invention;
[0028] Figure 6 This is a schematic diagram of the exploded structure of the fixing device of the present invention;
[0029] Figure 7 This is a schematic diagram of the exploded structure of the demoulding mechanism of the present invention;
[0030] Figure 8 It is a schematic diagram of the exploded structure of the demoulding mechanism of the present invention when viewed from above.
[0031] In the figure: 1. Processing device body; 101. Inspection door; 102. Moving pulley; 103. Processing table; 104. Fixed slide; 105. Control panel; 2. Column; 201. Limiting slide; 202. Lifting gear; 3. Lifting device body; 301. Limiting lifting slot; 302. Adjusting wheel; 4. Replacement device; 401. Top compass; 402. Processing head mounting bottom compass; 403. Rotating slot; 404. Fixing bolt; 405. Fixing nut; 406. Insert; 407. Limiting arc slot; 40 8. Slot; 5. Fixing device; 501. Limiting plate; 502. Fixing bolt; 503. Limiting frame; 504. Long slot; 505. Limiting slot; 506. Pressing rod; 507. Pressing nut; 6. Demolding mechanism; 601. Bottom template; 602. Model slot; 603. Anti-slip interlayer; 604. Fixed long board; 605. Rotating rod; 606. Handle; 607. Abutment plate; 608. Through slot; 609. Demolding template; 610. Linking block; 611. Lifting rod; 612. Pushing rod; 613. Rolling wheel. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] See also Figure 1-8A door inner guard plate processing device for automobile interior, comprising a processing device body 1, a lifting device body 3 for ultrasonic welding of a blank is arranged above the processing device body 1, a column 2 for supporting and lifting the lifting device body 3 is arranged on the upper surface of the processing device body 1, a replacement device 4 for replacing a welding head is arranged on the lower surface of the lifting device body 3, a demoulding mechanism 6 for taking out the welded blank is arranged on the upper surface of the processing device body 1, a fixing device 5 for better fixing the demoulding mechanism 6 is arranged on the upper surface of the processing device body 1, an inspection door 101 is arranged on the front of the processing device body 1, a moving pulley 102 is arranged on the lower surface of the processing device body 1, a processing table 103 is fixedly connected to the upper surface of the processing device body 1, a fixed slide groove 104 is opened on the upper surface of the processing table 103, and a control panel 105 is fixedly assembled near the top of the front of the processing device body 1, and by setting the fixed slide groove 104, it is convenient to move the fixing device 5 to different positions on the processing table 103, so as to fix it close to the demoulding mechanism 6.
[0034] See also Figure 7-8, the demoulding mechanism 6, the demoulding mechanism 6 includes a bottom template 601, a model groove 602, an anti-skid interlayer 603 and a demoulding plate 609, the bottom template 601 is arranged above the processing device body 1, the model groove 602 is opened on the upper surface of the bottom template 601, the anti-skid interlayer 603 is arranged on the side wall of the model groove 602, and the demoulding plate 609 slides and rises inside the anti-skid interlayer 603, and the demoulding mechanism 6 also includes a fixed long plate 604, a rotating rod 605, a handle 606, a plate 607, a through groove 608, and a linkage block 61 0, lifting rod 611, pushing rod 612 and rolling wheel 613, fixed long plate 604 is fixedly connected to both sides of the front of bottom template 601, rotating rod 605 is rotatably connected to the inner sides of two fixed long plates 604, handle 606 is fixedly connected to the surface of rotating rod 605, abutment plate 607 is fixedly connected to the surface of rotating rod 605, through slot 608 is opened on the front of bottom template 601, and the end of through slot 608 is communicated with the inner cavity of model slot 602, linkage block 610 is fixedly connected to the lower surface of stripping template 609 The lifting rod 611 is hinged at one end on the surface of the linkage block 610, the pushing rod 612 is hinged at one end on the other end of the lifting rod 611, the rolling wheel 613 is connected to the other end of the pushing rod 612, the side of the abutment plate 607 facing the bottom template 601 contacts the surface of the rolling wheel 613, the pushing rod 612 is slidably connected to the inside of the through slot 608, the lifting rod 611 is slidably connected to the inside of the through slot 608, and the shapes of the bottom template 601, the mold slot 602 and the stripping template 609 do not affect them. Specifically, by setting the lifting rod 611, it is convenient for the lifting rod 611 to gradually rotate with the point where the lifting rod 611 is hinged with the connecting block 610 as the rotation axis and keep it flush with the pushing rod 612 when being pushed by the pushing rod 612, thereby pushing the connecting block 610 and the stripping plate 609 to move upward to eject the welded blank out of the interior of the model groove 602. By setting the anti-slip interlayer 603, it is convenient to place two or more blanks into the interior of the model groove 602 and then slip off, or cause the joint to shift due to its own gravity, resulting in failure of ultrasonic welding.
[0035] See also Figure 3 The column 2 is fixedly connected to the upper surface of the processing table 103, and a limiting slide groove 201 is arranged on the front of the column 2. A lifting gear 202 is fixedly installed on the front of the limiting slide groove 201. By setting the limiting slide groove 201, the lifting device body 3 can be made more stable and not deviate during lifting.
[0036] See also Figure 1-4The lifting device body 3 slides and rises on the surface of the limiting slide groove 201. The top of the lifting device body 3 is penetrated by the limiting lifting groove 301. The side of the lifting device body 3 is provided with an adjusting wheel 302. The adjusting wheel 302 extends to the inside of the lifting device body 3 and is provided with a lifting drive device that meshes with the lifting gear 202. By setting the adjusting wheel 302 and connecting it with the internal lifting drive device, it is convenient for the entire device to be able to adjust the height of the lifting device body 3 by manually rotating the adjusting wheel 302 when the power is off.
[0037] See also Figure 4-5 The replacement device 4 includes a top compass 401, a bottom compass 402 for mounting a processing head, a rotation groove 403, a fixing bolt 404, a fixing nut 405, an insert 406, a limiting arc groove 407 and a slot 408. The top compass 401 is fixedly connected to the lower surface of the lifting device body 3, the bottom compass 402 for mounting a processing head is arranged on the lower surface of the top compass 401, the rotation groove 403 is opened through the lower surface of the top compass 401, the fixing bolt 404 is rotatably connected to the inside of the rotation groove 403, the fixing nut 405 is threadedly connected to the surface of the fixing bolt 404, the insert 406 is fixedly connected to the lower surface of the top compass 401, and the limiting arc groove 407 is provided. 07 penetrates through the upper surface of the processing head mounting base compass 402, the slot 408 is opened on the upper surface of the processing head mounting base compass 402, the fixing bolt 404 is slidably inserted into the inside of the limiting arc groove 407, the insert block 406 is slidably engaged in the inside of the slot 408, and the fixing nut 405 is in contact with the lower surface of the processing head mounting base compass 402. By setting the fixing bolt 404 to be rotatably connected to the inside of the rotating groove 403, it is convenient for the fixing bolt 404 to move to the notch of the limiting arc groove 407, and it only needs to be rotated outward to disengage from the clamping of the processing head mounting base compass 402, without removing all the fixing nuts 405.
[0038] See also Figure 6The fixing device 5 includes a limit plate 501, a fixing bolt 502, a limit frame 503, a long slot 504, a limit slot 505, a push rod 506 and a push nut 507. The limit plate 501 is slidably connected to the inside of the fixed slide groove 104, the fixing bolt 502 is fixedly connected to the upper surface of the limit plate 501, the limit frame 503 is movably connected to the surface of the fixing bolt 502, the long slot 504 runs through the upper surface of the limit frame 503, the limit slot 505 is opened on both sides of the top of the limit frame 503, the push rod 506 is slidably connected to the surface of the fixing bolt 502, and the push nut 507 is threadedly connected It is connected to the surface of the fixing bolt 502, and the fixing bolt 502 is movably sleeved in the inside of the long groove 504. The lower pressure rod 506 is movably clamped in the inside of the limiting groove 505. The top of the limiting frame 503 contacts the upper surface of the bottom template 601, and the bottom end of the limiting frame 503 contacts the upper surface of the processing table 103. By setting the lower pressure rod 506 to be clamped in the inside of the limiting groove 505, it is convenient to make the lower pressure nut 507 when it is pressed down. The greater the downward pressure, the greater the downward pressure provided by the lower pressure rod 506 to the limiting frame 503, so that the fixing of the demoulding mechanism 6 by the limiting frame 503 is more stable.
[0039] A method for processing a door inner panel processing device for automobile interior, comprising the following steps:
[0040] S1: First, the demoulding mechanism 6 is placed on the upper surface of the processing table 103, and then the limiting plate 501 is inserted into the fixed slide groove 104, and the limiting frame 503 is sleeved on the fixing bolt 502, so that the top of the limiting frame 503 is placed on the upper surface of the demoulding mechanism 6, and the pressing nut 507 is screwed to drive the pressing rod 506 to move downward to press the limiting frame 503 downward, and the demoulding mechanism 6 is fixed by pressing downward to complete the installation of the demoulding mechanism 6;
[0041] S2: Then insert the fixing bolt 404 and the insert block 406 into the limiting arc groove 407 and the slot 408 respectively, rotate the processing head installation base compass 402 to clamp it, and then tighten the fixing nut 405 to complete the installation of the welding head. At this time, the lifting and lowering of the lifting device body 3 and the ultrasonic welding of the processing head installation base compass 402 welding head can be controlled by the control panel 105;
[0042] S3: Finally, hold the handle 606 and press it downward to make the support plate 607 push the push rod 612 and the lifting rod 611 to move the stripping plate 609 upward to eject the welded blank.
[0043] Working principle, when a door inner panel processing device for automobile interior is used, in the initial state, the inspection door 101 opened on the front of the processing device body 1 is convenient for repairing the interior of the processing device body 1, and the moving pulley 102 arranged at the bottom of the processing device body 1 is convenient for moving the entire device, and because the processing device body 1 has a braking effect, the processing device body 1 can effectively prevent the device from being displaced during operation, and the fixed slide groove 104 arranged on the processing table 103 is convenient for providing support for the limit plate 501 and the fixing bolt 502, so that the pressing nut 507 can drive the limit frame 503 to press down when moving downward to fix the demolding mechanism 6, and the control panel 105 arranged on the front of the processing device body 1 plays a role in controlling the operation of the entire device, and at the same time in the processing device body 1. The lifting device body 3 arranged above is connected to the column 2 by the limited lifting groove 301, and the lifting drive device extending to the inside of the lifting device body 3 is meshed with the lifting gear 202, which is convenient for automatically controlling the lifting of the lifting device body 3. The adjusting wheel 302 can manually adjust the position of the lifting device body 3 when the whole equipment is powered off. The fixing bolts 404 that are rotatably connected in the four rotating grooves 403 opened around the top compass 401 are clamped into the limited arc groove 407 and fixed by the fixing nuts 405. The shape of the arc groove 407 and the rotating groove 403 is set so that when the processing head mounting bottom compass 402 needs to be replaced or removed, it only needs to loosen the fixing nut 405 to make it rotatable to complete the disassembly, which is more convenient for replacing the welding joint. The stripping plate 609 sliding in the model groove 602 opened on the upper surface of the bottom template 601 is hinged with the lifting rod 611 through the linkage block 610, and the lifting rod 611 is connected with the pushing rod 612 to achieve linkage, so that when the rotating rod 605 rotates, the push plate 607 can push the pushing rod 612 and the lifting rod 611 to move and push the stripping plate 609 upward to eject the welded blank;
[0044] When the welded blank needs to be taken out, first hold the handle 606 and press it downward, so that the rotating rod 605 starts to rotate under the drive of the handle 606 with the fixed long plates 604 on both sides as the support and its own central axis as the rotation axis, driving the abutment plate 607 to push toward the bottom template 601, and the rolling wheel 613 in contact with it also moves toward the inside of the through groove 608 due to the push, so that the rolling wheel 613 drives the pushing rod 612 to push inward and also affects the lifting rod 611. After the lifting rod 611 receives the thrust from the pushing rod 612, it uses the point hinged with the connecting block 610 as the rotation axis and gradually maintains a vertical state with the pushing rod 612 with the assistance of the arc edge of the through groove 608, thereby pushing the connecting block 610 and the stripping plate 609 upward to eject the welded blank out of the mold groove 602. This device is convenient for taking out the welded blank.
[0045] When a new demoulding mechanism 6 needs to be installed, the demoulding mechanism 6 is first placed on the upper surface of the processing table 103, and then the limit plate 501 is inserted from the notch of the fixed slide groove 104 on both sides of the processing table 103 and moved to both sides of the demoulding mechanism 6. At this time, the limit frame 503 is sleeved on the surface of the fixing bolt 502 through the long groove 504, and the limit frame 503 is in contact with the top surface of the demoulding mechanism 6 on one side facing the demoulding mechanism 6, and the other side of the limit frame 503 is in contact with the upper surface of the processing table 103. At this time, the lower pressure rod 506 is sleeved on the fixing bolt 502 and clamped into the inside of the appropriate limit groove 505, and then the lower pressure nut 507 is screwed into the fixing bolt The surface of the fixed bolt 502 contacts the upper surface of the lower pressure rod 506. Since the bottom end of the fixed bolt 502 is fixed by the limit plate 501 and the fixed slide groove 104, the lower pressure nut 507 will drive the lower pressure rod 506 to slide downward while continuing to be screwed downward. Since the lower pressure rod 506 is clamped in the inner part of the limit groove 505, the lower pressure rod 506 will exert a downward pressure on the limit frame 503 when moving downward. The tighter the lower pressure nut 507 is screwed, the greater the downward pressure of the lower pressure rod 506 on the limit frame 503, and the limit frame 503 has a better fixing effect on the demoulding mechanism 6. The device is convenient for installing a new demoulding mechanism 6.
[0046] When it is necessary to replace the processing head mounting base compass 402, first loosen the fixing nut 405 so that the fixing bolt 404 can slide inside the limiting arc groove 407, then hold the bottom of the processing head mounting base compass 402 and rotate it counterclockwise until the fixing bolt 404 moves to the notch of the limiting arc groove 407 and the insert block 406 moves to the point where it can be removed from the slot 408, then pinch the bottom end of the fixing bolt 404 and push it outward to separate the fixing bolt 404 and the fixing nut 405 from the restriction of the limiting arc groove 407, then move the processing head mounting base compass 402 vertically downward to completely separate the insert block 406 from the slot 408 to complete the disassembly of the processing head mounting base compass 402, if it is necessary to install a new processing head mounting base compass 402, only need to reverse the above steps, this device is convenient for replacing the processing head mounting base compass 402.
[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A door inner panel processing device for automobile interior, comprising a processing device body (1), characterized in that: A lifting device body (3) for ultrasonically welding a blank is arranged above the processing device body (1); a column (2) for supporting and lifting the lifting device body (3) is arranged on the upper surface of the processing device body (1); a replacement device (4) for replacing a welding head is arranged on the lower surface of the lifting device body (3); a demoulding mechanism (6) for removing a welded blank is arranged on the upper surface of the processing device body (1); and a fixing device (5) for better fixing the demoulding mechanism (6) is arranged on the upper surface of the processing device body (1); A demoulding mechanism (6), the demoulding mechanism (6) comprising a bottom template (601), a mold groove (602), an anti-slip interlayer (603) and a demoulding plate (609), the bottom template (601) being arranged above the processing device body (1), the mold groove (602) being provided on the upper surface of the bottom template (601), the anti-slip interlayer (603) being arranged on the side wall of the mold groove (602), and the demoulding plate (609) being slidably raised and lowered inside the anti-slip interlayer (603); The fixing device (5) comprises a limit plate (501), a fixing bolt (502), a limit frame (503), a long groove (504), a limit groove (505), a push rod (506) and a push nut (507); the limit plate (501) is slidably engaged in the interior of the fixing groove (104); the fixing bolt (502) is fixedly connected to the upper surface of the limit plate (501); the limit frame (503) is movably sleeved on the surface of the fixing bolt (502); the long groove (504) is penetrated and opened on the upper surface of the limit frame (503); the limit groove (505) is opened on both sides of the top of the limit frame (503); the push rod (506) is slidably sleeved on the surface of the fixing bolt (502); and the push nut (507) is threadedly connected to the surface of the fixing bolt (502); The fixing bolt (502) is movably sleeved inside the long groove (504), the pressing rod (506) is movably clamped inside the limiting groove (505), the top end of the limiting frame (503) is in contact with the upper surface of the bottom template (601), and the bottom end of the limiting frame (503) is in contact with the upper surface of the processing table (103).
2. The device for processing the inner door panel of an automobile interior according to claim 1, characterized in that: The demoulding mechanism (6) further comprises a fixed long plate (604), a rotating rod (605), a handle (606), a support plate (607), a through groove (608), a linkage block (610), a lifting rod (611), a pushing rod (612) and a rolling wheel (613), wherein the fixed long plate (604) is fixedly connected to both sides of the front surface of the bottom template (601), the rotating rod (605) is rotatably connected to the inner sides of the two fixed long plates (604), the handle (606) is fixedly connected to the surface of the rotating rod (605), and the support plate (607) is fixedly connected to the surface of the rotating rod (605). ) is fixedly connected to the surface of the rotating rod (605), the through groove (608) is opened on the front side of the bottom template (601), and the end of the through groove (608) is communicated with the inner cavity of the model groove (602), the connecting block (610) is fixedly connected to the lower surface of the stripping template (609), one end of the lifting rod (611) is movably hinged to the surface of the connecting block (610), one end of the pushing rod (612) is movably hinged to the other end of the lifting rod (611), and the rotation of the rolling wheel (613) is connected to the other end of the pushing rod (612).
3. The device for processing the inner door panel of an automobile interior according to claim 2, characterized in that: The front of the processing device body (1) is provided with an inspection door (101), the lower surface of the processing device body (1) is provided with a movable pulley (102), the upper surface of the processing device body (1) is fixedly connected to a processing table (103), the upper surface of the processing table (103) is provided with a fixed slide groove (104), and the front of the processing device body (1) is fixedly equipped with a control panel (105) near the top.
4. The device for processing an inner door panel of an automobile interior according to claim 1, characterized in that: The column (2) is fixedly connected to the upper surface of the processing table (103); a limiting slide groove (201) is provided on the front of the column (2); and a lifting gear (202) is fixedly installed on the front of the limiting slide groove (201).
5. The device for processing the inner door panel of an automobile interior according to claim 1, characterized in that: The lifting device body (3) slides and rises on the surface of the limit sliding groove (201); the top of the lifting device body (3) is provided with a limit lifting groove (301) extending through the top and bottom; the side of the lifting device body (3) is provided with an adjusting wheel (302); the adjusting wheel (302) extends into the interior of the lifting device body (3) and is provided with a lifting drive device that meshes with the lifting gear (202).
6. The device for processing the inner door panel of an automobile interior according to claim 3, characterized in that: The replacement device (4) comprises a top compass (401), a processing head mounted bottom compass (402), a rotating groove (403), a fixing bolt (404), a fixing nut (405), an insert (406), a limiting arc groove (407) and a slot (408), wherein the top compass (401) is fixedly connected to the lower surface of the lifting device body (3), the processing head mounted bottom compass (402) is arranged on the lower surface of the top compass (401), the rotating groove (403) penetrates and is opened on the lower surface of the top compass (401), the fixing bolt (404) is rotatably connected to the inside of the rotating groove (403), and the The fixing nut (405) is threadedly connected to the surface of the fixing bolt (404), the insert block (406) is fixedly connected to the lower surface of the top compass (401), the limiting arc groove (407) passes through the upper surface of the bottom compass (402) on which the processing head is mounted, the slot (408) is opened on the upper surface of the bottom compass (402) on which the processing head is mounted, the fixing bolt (404) is slidably inserted into the inside of the limiting arc groove (407), the insert block (406) is slidably engaged in the inside of the slot (408), and the fixing nut (405) is in contact with the lower surface of the bottom compass (402) on which the processing head is mounted.
7. The device for processing the inner door panel of an automobile interior according to claim 6, characterized in that: The side of the abutment plate (607) facing the bottom template (601) contacts the surface of the rolling wheel (613), the pushing rod (612) is slidably connected to the inside of the through groove (608), and the lifting rod (611) is slidably connected to the inside of the through groove (608). The shapes of the bottom template (601), the model groove (602) and the stripping template (609) are not specifically limited.
8. A method for processing an inner door panel of an automobile interior, using the apparatus for processing an inner door panel of an automobile interior according to any one of claims 6 to 7, characterized in that: The following steps are involved: S1: First, the demoulding mechanism (6) is placed on the upper surface of the processing table (103), and then the limiting plate (501) is inserted into the fixed slide groove (104), and the limiting frame (503) is sleeved on the fixing bolt (502), so that the top of the limiting frame (503) is placed on the upper surface of the demoulding mechanism (6), and the pressing nut (507) is screwed to drive the pressing rod (506) to move downward so that the limiting frame (503) is pressed downward, and the demoulding mechanism (6) is fixed by pressing downward to complete the installation of the demoulding mechanism (6); S2: Then, the fixing bolt (404) and the insert (406) are respectively inserted into the limiting arc groove (407) and the slot (408), the processing head mounting bottom compass (402) is rotated to clamp, and then the fixing nut (405) is tightened to complete the installation of the welding head. At this time, the lifting and lowering of the lifting device body (3) and the ultrasonic welding of the processing head mounting bottom compass (402) welding head can be controlled by the control panel (105); S3: Finally, the handle (606) is held and pressed downward to cause the support plate (607) to push the push rod (612) and the lifting rod (611) to move the stripper plate (609) upward to eject the welded blank.
Citation Information
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