A wear-resistant cable insulation detection device
Patent Information
- Application Number
- CN202211132371.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-17
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2042-09-17
AI Technical Summary
[0003]本发明的目的就在于为了解决上述问题而提供一种耐磨电缆绝缘检测装置,改善了需要频繁地对电缆的三相接头轮流插拔进行接地以及放电,工序繁琐,所需时间较长,且摇表需要进行水平放置,需要进行水平调节作业,自动化程度低,检测效率低同时存在一定安全隐患的问题
该装置中限位机构能够对需要检测的电缆进行有效的引导,使得电缆中的导线有序排列,在检测时能够受到移动检测机构运行驱动,自动化对接头进行自动加固,使得检测时接头不会发生移动,避免传统手动连接接头出现的不稳定性,便于提高检测的精准度同时提高检测的效率;
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Figure CN115524584B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of insulation testing technology, and in particular to an insulation testing device for wear-resistant cables. Background Technology
[0002] Cables typically consist of cable cores and an insulating sheath. The conductivity and insulation of cables are crucial for their safe use. During production and use, the cable insulation layer requires rigorous testing to ensure compliance with standards. Before insulation testing, each of the three phases of the cable must be fully discharged using a discharge clamp. Testing requires phase-by-phase operation, with one phase designated as the test phase and the other two grounded. After the test phase is completed, it is fully discharged again using the discharge clamp, and then the next phase is tested, repeating the process for each phase. Therefore, insulation testing requires frequent plugging and unplugging of the three-phase connectors for grounding and discharge, a cumbersome and time-consuming process. Furthermore, the megohmmeter needs to be placed horizontally, requiring leveling adjustments. This process suffers from low automation, low testing efficiency, and potential safety hazards. Summary of the Invention
[0003] The purpose of this invention is to provide a wear-resistant cable insulation testing device to solve the above-mentioned problems. This device improves upon the previous method which required frequent insertion and unplugging of the three-phase connectors of the cable for grounding and discharge, resulting in cumbersome procedures, long processing time, and the need for horizontal placement and adjustment of the megohmmeter. This method also suffers from low automation, low testing efficiency, and certain safety hazards.
[0004] This invention achieves the above-mentioned objective through the following technical solution: a wear-resistant cable insulation testing device, comprising: a table; a limiting mechanism, wherein the limiting mechanism for clamping and limiting the cable is disposed at the top of the table; a moving detection mechanism, wherein the moving detection mechanism for automatically testing the cable is disposed at the top of the limiting mechanism; and a horizontal placement mechanism, wherein the horizontal placement mechanism for horizontally placing a megohmmeter is disposed on one side of the table; wherein the limiting mechanism includes a strip plate fixedly connected to the top of the table, one side of the strip plate having multiple placement slots, the bottom end of the strip plate being fixedly connected to multiple plastic buckles corresponding to the placement slots, the inner wall of the placement slots being provided with clamping components, the other side of the strip plate being provided with driving components, the inner wall of the placement slots being provided with reinforcing components, and the top of the table being provided with guiding components; wherein the moving detection mechanism includes a mounting frame fixedly connected to the top of the strip plate, the top of the mounting frame being provided with a cylinder, the bottom end of the cylinder penetrating the mounting frame and being provided with a moving component, and the bottom end of the moving component being provided with two telescopic detection components.
[0005] Preferably, the clamping assembly includes two first springs respectively fixedly connected to both ends of the inner wall of the placement groove, clamping rings fixedly connected to opposite sides of the two first springs, a guide plate fixedly connected to one side of the clamping ring, and a placement plate fixedly connected to the top end of the clamping ring.
[0006] Preferably, the reinforcement component includes a horizontal tube fixedly connected to the other side of the strip plate, a reinforcement frame fixedly connected to both ends of the inner wall of the placement groove, a second spring fixedly connected to one end of the inner wall of the reinforcement frame, a reinforcement rod fixedly connected to the other end of the second spring, the other end of the reinforcement rod passing through the reinforcement frame and fixedly connected to a reinforcement plate, and a first connecting pipe provided between the reinforcement frame and the horizontal tube.
[0007] Preferably, the driving assembly includes a placement frame and a pressure plate. A strip groove is provided on the other side of the strip plate. A third spring is fixedly connected to the inner bottom wall of the strip groove. A movable plate is fixedly connected to the top of the third spring. One side of the movable plate extends through the strip groove and is fixedly connected to the placement frame. A driving airbag is provided on the inner wall of the placement frame. A second connecting pipe is provided between the driving airbag and the horizontal tube.
[0008] Preferably, the guiding component includes a guiding ring fixedly connected to the top of the tabletop, and multiple fourth springs are fixedly connected to both sides of the inner wall of the guiding ring, with a limit plate fixedly connected to the other end of each fourth spring.
[0009] Preferably, the moving component includes a first frame fixedly connected to the bottom of the cylinder, a first lead screw rotatably connected to the inner wall of the first frame, a first limiting rod fixedly connected to the inner wall of the first frame, a first moving block threadedly connected to the surface of the first lead screw, a first motor fixedly connected to one end of the first frame, one end of the first lead screw passing through the first frame and fixedly connected to the output shaft of the first motor, a second frame fixedly connected to the front end of the first moving block, a second lead screw rotatably connected to the inner wall of the second frame, a second moving block threadedly connected to the surface of the second lead screw, a second motor fixedly connected to one end of the second frame, the other end of the second lead screw passing through the second frame and fixedly connected to the output shaft of the second motor, a second limiting rod slidably connected to the second moving block fixedly connected to the inner wall of the second frame, two telescopic detection components respectively disposed at the front end of the second moving block and the other end of the second frame, and the upper end of the pressure plate fixedly connected to the first frame.
[0010] Preferably, the telescopic detection assembly includes a fixed cylinder, a fifth spring is fixedly connected to the inner top wall of the fixed cylinder, a telescopic rod is fixedly connected to the bottom end of the fifth spring, a detection block is provided at the bottom end of the telescopic rod, and a connecting line is provided on the surface of the detection block.
[0011] Preferably, the horizontal placement mechanism includes a square plate fixedly connected to one side of the table, with a liquid storage cylinder provided at each of the four corners of the top of the square plate, a third connecting pipe provided between adjacent liquid storage cylinders, a fixing component provided at the top of the liquid storage cylinder, a medium liquid component filled inside the liquid storage cylinder, and a limit component provided on the fixing component.
[0012] Preferably, the fixing assembly includes a round rod fixedly connected to the bottom wall of the liquid storage cylinder, an I-shaped plate fixedly connected between multiple liquid storage cylinders, an air pump provided at the top of the I-shaped plate, an I-shaped tube provided on the air pump, a suspension ring sleeved on the surface of the round rod, an installation ring fixedly connected to the top of the suspension ring, a horizontal plate fixedly connected to the top of the installation ring through the liquid storage cylinder, a placement pad provided at the top of the horizontal plate, a circular tube provided on the surface of the installation ring, a fourth connecting pipe provided between the circular tube and the I-shaped tube, annularly distributed cylinders fixedly connected to the surface of the installation ring, the cylinders and the circular tubes communicating with each other, a sixth spring fixedly connected to one end of the inner wall of the cylinder, a fixing rod fixedly connected to the other end of the sixth spring, and the other end of the fixing rod penetrating out of the cylinder.
[0013] Preferably, the limiting component includes a limiting frame fixedly connected to the I-shaped plate, a seventh spring fixedly connected to the inner top wall of the limiting frame, a horizontal plate fixedly connected to the bottom end of the seventh spring, contact plates fixedly connected to both ends of the horizontal plate, a pull rod fixedly connected to the top end of the horizontal plate, and the top end of the pull rod extending through the limiting frame.
[0014] The beneficial effects of this invention are: The limiting mechanism in this device can effectively guide the cable to be tested, so that the conductors in the cable are arranged in an orderly manner. During the test, it can be driven by the movement of the moving testing mechanism to automatically reinforce the joint, so that the joint will not move during the test. This avoids the instability of traditional manual connection joints, which can improve the accuracy and efficiency of the test. The mobile testing mechanism can automatically adjust the vertical and horizontal positions of the testing blocks and effectively adjust the distance between two testing blocks, making it more convenient to test different joints without the need for manual operation by operators, saving debugging time and improving testing efficiency. At the same time, the telescopic testing component has a certain telescopic performance, which makes the contact between the testing block and the joint better, achieving full testing without damaging the joint and improving the accuracy of testing. The horizontal placement mechanism can quickly adjust the horizontal state, ensuring the level plate is level, thus improving the accuracy of the megohmmeter during testing. This reduces the required adjustment time and saves time on leveling. Furthermore, the limiting component effectively limits the megohmmeter, ensuring it is stably placed on the fixed component, reducing shaking during use. The automatic limiting eliminates the need for excessive operation, simplifying the operation of the megohmmeter. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram showing the connection between the limiting mechanism and the moving detection mechanism of the present invention; Figure 3 for Figure 2 Enlarged view of point A in the middle; Figure 4 This is a schematic diagram showing the connection between the reinforcement component and the drive component of the present invention; Figure 5 This is a schematic diagram of the structure of the reinforcement component of the present invention; Figure 6 This is a schematic diagram of the structure of the mobile detection mechanism of the present invention; Figure 7 This is a schematic diagram of the structure of the telescopic detection component of the present invention; Figure 8 This is a schematic diagram of the horizontal placement mechanism of the present invention; Figure 9 This is a schematic diagram of the internal structure of the horizontal placement mechanism of the present invention; Figure 10 This is a schematic diagram of the structure of the fixing component of the present invention; Figure 11 This is a schematic diagram of the limiting component of the present invention.
[0016] In the diagram: 1. Tabletop; 2. Limiting mechanism; 201. Strip plate; 202. Plastic buckle; 203. Placement slot; 204. Clamping assembly; 2041. First spring; 2042. Clamping ring; 2043. Guide plate; 2044. Placement plate; 205. Reinforcing assembly; 2051. Horizontal tube; 2052. First connecting tube; 2053. Reinforcing frame; 2054. Second spring; 2055. Reinforcing rod; 2056. Reinforcing plate; 206. Drive assembly; 20 61. Placement frame; 2062. Driving airbag; 2063. Second connecting pipe; 2064. Pressure plate; 2065. Moving plate; 2066. Third spring; 207. Guide assembly; 2071. Guide ring; 2072. Fourth spring; 2073. Limiting plate; 3. Moving detection mechanism; 301. Mounting bracket; 302. Cylinder; 303. Moving assembly; 3031. First frame; 3032. First lead screw; 3033. First motor; 3034. First... Limiting rod; 3035, First moving block; 3036, Second frame; 3037, Second lead screw; 3038, Second motor; 3039, Second limiting rod; 30310, Second moving block; 304, Telescopic detection assembly; 3041, Fixed cylinder; 3042, Fifth spring; 3043, Telescopic rod; 3044, Connecting line; 4, Horizontal placement mechanism; 401, Square plate; 402, Liquid storage cylinder; 403, Third connecting pipe; 404, Fixing assembly; 40 41. I-shaped plate; 4042. Air pump; 4043. I-beam tube; 4044. Suspension ring; 4045. Mounting ring; 4046. Circular tube; 4047. Fourth connecting tube; 4048. Cylinder; 4049. Sixth spring; 40410. Fixing rod; 40411. Horizontal plate; 40412. Placement pad; 405. Limiting assembly; 4051. Limiting frame; 4052. Seventh spring; 4053. Horizontal plate; 4054. Contact plate; 4055. Pull rod. Detailed Implementation
[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0018] In practical implementation: such as Figure 1-11As shown, a wear-resistant cable insulation testing device includes: a platform 1; a limiting mechanism 2, which clamps and limits the cable and is disposed at the top of the platform 1; a moving detection mechanism 3, which automatically detects the cable and is disposed at the top of the limiting mechanism 2; and a horizontal placement mechanism 4, which is disposed on one side of the platform 1 for horizontally placing the megohmmeter. The limiting mechanism 2 includes a strip plate 201 fixedly connected to the top of the platform 1. Multiple placement slots 203 are provided on one side of the strip plate 201. Multiple plastic clips 202 corresponding to the placement slots 203 are fixedly connected to the bottom of the strip plate 201. Clamping components 204 are provided on the inner wall of the placement slots 203. A driving component 206 is provided on the other side of the strip plate 201. Reinforcement is provided on the inner wall of the placement slots 203. Component 205, the top of the table 1 is provided with a guide component 207; wherein, the moving detection mechanism 3 includes a mounting frame 301 fixedly connected to the top of the strip plate 201, the top of the mounting frame 301 is provided with a cylinder 302, the bottom end of the cylinder 302 passes through the mounting frame 301 and is provided with a moving component 303, the bottom end of the moving component 303 is provided with two telescopic detection components 304, the corresponding megohmmeter is selected for the cable to be tested, the horizontal adjustment of the horizontal placement mechanism 4 is completed, the megohmmeter is placed on the horizontal placement mechanism 4 and the line is connected, the cable to be tested is limited by the limiting mechanism 2, after the limiting is completed, the connection of the joint is completed by the moving detection mechanism 3, the operator only needs to rotate the megohmmeter, and at the same time the moving detection mechanism 3 can automatically switch the joint to realize the cable insulation detection operation.
[0019] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, the clamping assembly 204 includes two first springs 2041 respectively fixedly connected to both ends of the inner wall of the placement groove 203. Clamping rings 2042 are fixedly connected to opposite sides of the two first springs 2041. A guide plate 2043 is fixedly connected to one side of the clamping ring 2042, and a placement plate 2044 is fixedly connected to the top of the clamping ring 2042. The cable branch is initially limited by the plastic buckle 202. After the limitation is completed, the cable connector is placed above the placement plate 2044. The cable is pushed into the placement groove 203. Under the action of the guide plate 2043, the cable will enter between the two clamping rings 2042. Under the action of the first springs 2041, the cable itself is clamped and limited. The reinforcement component 205 includes a horizontal tube 2051 fixedly connected to the other side of the strip plate 201. Reinforcing frames 2053 are fixedly connected to both ends of the inner wall of the placement groove 203. A second spring 2054 is fixedly connected to one end of the inner wall of the reinforcing frame 2053, and a reinforcing rod 2055 is fixedly connected to the other end of the second spring 2054. The other end of the reinforcing rod 2055 passes through the reinforcing frame 2053 and is fixedly connected to a reinforcing plate 2056. A first connecting pipe 2052 is provided between the reinforcing frame 2053 and the horizontal tube 2051. The drive component 206 includes a placement frame 2061 and a pressure plate 2064. A strip groove is formed on the other side of the strip plate 201. A third spring 2066 is fixedly connected to the inner bottom wall of the strip groove. A moving plate 2065 is fixedly connected to the top of the third spring 2066. One side of the moving plate 2065 extends through the strip groove and is fixedly connected to the placement frame 2061. The inner wall of the placement frame 2061... The wall is equipped with a driving airbag 2062, and a second connecting pipe 2063 is provided between the driving airbag 2062 and the horizontal tube 2051. When the first frame 3031 moves downward, it will drive the pressure plate 2064 to move downward. When the pressure plate 2064 continues to move, it will enter the placement frame 2061 and squeeze the driving airbag 2062. The gas in the driving airbag 2062 will enter the second connecting pipe 2063 under the influence of pressure. The gas will then enter the horizontal tube 2051 and the first connecting pipe 2052 in sequence, and finally enter the reinforcing frame 2053. The gas will push the reinforcing rod 2055 to move outward. The reinforcing rod 2055 will drive the reinforcing plate 2056 to move towards the clamping ring 2042 and finally contact the clamping ring 2042 to achieve the clamping and limiting operation of the clamping ring 2042. When excessive movement occurs, the cooperation of the third spring 2066 and the moving plate 2065 can prevent the joint from being damaged by excessive gas pressure.The guiding component 207 includes a guiding ring 2071 fixedly connected to the top of the platform 1. Multiple fourth springs 2072 are fixedly connected to both sides of the inner wall of the guiding ring 2071. The other end of the fourth spring 2072 is fixedly connected to a limiting plate 2073, which can press the cable down from inside the guiding ring 2071, so that the cable enters into the two limiting plates 2073. Under the action of the fourth spring 2072, the cable is limited. The limiting mechanism 2 can effectively guide the cable to be tested, so that the conductors in the cable are arranged in an orderly manner. During the test, it can be driven by the moving testing mechanism 3 to automatically reinforce the joint, so that the joint will not move during the test, avoiding the instability of the traditional manual connection joint, which can improve the accuracy and efficiency of the test.
[0020] like Figure 1 , Figure 2 , Figure 4 , Figure 6 and Figure 7As shown, the moving assembly 303 includes a first frame 3031 fixedly connected to the bottom end of the cylinder 302. A first lead screw 3032 is rotatably connected to the inner wall of the first frame 3031. A first limiting rod 3034 is fixedly connected to the inner wall of the first frame 3031. A first moving block 3035 is threadedly connected to the surface of the first lead screw 3032. A first motor 3033 is fixedly connected to one end of the first frame 3031. One end of the first lead screw 3032 passes through the first frame 3031 and is fixedly connected to the output shaft of the first motor 3033. A second frame 3036 is fixedly connected to the front end of the first moving block 3035. A second lead screw 3037 is rotatably connected to the inner wall of the second frame 3036. A second moving block 3035 is threadedly connected to the surface of the second lead screw 3037. The moving block 30310 has a second motor 3038 fixedly connected to one end of the second frame 3036. The other end of the second lead screw 3037 passes through the second frame 3036 and is fixedly connected to the output shaft of the second motor 3038. A second limiting rod 3039, which is slidably connected to the second moving block 30310, is fixedly connected to the inner wall of the second frame 3036. Two telescopic detection components 304 are respectively disposed at the front end of the second moving block 30310 and the other end of the second frame 3036. The upper end of the pressure plate 2064 is fixedly connected to the first frame 3031. The telescopic detection component 304 includes a fixed cylinder 3041. A fifth spring 3042 is fixedly connected to the inner top wall of the fixed cylinder 3041. A telescopic rod 304 is fixedly connected to the bottom end of the fifth spring 3042. 3. A detection block is provided at the bottom of the telescopic rod 3043. A connecting line 3044 is provided on the surface of the detection block. When detecting adjacent joints, the cylinder 302 is activated, which directly pushes the first frame 3031 and the second frame 3036 downward as a whole. The detection block will contact the joint first. As the cylinder 302 continues to descend, the height of the telescopic rod 3043 remains unchanged, the fifth spring 3042 bends, and the fixed cylinder 3041 continues to move downward, increasing the contact force between the detection block and the joint. When it is necessary to detect adjacent joints at different positions, the first motor 3033 is activated. The first motor 3033 drives the first lead screw 3032 to rotate. Under the action of the first limit rod 3034, the first moving block 3035 will drive the second frame. 3036 moves as a whole, thus moving the two detection blocks together. When non-adjacent joint positions need to be detected, the second motor 3038 is activated, driving the second lead screw 3037 to rotate. Under the action of the second limit rod 3039, the position of the second moving block 30310 changes. At this time, one of the detection blocks and the second frame 3036 are fixedly installed and will not move, thus adjusting the distance between the two detection blocks. After adjustment, the cylinder 302 is used to raise and lower the block to complete the detection operation. The moving detection mechanism 3 can automatically adjust the vertical and horizontal positions of the detection blocks and effectively adjust the distance between the two detection blocks, making it more convenient to detect different joints.No manual operation is required, saving debugging time and improving testing efficiency. The 304 telescopic testing component also possesses a certain degree of flexibility, ensuring better contact between the testing block and the connector, achieving thorough testing without damaging the connector, and improving testing accuracy.
[0021] like Figure 1 , Figure 8 , Figure 9 , Figure 10 and Figure 11As shown, the horizontal placement mechanism 4 includes a square plate 401 fixedly connected to one side of the platform 1. A liquid storage cylinder 402 is provided at each of the four corners of the top of the square plate 401. A third connecting pipe 403 is provided between adjacent liquid storage cylinders 402. A fixing component 404 is provided at the top of each liquid storage cylinder 402. The interior of each liquid storage cylinder 402 is filled with a medium liquid component. A limit component 405 is provided on the fixing component 404. The fixing component 404 includes a round rod fixedly connected to the inner bottom wall of the liquid storage cylinder 402. Multiple liquid storage cylinders 402... An I-shaped plate 4041 is fixedly connected between 02 and 02. An air pump 4042 is installed at the top of the I-shaped plate 4041. An I-shaped tube 4043 is installed on the air pump 4042. A suspension ring 4044 is sleeved on the surface of the round rod. An installation ring 4045 is fixedly connected to the top of the suspension ring 4044. The top of the installation ring 4045 passes through the liquid storage cylinder 402 and is fixedly connected to a horizontal plate 40411. A placement pad 40412 is installed at the top of the horizontal plate 40411. A circular tube is installed on the surface of the installation ring 4045. A fourth connecting pipe 4047 is provided between the annular pipe 4046 and the I-beam pipe 4043. A ring-shaped cylindrical tube 4048 is fixedly connected to the surface of the mounting ring 4045. The cylindrical tube 4048 and the annular pipe 4046 are connected. A sixth spring 4049 is fixedly connected to one end of the inner wall of the cylindrical tube 4048. A fixing rod 40410 is fixedly connected to the other end of the sixth spring 4049. The other end of the fixing rod 40410 passes through the cylindrical tube 4048. The liquid medium inside the storage cylinder 402... Under the action of the third connecting pipe 403, the liquid level will be at the same height, and the suspension ring 4044 will always be on the liquid surface due to buoyancy. When the suspension ring 4044 is stable, the air pump 4042 will be started. The air pump 4042 will first deliver gas into the I-beam pipe 4043, and then enter the cylinder 4048 through the fourth connecting pipe 4047. The gas pushes the fixing rod 40410 to move outward. The spherical part at the other end of the fixing rod 40410 contacts the inner wall of the liquid storage cylinder 402 to achieve the fixing operation.The limiting assembly 405 includes a limiting frame 4051 fixedly connected to the I-shaped plate 4041. A seventh spring 4052 is fixedly connected to the inner top wall of the limiting frame 4051. A horizontal plate 4053 is fixedly connected to the bottom end of the seventh spring 4052. Contact plates 4054 are fixedly connected to both ends of the horizontal plate 4053. A pull rod 4055 is fixedly connected to the top end of the horizontal plate 4053. The top end of the pull rod 4055 extends through the limiting frame 4051. By pulling the pull rod 4055 upward, the seventh spring 4052 bends, and the horizontal plate 4053 moves upward. A megohmmeter is placed between the horizontal plate 4053 and the horizontal plate 40411. After placement, the assembly is released. The pull rod 4055, using the elastic force of the seventh spring 4052, drives the horizontal plate 4053 and the contact plate 4054 to move downwards, limiting the megohmmeter. The horizontal placement mechanism 4 can quickly adjust the horizontal state, so that the horizontal plate 40411 can be in a horizontal state, making the megohmmeter more accurate during testing, thereby improving the accuracy of the test. The required adjustment time is short, saving the time of adjusting the horizontal state. Moreover, the limiting component 405 can effectively limit the megohmmeter, so that the megohmmeter is stably placed on the fixed component 404, reducing the shaking of the megohmmeter during use. The automatic limiting eliminates the need for excessive operation, reducing the difficulty of operating the megohmmeter.
[0022] In use, the present invention selects the appropriate megohmmeter for the cable to be tested, and adjusts the horizontal placement mechanism 4. Under the action of the third connecting pipe 403, the liquid level inside the storage cylinder 402 will be at the same height. The suspension ring 4044 will remain on the liquid surface due to buoyancy. When the suspension ring 4044 is stable, the air pump 4042 is started. The air pump 4042 first delivers gas to the I-beam pipe 4043, then through the fourth connecting pipe 4047 into the cylinder 4048. The gas pushes the fixing rod 40410 outward. The spherical part at the other end of the fixing rod 40410 contacts the inner wall of the storage cylinder 402 to achieve fixation. Pulling upward with the pull rod 4055 causes the seventh spring 4052 to bend, and the horizontal plate 4053... Move upwards to place the megohmmeter between the horizontal plate 4053 and the horizontal plate 40411. After placement, release the pull rod 4055. Using the elastic force of the seventh spring 4052, move the horizontal plate 4053 and the contact plate 4054 downwards to limit the megohmmeter. After limiting, press the cable downwards from the guide ring 2071, so that the cable enters the two limiting plates 2073. Under the action of the fourth spring 2072, the cable is limited. Use the plastic clip 202 to initially limit the cable branch. After limiting, place the cable joint above the placement plate 2044. Push the cable into the placement groove 203. Under the action of the guide plate 2043, the cable will enter between the two clamping rings 2042. Under the action of spring 2041, the cable itself is clamped and limited. When detecting adjacent joints, cylinder 302 is activated, which directly pushes the first frame 3031 and the second frame 3036 downwards as a whole. The detection block will contact the joint first. As cylinder 302 continues to descend, the height of telescopic rod 3043 remains unchanged, the fifth spring 3042 bends, and the fixed cylinder 3041 continues to move downwards, increasing the contact force between the detection block and the joint. During this process, the downward movement of the first frame 3031 will drive the pressure plate 2064 downwards. As the pressure plate 2064 continues to move, it will enter the placement frame 2061 and compress the driving airbag 2062. The gas in the driving airbag 2062 will enter the placement frame 2061 under pressure. Gas enters the second connecting pipe 2063 sequentially into the horizontal pipe 2051 and the first connecting pipe 2052, finally entering the reinforcing frame 2053. The gas pushes the reinforcing rod 2055 outward, which in turn moves the reinforcing plate 2056 towards the clamping ring 2042, eventually contacting it to achieve clamping and limiting of the clamping ring 2042. In case of excessive movement, the cooperation of the third spring 2066 and the moving plate 2065 prevents excessive gas pressure from damaging the connector. After the detection block contacts the connector, a rotating megohmmeter is used for testing. When testing adjacent connectors at different positions is required, the first motor 3033 is started, driving the first lead screw 3032 to rotate. Under the action of the first limiting rod 3034...The first moving block 3035 drives the second frame 3036 to move as a whole, thus realizing the overall movement of the two detection blocks. When it is necessary to detect the position of non-adjacent joints, the second motor 3038 is started. The second motor 3038 drives the second lead screw 3037 to rotate. Under the action of the second limit rod 3039, the position of the second moving block 30310 will change. At this time, one of the detection blocks and the second frame 3036 are fixedly installed and will not move, thus realizing the adjustment of the distance between the two detection blocks. After adjustment, the cylinder 302 is used to raise and lower the block to realize the detection operation.
[0023] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A device for testing the insulation of wear-resistant cables, characterized in that, include: Countertop (1); The limiting mechanism (2) for clamping and limiting the cable is provided at the top of the table (1); The mobile detection mechanism (3), which automatically detects cables, is located at the top of the limiting mechanism (2); A horizontal placement mechanism (4) for horizontally placing the megohmmeter is provided on one side of the table (1); The limiting mechanism (2) includes a strip plate (201) fixedly connected to the top of the tabletop (1). A plurality of placement slots (203) are provided on one side of the strip plate (201). A plurality of plastic buckles (202) corresponding to the placement slots (203) are fixedly connected to the bottom of the strip plate (201). A clamping component (204) is provided on the inner wall of the placement slot (203). A driving component (206) is provided on the other side of the strip plate (201). A reinforcing component (205) is provided on the inner wall of the placement slot (203). A guiding component (207) is provided on the top of the tabletop (1). The mobile detection mechanism (3) includes a mounting frame (301) fixedly connected to the top of the strip plate (201). A cylinder (302) is provided at the top of the mounting frame (301). The bottom end of the cylinder (302) passes through the mounting frame (301) and is provided with a moving component (303). Two telescopic detection components (304) are provided at the bottom end of the moving component (303). The drive assembly (206) includes a placement frame (2061) and a pressure plate (2064). The moving assembly (303) includes a first frame (3031) fixedly connected to the bottom end of the cylinder (302). A first lead screw (3032) is rotatably connected to the inner wall of the first frame (3031). A first limiting rod (3034) is fixedly connected to the inner wall of the first frame (3031). A first moving block (3035) is threadedly connected to the surface of the first lead screw (3032). A first motor (3033) is fixedly connected to one end of the first frame (3031). One end of the first lead screw (3032) passes through the first frame (3031) and is fixedly connected to the output shaft of the first motor (3033). A second frame (3036) is fixedly connected to the front end of the first moving block (3035). The inner wall of the second frame (3036) is rotatably connected to a second lead screw (3037), and the surface of the second lead screw (3037) is threadedly connected to a second moving block (30310). One end of the second frame (3036) is fixedly connected to a second motor (3038), and the other end of the second lead screw (3037) passes through the second frame (3036) and is fixedly connected to the output shaft of the second motor (3038). The inner wall of the second frame (3036) is fixedly connected to a second limiting rod (3039) that is slidably connected to the second moving block (30310). The two telescopic detection components (304) are respectively set at the front end of the second moving block (30310) and the other end of the second frame (3036). The upper end of the pressure plate (2064) is fixedly connected to the first frame (3031).
2. The wear-resistant cable insulation testing device according to claim 1, characterized in that: The clamping assembly (204) includes two first springs (2041) that are respectively fixedly connected to both ends of the inner wall of the placement groove (203). Clamping rings (2042) are fixedly connected to the opposite sides of the two first springs (2041). A guide plate (2043) is fixedly connected to one side of the clamping ring (2042). A placement plate (2044) is fixedly connected to the top of the clamping ring (2042).
3. The wear-resistant cable insulation testing device according to claim 1, characterized in that: The reinforcement component (205) includes a horizontal tube (2051) fixedly connected to the other side of the strip plate (201). Both ends of the inner wall of the placement groove (203) are fixedly connected to a reinforcement frame (2053). One end of the inner wall of the reinforcement frame (2053) is fixedly connected to a second spring (2054). The other end of the second spring (2054) is fixedly connected to a reinforcement rod (2055). The other end of the reinforcement rod (2055) passes through the reinforcement frame (2053) and is fixedly connected to a reinforcement plate (2056). A first connecting pipe (2052) is provided between the reinforcement frame (2053) and the horizontal tube (2051).
4. The wear-resistant cable insulation testing device according to claim 3, characterized in that: A strip groove is provided on the other side of the strip plate (201). A third spring (2066) is fixedly connected to the inner bottom wall of the strip groove. A movable plate (2065) is fixedly connected to the top of the third spring (2066). One side of the movable plate (2065) extends through the strip groove and is fixedly connected to the placement frame (2061). A driving airbag (2062) is provided on the inner wall of the placement frame (2061). A second connecting pipe (2063) is provided between the driving airbag (2062) and the horizontal tube (2051).
5. The wear-resistant cable insulation testing device according to claim 1, characterized in that: The guide assembly (207) includes a guide ring (2071) fixedly connected to the top of the table (1). Multiple fourth springs (2072) are fixedly connected to both sides of the inner wall of the guide ring (2071). The other end of the fourth spring (2072) is fixedly connected to a limit plate (2073).
6. The wear-resistant cable insulation testing device according to claim 1, characterized in that: The telescopic detection assembly (304) includes a fixed cylinder (3041), a fifth spring (3042) is fixedly connected to the inner top wall of the fixed cylinder (3041), a telescopic rod (3043) is fixedly connected to the bottom end of the fifth spring (3042), a detection block is provided at the bottom end of the telescopic rod (3043), and a connecting line (3044) is provided on the surface of the detection block.
7. The wear-resistant cable insulation testing device according to claim 1, characterized in that: The horizontal placement mechanism (4) includes a square plate (401) fixedly connected to one side of the table (1). Each of the four corners of the top of the square plate (401) is provided with a liquid storage cylinder (402). A third connecting pipe (403) is provided between adjacent liquid storage cylinders (402). A fixing component (404) is provided at the top of the liquid storage cylinder (402). The inside of the liquid storage cylinder (402) is filled with medium liquid. A limit component (405) is provided on the fixing component (404).
8. The wear-resistant cable insulation testing device according to claim 7, characterized in that: The fixing component (404) includes a round rod fixedly connected to the bottom wall of the liquid storage cylinder (402). I-shaped plates (4041) are fixedly connected between multiple liquid storage cylinders (402). An air pump (4042) is provided at the top of the I-shaped plate (4041), and an I-shaped tube (4043) is provided on the air pump (4042). A suspension ring (4044) is sleeved on the surface of the round rod. An installation ring (4045) is fixedly connected to the top of the suspension ring (4044). The top of the installation ring (4045) penetrates through the liquid storage cylinder (402) and is fixedly connected to a horizontal plate (40411). A placement device is provided at the top of the horizontal plate (40411). The pad (40412) has a ring tube (4046) on its surface, and a fourth connecting tube (4047) is provided between the ring tube (4046) and the I-beam tube (4043). A ring-shaped cylinder (4048) is fixedly connected to the surface of the mounting ring (4045). The cylinder (4048) and the ring tube (4046) are connected. A sixth spring (4049) is fixedly connected to one end of the inner wall of the cylinder (4048), and a fixing rod (40410) is fixedly connected to the other end of the sixth spring (4049). The other end of the fixing rod (40410) passes through the cylinder (4048).
9. The wear-resistant cable insulation testing device according to claim 8, characterized in that: The limiting component (405) includes a limiting frame (4051) fixedly connected to the I-shaped plate (4041). A seventh spring (4052) is fixedly connected to the inner top wall of the limiting frame (4051). A horizontal plate (4053) is fixedly connected to the bottom end of the seventh spring (4052). Contact plates (4054) are fixedly connected to both ends of the horizontal plate (4053). A pull rod (4055) is fixedly connected to the top end of the horizontal plate (4053). The top end of the pull rod (4055) extends through the limiting frame (4051).
Citation Information
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