An instrument production process management method, device and computer equipment

CN115409524BActive Publication Date: 2026-09-29ZHEJIANG CHINT INSTR & METER
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Patent Information

Application Number
CN202211078322.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-05
Publication Date
2026-09-29
Estimated Expiration
2042-09-05

AI Technical Summary

Technical Problem

现有企业中生产制造部门仍采用传统手工数据来控制检验设备,数据采集后人工分析数据结果,人工编辑数据报表,效率低且生产过程不受管控,生产质量隐患较大,因此需要加强生产现场的自动化程序,降低人力成本的投入以及人为干预,提高生产管理水平

Benefits of technology

[0036]本发明提供的仪表生产过程管理方法、装置及计算机设备,通过此方式:获取待监测产品的第一标识信息和监测类别,根据第一标识信息和监测类别,可以唯一的确定与待监测产品对应的监测工序编号,将监测工序编号发送至与第一标识信息对应的监测端,使得监测端根据监测工序编号对待监测产品进行相应的监测;进一步地,在监测端根据监测工序编号监测完成后,服务端获取监测端反馈的监测数据,并对监测数据进行分析,若监测数据与预设标准阈值的误差值大于预设范围,则确定监测数据为异常数据,根据异常数据确定操作指令,并将操作指令发送至监测端,整个过程实现了对仪表生产过程中各个环节的监测,并可以根据监测结果进行实时调整,使得仪表生产过程更加灵活可控,实现了生产过程的自动化。

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Abstract

The application discloses an instrument production process management method and device and computer equipment, obtains first identification information and a monitoring category of a product to be monitored, determines a monitoring process number corresponding to the product to be monitored according to the first identification information and the monitoring category, sends the monitoring process number to a monitoring terminal corresponding to the first identification information, obtains monitoring data fed back by the monitoring terminal according to the monitoring process number, determines that the monitoring data is abnormal data if an error value of the monitoring data and a preset standard threshold value is greater than a preset range, determines an operation instruction according to the abnormal data, the operation instruction is used for analyzing a reason for generation of the abnormal data, and the operation instruction is sent to the monitoring terminal.
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Description

Technical Field

[0001] This invention relates to the field of instrument production process management technology, specifically to an instrument production process management method, device, and computer equipment. Background Technology

[0002] With the development of science and technology, enterprises have increasingly higher requirements for informatization, intelligentization, and security. Currently, manufacturing departments in enterprises still use traditional manual data to control inspection equipment. After data collection, data results are analyzed manually, and data reports are edited manually. This is inefficient, the production process is not under control, and there are significant potential risks to production quality. Therefore, it is necessary to strengthen the automation of the production site, reduce labor costs and human intervention, and improve the level of production management. Summary of the Invention

[0003] Therefore, in order to overcome the shortcomings of the prior art, the present invention provides a method, apparatus and computer equipment for instrument production process management.

[0004] According to a first aspect, embodiments of the present invention disclose an instrument production process management method, comprising:

[0005] Obtain the primary identification information and monitoring category of the product to be monitored;

[0006] Based on the first identification information and the monitoring category, determine the monitoring process number corresponding to the product to be monitored;

[0007] Send the monitoring process number to the monitoring terminal corresponding to the first identification information;

[0008] Obtain monitoring data fed back by the monitoring terminal according to the monitoring process number;

[0009] If the error between the monitoring data and the preset standard threshold is greater than the preset range, the monitoring data is determined to be abnormal data.

[0010] The operation instructions are determined based on the abnormal data, and the operation instructions are used to analyze the cause of the abnormal data.

[0011] The operation instructions are sent to the monitoring terminal so that the monitoring terminal can execute the operation instructions and complete the management operation of the product to be monitored.

[0012] Optionally, the method further includes: generating report information based on monitoring data, first identification information, and operation instructions, the report information being used for subsequent inspection and analysis.

[0013] Optionally, monitoring categories include instrument testing, production process testing, and product sampling.

[0014] Optionally, based on the first identification information and the monitoring category, the monitoring process number corresponding to the product to be monitored is determined, specifically including:

[0015] The product category corresponding to the first identification information is determined based on the first identification information;

[0016] Determine the set of monitoring procedure numbers based on the monitoring category;

[0017] Select the monitoring process number corresponding to the product category from the set of monitoring process numbers.

[0018] Optionally, the monitoring process number includes: production plan management, sampling inspection plan management, and calibration plan management.

[0019] Optionally, the server pre-integrates the communication protocol for each product to be monitored, and obtains the monitoring data fed back by the monitoring terminal according to the monitoring process number, specifically including:

[0020] Obtain the first monitoring data fed back by the monitoring terminal according to the monitoring process number;

[0021] Based on the data format of the first monitoring data, determine the second identification information of the first monitoring data;

[0022] The communication protocol for the first monitoring data is determined based on the second identification information;

[0023] The first monitoring data is parsed according to the communication protocol to obtain the monitoring data.

[0024] According to a second aspect, embodiments of the present invention also disclose an instrument production process management device, comprising:

[0025] The acquisition module is used to obtain the first identification information and monitoring category of the product to be monitored;

[0026] The module for determining the monitoring process number is used to determine the monitoring process number corresponding to the product to be monitored based on the first identification information and the monitoring category;

[0027] The first sending module is used to send the monitoring process number to the monitoring terminal corresponding to the first identification information;

[0028] The receiving module is used to acquire monitoring data fed back by the monitoring terminal according to the monitoring process number;

[0029] The analysis module is used to determine that the monitoring data is abnormal if the error value between the monitoring data and the preset standard threshold is greater than the preset range.

[0030] The operation instruction generation module is used to determine operation instructions based on abnormal data, and the operation instructions are used to analyze the cause of abnormal data generation.

[0031] The second sending module is used to send operation instructions to the monitoring terminal so that the monitoring terminal can execute the operation instructions and complete the management operation of the product to be monitored.

[0032] Optionally, the device is also used to generate report information based on monitoring data, first identification information, and operation instructions, and the report information is used for subsequent inspection and analysis.

[0033] According to a third aspect, embodiments of the present invention also disclose a computer device, comprising: at least one processor; and a memory communicatively connected to the at least one processor; wherein the memory stores instructions executable by the at least one processor, the instructions being executed by the at least one processor to cause the at least one processor to perform steps of the instrument production process management method as described in the first aspect or any optional embodiment of the first aspect.

[0034] According to a fourth aspect, embodiments of the present invention also disclose a computer-readable storage medium having a computer program stored thereon, wherein the computer program, when executed by a processor, implements the steps of the instrument production process management method as described in the first aspect or any optional embodiment of the first aspect.

[0035] The technical solution of this invention has the following advantages:

[0036] The instrument production process management method, apparatus, and computer equipment provided by this invention achieve the following: First, the first identification information and monitoring category of the product to be monitored are obtained. Based on the first identification information and monitoring category, a unique monitoring process number corresponding to the product to be monitored can be determined. The monitoring process number is sent to the monitoring terminal corresponding to the first identification information, enabling the monitoring terminal to perform corresponding monitoring on the product to be monitored according to the monitoring process number. Further, after the monitoring terminal completes monitoring according to the monitoring process number, the server obtains the monitoring data fed back by the monitoring terminal and analyzes the monitoring data. If the error value between the monitoring data and the preset standard threshold is greater than a preset range, the monitoring data is determined to be abnormal data. An operation instruction is determined based on the abnormal data and sent to the monitoring terminal. The entire process realizes the monitoring of each link in the instrument production process and allows for real-time adjustments based on the monitoring results, making the instrument production process more flexible and controllable, and achieving automation of the production process. Attached Figure Description

[0037] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0038] Figure 1 A flowchart illustrating a specific example of the instrument production process management method in this embodiment of the invention;

[0039] Figure 2 This is a schematic diagram of a specific example of the instrument production process management system in an embodiment of the present invention;

[0040] Figure 3 This is a schematic diagram illustrating a specific example of the instrument production process management method in an embodiment of the present invention;

[0041] Figure 4 This is a schematic diagram illustrating a specific example of the instrument production process management method in an embodiment of the present invention;

[0042] Figure 5 This is a schematic diagram illustrating a specific example of the instrument production process management method in an embodiment of the present invention;

[0043] Figure 6 This is a schematic diagram illustrating a specific example of the instrument production process management method in an embodiment of the present invention;

[0044] Figure 7 This is a schematic block diagram of a specific example of the instrument production process management device in an embodiment of the present invention;

[0045] Figure 8 This is a specific example diagram of a computer device in an embodiment of the present invention. Detailed Implementation

[0046] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0047] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0048] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can also refer to the internal connection of two components; and they can refer to a wireless connection or a wired connection. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0049] Furthermore, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0050] To address the technical problems mentioned in the background section, this application provides a method for managing the instrument production process, as detailed below. Figure 1 As shown, before introducing the implementation steps of this method, we will first explain one type of instrument production process management system to which this method is applicable. For example... Figure 2 The diagram shown is an application scenario illustration of a specific embodiment of the present invention. In this embodiment, the instrument production process management system includes a server and a monitoring terminal. The server can be a computer or other device that has various information built into the instrument production process, and the monitoring terminal can be a production instrument or quality inspection instrument or other device in the instrument production process. The specific forms of the server and monitoring terminal are not limited in this embodiment, and those skilled in the art can determine them according to the actual situation.

[0051] In this embodiment of the application, before executing the instrument production process management method, the server pre-sets personnel information, product information, monitoring process number, safety management information, communication protocol between monitoring devices, and abnormal feedback scheme, etc.

[0052] The personnel information includes all personnel involved in the instrument production process, specifically including personnel access rights, identification information, and organizational structure information. The product information refers to the instruments to be produced during the instrument production process, including information on various instruments, such as programmers, reflow soldering machines, wave soldering machines, withstand voltage test benches, automatic data recording stations, automatic calibration stations, digital bridges, spectrum analyzers, signal generators, temperature controllers, and energy meters. The monitoring process number in this embodiment corresponds to the product's production process, monitoring process number, and sampling inspection process. The safety management information in this embodiment refers to the safety verification process performed before executing the method implemented in this application, where safety verification can be performed via password verification or hardware device verification.

[0053] Since multiple devices are used for monitoring instruments during production or monitoring, and each device uses a different communication protocol, the server needs to pre-integrate the communication protocols of all monitored devices to ensure that monitoring data can be sent to the server after monitoring is completed. The anomaly feedback scheme is a plan for handling anomalies in the monitoring data.

[0054] The following describes the specific execution process of each module in the instrument production process management system. For details, please refer to [link / reference needed]. Figure 1 As shown, the instrument production process management method includes the following steps:

[0055] Step 101: Obtain the first identification information and monitoring category of the product to be monitored.

[0056] For example, employees at the instrument production site input the information of the product to be monitored and the monitoring method to the server. The product information is the first identification information, which is used to identify the product. The first identification information can uniquely identify the product to be monitored, and the monitoring method is the monitoring category.

[0057] The monitoring categories include instrument testing, production process testing, and product sampling inspection. Instrument testing involves verifying the conformity of instruments; production process testing involves inspecting the production process of the corresponding instruments to check for abnormalities in production equipment, product manufacturing processes, and personnel operations; product sampling inspection involves randomly sampling a batch of products corresponding to the first identification information. This embodiment of the invention uses the production process testing of electricity meters as an example.

[0058] Step 102: Determine the monitoring process number corresponding to the product to be monitored based on the first identification information and the monitoring category.

[0059] For example, after obtaining the first identification information and the monitoring category, the corresponding monitoring process number can be uniquely determined from all the pre-configured monitoring process numbers based on the first identification information and the monitoring category.

[0060] In one specific embodiment, the process of determining the monitoring process number may be as follows: determining the product category corresponding to the first identification information based on the first identification information; determining the monitoring process number set based on the monitoring category; and selecting the monitoring process number corresponding to the product category from the monitoring process number set.

[0061] For example, the information of the corresponding electricity meter that needs to be monitored can be determined based on the first identification information. After determining the electricity meter information, all monitoring process number sets corresponding to the electricity meter information are selected from all monitoring categories. Then, based on the monitoring category (production process inspection), a uniquely determined monitoring process number corresponding to the monitoring category is selected from the monitoring process number set.

[0062] For example, when the first identification information is for an electricity meter, and the monitoring category is production process inspection, in the first step, when determining the monitoring process number set based on the electricity meter's product information, this monitoring process number set includes meter testing, production process inspection, and product sampling inspection for the electricity meter. Secondly, in the second step, based on the monitoring category, the monitoring process number corresponding to the production process inspection is selected from the monitoring process number set in the first step. At this time, the electricity meter's production process inspection may include: surface mount inspection, wave soldering, repair soldering, FCT (Functional Circuit Test) testing, battery current, withstand voltage, parameter setting, meter calibration, aging, meter inspection, and packaging, etc.

[0063] Step 103: Send the monitoring process number to the monitoring terminal corresponding to the first identification information.

[0064] Step 104: Obtain the monitoring data fed back by the monitoring terminal according to the monitoring process number.

[0065] For example, after determining the monitoring process number, the corresponding monitoring process number is sent to the monitoring terminal corresponding to the first identification information of the product to be monitored, wherein the monitoring terminal corresponds to the product to be monitored. After the monitoring process number is sent to the monitoring terminal, the monitoring terminal monitors the product to be monitored according to the monitoring process number, records the data during the monitoring process to form monitoring data, and feeds the monitoring data back to the server.

[0066] In one specific embodiment, the server pre-integrates the communication protocol for each product to be monitored. Step 104 specifically includes: obtaining the first monitoring data fed back by the monitoring terminal according to the monitoring process number; determining the second identification information of the first monitoring data according to the data format of the first monitoring data; determining the communication protocol of the first monitoring data according to the second identification information; and parsing the first monitoring data according to the communication protocol to obtain the monitoring data.

[0067] For example, when the monitoring terminal sends monitoring data to the server, the data is transmitted using the monitoring terminal's own communication protocol. Therefore, the server needs to decrypt the monitoring data according to the communication protocol corresponding to the monitoring terminal. Since the data format and communication protocol stored by the monitoring terminal corresponding to each product under test are different, the communication protocol of each monitoring terminal is pre-integrated into the server, thereby ensuring communication with each monitoring terminal.

[0068] When integrating communication protocols, communication protocol command information for producing related products can be entered, including command name, communication identifier, operation type, parsing format, data length, conversion unit, and other relevant information. Related communication protocols can include DL / T645(2007), DL / T698.45, Modbus, IEC62056, AT commands, etc.

[0069] For example, when the data format corresponding to the first monitoring data is 16-bit data, the first 4 bits represent the second identification information, the 5th and 6th bits represent the type of the first monitoring data, and the remaining bits represent the specific data. After the server receives the first monitoring data sent by the monitoring terminal, it determines the second identification information based on the first 4 bits of the first monitoring data. After determining the second identification information, it selects the corresponding communication protocol from the pre-integrated communication protocols based on the second identification information, and parses the first monitoring data using the determined communication protocol to obtain the monitoring data.

[0070] Step 105: If the error between the monitoring data and the preset standard threshold is greater than the preset range, the monitoring data is determined to be abnormal data.

[0071] For example, after acquiring the monitoring data, the size of the data is compared with the standard value of the data type pre-stored in the server. Monitoring data with errors exceeding the preset range is regarded as abnormal data, and the analysis result is data abnormal.

[0072] For example, when the monitored data is the battery current of the electricity meter, the corresponding battery current value is 4.73A, while the standard value of the battery current on the server is 5A. At this time, the difference between the monitored data and the standard value is -5.4%, while the preset error range is ±5%. Therefore, the monitored data is abnormal data and the value is too small. The analysis result is that the value is too small in the data abnormality, specifically the battery current value is too small.

[0073] Step 106: Determine the operation instructions based on the abnormal data.

[0074] The operation instructions are used to analyze the reasons for the generation of abnormal data.

[0075] Step 107: Send the operation instructions to the monitoring terminal so that the monitoring terminal can execute the operation instructions and complete the management operation of the product to be monitored.

[0076] For example, an operation instruction is generated for abnormal data. Specifically, when the battery current value is too low, the operation instruction is to further calibrate the production process of the electricity meter. After successful calibration, the electricity meter is tested to check for any abnormalities. If an abnormality is found, random checks are performed on electricity meters of the same type and from the same batch to ensure that all electricity meters in the batch are functioning correctly. After the production operation instruction, it is sent to the corresponding testing terminal, which then executes the corresponding operation instruction to complete the management of the electricity meter.

[0077] The product information and corresponding monitoring process numbers in the above method embodiments involve scheme management. On the server side, configurations for scheme management, calibration scheme management, inspection scheme management, scheme configuration, scheme verification, and scheme approval are all set up. The scheme management modules for sample recording, calibration, and inspection allow users to configure schemes for the products requiring testing. The scheme configuration module allows users to configure schemes for different processes based on different products and work orders.

[0078] Meanwhile, the server adopts a centralized management approach for all equipment in the instrument production site. The specific equipment involved may include programmers, reflow soldering machines, wave soldering machines, withstand voltage testers, automatic data recording stations, automatic calibration stations, digital bridges, spectrum analyzers, signal generators, temperature controllers, electricity meter testing devices, and other self-made tooling.

[0079] Because the server has built-in information on the production process, instrument information, and personnel involved in the instrument production process, when an abnormal product is detected, the responsibilities and authority of the production personnel can be clearly defined, making the production process management more visible and standardized, and the management authority highly centralized.

[0080] The following is a detailed description of the above-mentioned instrument production process management method using a specific example.

[0081] Taking a single-phase prepaid smart energy meter as an example, the server obtains product information (first identification information): model DDZY666-Z, product specifications: reference voltage 220V, current specification 5(60)A, frequency 50Hz, active constant 1200imp / kWh, active level 2. The server selects the production process corresponding to the single-phase prepaid smart energy meter from the preset production process according to the product information. For example, the production work order information is: work order number 000100036283, the work order quantity is 7900, and the production process includes patch inspection, wave soldering, repair soldering, battery current detection, withstand voltage, functional board inspection, electrical calibration, aging, finished product inspection and packaging. Before sending the production process to the monitoring end, the production process can be further checked and reviewed. After that, the corresponding production process is sent to the production end (monitoring end). The operation process is as follows: Figure 3 As shown.

[0082] When the production end (monitoring end) receives the production process data, it still performs preparatory work, such as... Figures 4-6 As shown, examples include: 1) File burning: Users edit CRC, file name identifiers, and other information. After editing, this information is used for configuring the file burning process in the solution. 2) Technical sheets and signage drawings: Users edit version, name, file type, and other information. After editing, this information is used for configuring technical sheets and signage drawings in the solution. 3) Barcode conversion rules, signage conversion rules, and barcode verification rules: Users edit rule names, starting positions, valid digits, leading addresses, trailing addresses, special codes, table position digits, special code names, and remarks. After editing, this information is used for configuring barcode conversion rules, signage conversion rules, and barcode verification rules in the solution. 4) Module aging, functional board inspection schemes, calibration schemes, aging schemes, and inspection schemes: Users edit scheme names, inspection items, and other information. After editing, different inspection schemes are used for different processes.

[0083] After the preparation work is completed, the production end (monitoring end) produces single-phase prepaid smart energy meters according to the production process. During the production process, the production process is recorded and monitored in real time. Specifically, the real-time recording process is to scan the product barcode generated in the above process to obtain the corresponding production process, and monitor the production process. After the monitoring is completed, the corresponding monitoring data is sent to the server.

[0084] After managing the production process according to the instrument production process management method in this embodiment, compared with the prior art, the production quality, efficiency and capacity of the products can be significantly improved; regarding the improvement of production efficiency, details are shown in Tables 1-4.

[0085] Table 1

[0086]

[0087] Table 2

[0088]

[0089] Table 3

[0090]

[0091]

[0092] Table 4

[0093]

[0094] In this way, the first identification information and monitoring category of the product to be monitored are obtained. Based on the first identification information and monitoring category, the monitoring process number corresponding to the product to be monitored can be uniquely determined. The monitoring process number is sent to the monitoring terminal corresponding to the first identification information, so that the monitoring terminal can perform corresponding monitoring on the product to be monitored according to the monitoring process number. Furthermore, after the monitoring terminal completes the monitoring according to the monitoring process number, the server obtains the monitoring data fed back by the monitoring terminal and analyzes the monitoring data. If the error value between the monitoring data and the preset standard threshold is greater than the preset range, the monitoring data is determined to be abnormal data. Based on the abnormal data, the operation instruction is determined and sent to the monitoring terminal. The whole process realizes the monitoring of each link in the instrument production process, and can make real-time adjustments based on the monitoring results, making the instrument production process more flexible and controllable, and realizing the automation of the production process.

[0095] The above are embodiments of the instrument production process management method provided in this application. Other embodiments of the instrument production process management method provided in this application will be described below. Please refer to the following for details.

[0096] This invention also discloses an instrument production process management device, such as... Figure 7 As shown, the device includes:

[0097] The acquisition module 701 is used to acquire the first identification information and monitoring category of the product to be monitored;

[0098] The monitoring process number determination module 702 is used to determine the monitoring process number corresponding to the product to be monitored based on the first identification information and the monitoring category;

[0099] The first sending module 703 is used to send the monitoring process number to the monitoring terminal corresponding to the first identification information;

[0100] The receiving module 704 is used to acquire monitoring data fed back by the monitoring terminal according to the monitoring process number;

[0101] The analysis module 705 is used to determine that the monitoring data is abnormal if the error value between the monitoring data and the preset standard threshold is greater than the preset range.

[0102] The operation instruction generation module 706 is used to determine the operation instruction based on the abnormal data, and the operation instruction is used to analyze the cause of the abnormal data generation.

[0103] The second sending module 707 is used to send operation instructions to the monitoring terminal so that the monitoring terminal can execute the operation instructions and complete the management operation of the product to be monitored.

[0104] Optionally, the device is also used to perform the following: generating report information based on monitoring data, first identification information, and operation instructions, the report information being used for subsequent inspection and analysis.

[0105] Optionally, monitoring categories include instrument testing, production process testing, and product sampling.

[0106] Optionally, the module for determining the monitoring process number is specifically used to perform: determining the product category corresponding to the first identification information based on the first identification information; determining the monitoring process number set based on the monitoring category; and selecting the monitoring process number corresponding to the product category from the monitoring process number set.

[0107] Optionally, the monitoring process number includes: production plan management, sampling inspection plan management, and calibration plan management.

[0108] Optionally, the receiving module is specifically used to perform the following: acquiring first monitoring data fed back by the monitoring terminal according to the monitoring process number; determining second identification information of the first monitoring data according to the data format of the first monitoring data; determining the communication protocol of the first monitoring data according to the second identification information; and parsing the first monitoring data according to the communication protocol to obtain the monitoring data.

[0109] By executing this device, the first identification information and monitoring category of the product to be monitored are obtained. Based on the first identification information and monitoring category, the monitoring process number corresponding to the product to be monitored can be uniquely determined. The monitoring process number is sent to the monitoring terminal corresponding to the first identification information, so that the monitoring terminal can perform corresponding monitoring on the product to be monitored according to the monitoring process number. Further, after the monitoring terminal completes the monitoring according to the monitoring process number, the server obtains the monitoring data fed back by the monitoring terminal and analyzes the monitoring data. If the error value between the monitoring data and the preset standard threshold is greater than the preset range, the monitoring data is determined to be abnormal data. Based on the abnormal data, an operation instruction is determined and sent to the monitoring terminal. The entire process realizes the monitoring of each link in the instrument production process and can make real-time adjustments based on the monitoring results, making the instrument production process more flexible and controllable and realizing the automation of the production process.

[0110] This invention also provides a computer device, such as... Figure 8 As shown, the computer device may include a processor 801 and a memory 802, wherein the processor 801 and the memory 802 may be connected via a bus or other means. Figure 3 Taking the example of a connection between China and Israel via a bus.

[0111] Processor 801 can be a Central Processing Unit (CPU). Processor 801 can also be other general-purpose processors, digital signal processors (DSPs), application-specific integrated circuits (ASICs), field-programmable gate arrays (FPGAs), or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, or combinations of the above types of chips.

[0112] The memory 802, as a non-transitory computer-readable storage medium, can be used to store non-transitory software programs, non-transitory computer-executable programs, and modules, such as the program instructions / modules corresponding to the instrument production process management method in the embodiments of the present invention. The processor 801 executes various functional applications and data processing of the processor by running the non-transitory software programs, instructions, and modules stored in the memory 802, thereby realizing the instrument production process management method in the above method embodiments.

[0113] The memory 802 may include a program storage area and a data storage area. The program storage area may store the operating system and applications required for at least one function; the data storage area may store data created by the processor 801, etc. Furthermore, the memory 802 may include high-speed random access memory and may also include non-transitory memory, such as at least one disk storage device, flash memory device, or other non-transitory solid-state storage device. In some embodiments, the memory 802 may optionally include memory remotely located relative to the processor 801, and these remote memories may be connected to the processor 801 via a network. Examples of such networks include, but are not limited to, the Internet, corporate intranets, local area networks, mobile communication networks, and combinations thereof.

[0114] One or more modules are stored in memory 802, and when executed by processor 801, they perform actions such as... Figure 1 The instrument production process management method in the illustrated embodiment.

[0115] For specific details regarding the aforementioned computer equipment, please refer to the relevant documentation. Figure 1 The relevant descriptions and effects in the illustrated embodiments are for understanding purposes only and will not be repeated here.

[0116] Those skilled in the art will understand that all or part of the processes in the methods of the above embodiments can be implemented by a computer program instructing related hardware. The program can be stored in a computer-readable storage medium, and when executed, it can include the processes of the embodiments of the methods described above. The storage medium can be a magnetic disk, optical disk, read-only memory (ROM), random access memory (RAM), flash memory, hard disk drive (HDD), or solid-state drive (SSD), etc.; the storage medium can also include combinations of the above types of memory.

[0117] Although embodiments of the invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the invention, and such modifications and variations all fall within the scope defined by the appended claims.

Claims

1. A method for managing the instrument production process, characterized in that, Applied to the server side, the method includes: Obtain the first identification information and monitoring category of the product to be monitored. The monitoring category includes instrument testing, production process testing and product sampling inspection. The instrument testing is used to conduct qualification testing on the finished product. The production process testing is used to test the production equipment, product processes and personnel operations during the production process. The product sampling inspection is used to conduct random sampling inspection on batches of products. Based on the first identification information and the monitoring category, determine the monitoring process number corresponding to the product to be monitored; The monitoring process number is sent to the monitoring terminal corresponding to the first identification information, so that the monitoring terminal performs corresponding monitoring on the product to be monitored according to the monitoring process number. Obtain the monitoring data fed back by the monitoring terminal according to the monitoring process number; If the error between the monitoring data and the preset standard threshold is greater than a preset range, the monitoring data is determined to be abnormal data. Based on the abnormal data, an operation instruction is determined, and the operation instruction is used to analyze the cause of the abnormal data generation. The operation instruction is sent to the monitoring terminal so that the monitoring terminal executes the operation instruction and completes the management operation of the product to be monitored; The server pre-integrates the communication protocol for each product to be monitored. The server obtains the monitoring data fed back by the monitoring terminal according to the monitoring process number, specifically including: Obtain the first monitoring data fed back by the monitoring terminal according to the monitoring process number; Based on the data format of the first monitoring data, determine the second identification information of the first monitoring data; The communication protocol of the first monitoring data is determined based on the second identification information; The first monitoring data is parsed according to the communication protocol to obtain the monitoring data; The step of determining the monitoring process number corresponding to the product to be monitored based on the first identification information and the monitoring category specifically includes: The product category corresponding to the first identification information is determined based on the first identification information; The monitoring process number set is determined according to the monitoring category; the product category includes single-phase energy meters and three-phase energy meters; the monitoring process number set includes surface mount inspection, wave soldering, repair soldering, FCT testing, battery current detection, withstand voltage testing, parameter setting, meter calibration, aging, meter inspection, and packaging, which are corresponding to the product category. Select the monitoring process number corresponding to the product category from the set of monitoring process numbers.

2. The method according to claim 1, characterized in that, The method further includes generating report information based on the monitoring data, the first identification information, and the operation instructions, wherein the report information is used for subsequent verification and analysis.

3. The method according to any one of claims 1-2, characterized in that, The monitoring process numbers include: production plan management, sampling inspection plan management, and calibration plan management.

4. A device for managing the instrument production process, characterized in that, Applied to the server side, the server side pre-integrates the communication protocol of each product to be monitored, including: The acquisition module is used to acquire the first identification information and monitoring category of the product to be monitored. The monitoring category includes instrument testing, production process testing and product sampling inspection. The instrument testing is used to conduct qualification testing on the finished product. The production process testing is used to test the production equipment, product processes and personnel operations during the production process. The product sampling inspection is used to conduct random sampling inspection on batches of products. The monitoring process number determination module is used to determine the monitoring process number corresponding to the product to be monitored based on the first identification information and the monitoring category, specifically including: The product category corresponding to the first identification information is determined based on the first identification information; the monitoring process number set is determined based on the monitoring category; the product category includes single-phase energy meters and three-phase energy meters; the monitoring process number set includes surface mount inspection, wave soldering, repair soldering, FCT testing, battery current detection, withstand voltage, parameter setting, meter calibration, aging, meter inspection, and packaging corresponding to the product category; the monitoring process number corresponding to the product category is selected from the monitoring process number set. The first sending module is used to send the monitoring process number to the monitoring terminal corresponding to the first identification information, so that the monitoring terminal can perform corresponding monitoring on the product to be monitored according to the monitoring process number. A receiving module is used to acquire monitoring data fed back by the monitoring terminal according to the monitoring process number, including: the server pre-integrates the communication protocol of each product to be monitored; the server acquires the monitoring data fed back by the monitoring terminal according to the monitoring process number, specifically including: acquiring first monitoring data fed back by the monitoring terminal according to the monitoring process number; determining second identification information of the first monitoring data according to the data format of the first monitoring data; determining the communication protocol of the first monitoring data according to the second identification information; and parsing the first monitoring data according to the communication protocol to obtain the monitoring data. The analysis module is used to determine that the monitoring data is abnormal if the error value between the monitoring data and the preset standard threshold is greater than a preset range. An operation instruction generation module is used to determine operation instructions based on the abnormal data, and the operation instructions are used to analyze the cause of the abnormal data generation. The second sending module is used to send the operation instruction to the monitoring terminal so that the monitoring terminal can execute the operation instruction and complete the management operation of the product to be monitored.

5. The apparatus according to claim 4, characterized in that, The device is also used to perform the following: generating report information based on the monitoring data, the first identification information, and the operation instructions, the report information being used for subsequent verification and analysis.

6. A computer device, characterized in that, include: At least one processor; The system also includes a memory communicatively connected to the at least one processor; wherein the memory stores instructions executable by the at least one processor to cause the at least one processor to perform the steps of the monitoring and management method as described in any one of claims 1-3.

7. A computer-readable storage medium having a computer program stored thereon, characterized in that, When the computer program is executed by the processor, it implements the steps of the monitoring and management method as described in any one of claims 1-3.

Citation Information

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