一种收放卷自动检测裁切方法

By using ultrasonic detection and a flipping drive mechanism, automatic roll changing and precise cutting of the material roll are achieved, which solves the problems of low efficiency and material waste caused by manual intervention and improves the winding efficiency and material utilization of the gravure printing machine.

CN115520693BActive Publication Date: 2026-07-17GUANGDONG SHANZHANG MASCH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
GUANGDONG SHANZHANG MASCH CO LTD
Filing Date
2022-11-11
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The rewinding mechanism of existing gravure printing machines requires manual intervention for roll changing, which leads to low efficiency and easy material waste. Furthermore, manual observation is prone to misidentification, increasing costs.

Method used

An ultrasonic automatic detection mechanism is used to detect the diameter of the material roll and calculate the remaining length. Combined with a flipping drive mechanism, the material roll is automatically changed. The tape detection and cutting mechanism achieves precise cutting and reduces waste. The winding mechanism ensures that the material is flat and drift-free through an automatic bonding and cutting mechanism.

Benefits of technology

It enables automatic detection and cutting during the unwinding and winding process, reducing material and labor costs, improving roll changing efficiency, and ensuring cutting accuracy and material utilization.

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Abstract

本发明公开了一种收放卷自动检测裁切方法通过超声波自动检测机构检测放卷工位上的料卷初始的最大直径,并开始放卷;再使放卷工位上的旧料卷与放卷备用工位上的新料卷翻转互换位置,通过放卷工位上的胶带检测发射端与胶带检测接收端对应配合,检测放卷工位新料卷上的胶带条位置;再通过新料卷到位检测开关检测新料卷是否达到最佳裁切位置;再通过放卷贴膜裁切机构将旧料卷末端与新料卷连接后,再将旧料卷末端从新料卷上切断,使得旧料卷几乎放卷完,达到接近零废料裁切,减少材料成本与人工成本;同时对收卷备用工位上的已收卷料卷进行按压定位,使收卷工位上的空纸筒在开始收卷时不会因为裁切张力瞬间改变材料漂移现象。
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