Microwave reactor mesh generation modeling methods, apparatus, equipment, and storage media
By using a dynamic optimization mesh generation method, combined with databases and artificial intelligence algorithms, the problem of low generation efficiency of microwave reactor simulation models was solved, achieving efficient three-dimensional electromagnetic field simulation and heating effect optimization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHINA PETROLEUM & CHEMICAL CORP
- Filing Date
- 2021-06-25
- Publication Date
- 2026-06-30
AI Technical Summary
In the existing technology, the mesh generation method for microwave reactors relies on manual adjustment, which results in low efficiency and low accuracy in generating simulation models, making it difficult to adapt to changes in process conditions.
By pre-setting material medium database, microwave reactor database, and case database, and combining artificial intelligence algorithms, the mesh division is dynamically optimized and the mesh is adjusted in real time to adapt to changes in reactants, thereby generating an efficient three-dimensional electromagnetic field simulation model.
It improves the generation efficiency and usability of microwave reactor simulation models, enhances the controllability and flexibility of the reactor, optimizes the heating effect, and shortens the modeling and design time.
Smart Images

Figure CN115526071B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of microwave technology, and in particular to a method, apparatus, equipment, and storage medium for microwave reactor mesh generation and modeling. Background Technology
[0002] Microwave technology is currently widely used in chemical, biological, and electronic communication fields. Microwave heating is a common heating method for the rapid pyrolysis of biomass. Compared with other pyrolysis methods, it has the characteristics of fast heating rate, short residence time, and moderate pyrolysis temperature, and therefore has promising research and development prospects in the field of chemical applications.
[0003] Currently, in rapid heating applications involving large-scale microwave equipment with high field strength and high power, microwave reactors are typically designed based on multimode resonant cavities with multiple microwave sources coupled together, due to limitations in the scale and cost of a single microwave source. Therefore, when standing waves, reflected waves, and other interference phenomena exist between the microwaves from multiple sources, causing a decrease in microwave heating efficiency, or when process conditions such as operating conditions, reactants, and product requirements change, adjustments need to be made to the design schemes such as the cavity structure and the arrangement of microwave sources within the cavity.
[0004] There are many existing methods for technically adjusting microwave reactors. The mainstream approach is to use electromagnetic simulation software to simulate the field strength inside the cavity, and then make appropriate adjustments based on the simulation results.
[0005] The inventors discovered through research that the existing methods of simulating field strength using electromagnetic simulation software have at least the following drawbacks:
[0006] Mesh creation is a crucial step in microwave reactor modeling, directly affecting the convergence and accuracy of the simulation calculation of the electromagnetic distribution inside the cavity. In particular, mesh generation methods based on hexahedral meshes are difficult to generate automatically by the software itself, requiring multiple manual adjustments to the mesh generation, which in turn affects the generation efficiency and usability of the microwave reactor simulation model. Summary of the Invention
[0007] The main objective of this invention is to improve the generation efficiency and effectiveness of microwave reactor simulation models.
[0008] To achieve the above objectives, the technical solution adopted by the present invention is as follows:
[0009] This invention discloses a method for mesh generation and modeling of microwave reactors, comprising the following steps:
[0010] S11. Preset material medium database, microwave reactor database, and calculation example database;
[0011] S12. Generate a scaled reactor model of the physical microwave reactor through physical modeling; and determine the compatible microwave reactor that is most similar to the physical microwave reactor from the microwave reactor database.
[0012] S13. The internal logic of the proportional reactor model is divided into multiple segments; each segment is pre-divided into multiple grids;
[0013] S14. Perform three-dimensional electromagnetic field simulation based on the scaled reactor model, and obtain the current physical quantities of each grid in the scaled reactor model in real time; the physical quantities include one or more of temperature, humidity, electric field strength, pressure and velocity field.
[0014] S15. Determine the corresponding current reaction material from the material medium database based on the current physical quantity, and determine the corresponding actual calculation result from the calculation database for the adapted microwave reactor;
[0015] S16. Based on the current reactants and the proportional reactor model, and taking the actual calculation results as the optimization target, generate a grid partitioning optimization strategy for each segment in each time step period using an artificial intelligence algorithm.
[0016] S17. Update the grid division of the preset section in the proportional reactor model according to the grid division optimization strategy and return to step S14.
[0017] Preferably, in this invention, the material medium database includes the physical property parameters of various reactants; the physical property parameters include type, density, water content, complex permittivity, isobaric heat capacity, and thermal conductivity.
[0018] The microwave reactor database includes multiple microwave reactors with different operating parameters. The operating parameters include the shape, size, materials used, process design conditions, microwave source arrangement, number of microwave sources, and microwave source power of the inner and outer cavities of the microwave reactor, which can characterize the thermal efficiency of the microwave reactor.
[0019] The example database includes actual calculation results of the known physical property parameters in a microwave reactor with known operating conditions; the actual calculation results include calculation results for each time step period generated by three-dimensional electromagnetic field simulation calculation with a preset time step as the calculation period and the physical property parameters and the operating conditions as input parameters; the calculation results include one or more of temperature, pressure drop, pressure difference and composite results.
[0020] Preferably, in this invention, determining the corresponding current reactant from the material medium database based on the current physical quantity, and adapting the microwave reactor and determining the corresponding actual calculation result from the calculation database, include:
[0021] The corresponding current reactant is determined from the material medium database based on the current physical quantities;
[0022] Based on the adapted microwave reactor and the determined current reaction materials, the corresponding actual calculation results are determined from the calculation database.
[0023] Preferably, in this invention, the step of generating a scaled-down reactor model of the physical microwave reactor through physical modeling includes:
[0024] Generate a scaled-down reactor model of the solid microwave reactor based on existing operating parameters, or...
[0025] Microwave reactors with suitable operating parameters are determined from the microwave reactor database based on the physical properties of the reactants.
[0026] Preferably, in this invention, dividing the internal logic of the proportional reactor model into multiple segments includes:
[0027] The internal logic of the proportional reactor model is divided into multiple sections, and each section is regarded as an independent reactor individual connected in series.
[0028] Preferably, in this invention, the preset segment includes:
[0029] One or more sections that have a significant impact on the reaction process.
[0030] Preferably, in this invention, dividing the internal logic of the proportional reactor model into multiple segments includes:
[0031] The section includes a preheating section, a heating section, and a constant temperature section.
[0032] Preferably, in this invention, the example database includes actual calculation results of the known physical property parameters in a microwave reactor with known operating parameters, including:
[0033] The calculation results for each time step period are generated by performing three-dimensional electromagnetic field simulation calculations on the actual microwave reactors corresponding to the microwave reactors in the example database.
[0034] Preferably, in this invention, determining the microwave reactor with suitable operating parameters from the microwave reactor database based on the physical property parameters of the reactants includes:
[0035] Using the physical properties of the reactants as input, an artificial intelligence algorithm is used to determine the microwave reactor with suitable operating parameters from the microwave reactor database.
[0036] In another aspect of the present invention, a microwave reactor mesh generation and modeling apparatus is also provided, comprising:
[0037] The database preset unit is used to preset the material medium database, microwave reactor database, and calculation example database;
[0038] The physical modeling unit is used to generate a scaled-down model of the physical microwave reactor through physical modeling; and to determine the most compatible microwave reactor from the microwave reactor database.
[0039] The segmentation unit is used to logically divide the internal cavity of the proportional reactor model into multiple segments; each segment is pre-divided into multiple grids.
[0040] The physical quantity detection unit is used to perform three-dimensional electromagnetic field simulation based on the scaled reactor model and to acquire the current physical quantities of each grid in the scaled reactor model in real time; the physical quantities include one or more of temperature, humidity, electric field strength, pressure and velocity field.
[0041] The reactant adaptation unit is used to determine the corresponding current reactant from the material medium database based on the current physical quantity, and to adapt the microwave reactor and determine the corresponding actual calculation result from the calculation database;
[0042] The grid strategy generation unit is used to generate grid partitioning optimization strategies for each segment in each time step period based on the current reactants and the proportional reactor model, with the actual calculation results as the optimization target and artificial intelligence algorithms.
[0043] The grid optimization unit is used to update the grid division of the preset section in the proportional reactor model according to the grid division optimization strategy and return it to the physical quantity detection unit.
[0044] In another aspect of this invention, a microwave reactor mesh generation and modeling device is also provided, comprising:
[0045] Memory, used to store computer programs;
[0046] A processor is used to invoke and execute the computer program to implement the various steps of the microwave reactor mesh generation modeling method as described in any of the preceding claims.
[0047] In another aspect of the present invention, a storage medium is also provided, on which a computer program is stored, which, when executed by a processor, implements the various steps of the microwave reactor mesh generation modeling method as described in any of the preceding claims.
[0048] Beneficial effects
[0049] In this invention, a material medium database, a microwave reactor database, and a case study database are first preset. Then, when performing three-dimensional electromagnetic field simulation based on a scaled reactor model of a physical microwave reactor, the current physical quantities are acquired in real time. Then, the corresponding current reactant is determined based on the current physical quantities, which is equivalent to knowing the change information of the reactant in real time. Next, the appropriate mesh division strategy in the scaled reactor model is determined based on the current reactant. In this way, through this invention, the corresponding mesh division optimization scheme can be set according to the continuous changes in the material properties in the process flow.
[0050] Because the grid in the proportional reactor model of this invention can be automatically and dynamically divided to adapt to changes in the reactants, the efficiency and effectiveness of the control strategy for generating a solid microwave reactor are enhanced when performing three-dimensional electromagnetic field simulation.
[0051] This invention significantly shortens the initial modeling and design time for microwave reactors. By adapting the reactor to the specific process, it simplifies the selection of reactors for target processes, making convergence easier. Furthermore, existing techniques rely on empirically generated meshes based on actual reactor geometry, which may not be suitable for the actual computational process. Therefore, this invention dynamically divides the mesh according to needs and the intensity of material reactions within the reactor, further improving heating efficiency. Simultaneously, this invention replaces manual mesh division with artificial intelligence algorithms. By leveraging machine learning to predict existing operating conditions and combining a database of case studies, it overcomes the limitations of traditional optimization processes that require a predetermined reaction model before optimization, thereby enhancing the control of various physical quantities within the microwave reactor. Through dynamic mesh partitioning, the distribution of key physical quantities changes in real-time within a step size according to subjective and objective conditions, transforming the control problem into a regional partitioning problem within the cavity. This greatly improves the overall controllability and randomness of the microwave reactor, expanding both the optimization of modeling methods and the adaptability and practicality of microwave reactors in chemical processes.
[0052] The above description is only an overview of the technical solution of this application. In order to better understand the technical means of this application and to implement it according to the contents of the specification, and to make the above and other objectives, technical features and advantages of this application easier to understand, one or more preferred embodiments are listed below and described in detail with reference to the accompanying drawings. Attached Figure Description
[0053] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0054] Figure 1 This is a schematic diagram illustrating the steps of the microwave reactor mesh generation and modeling method described in this invention;
[0055] Figure 2 This is a schematic diagram of another step in the microwave reactor mesh generation and modeling method described in this invention;
[0056] Figure 3 This is a schematic diagram of the structure of the microwave reactor mesh generation and modeling device described in this invention;
[0057] Figure 4 This is another structural schematic diagram of the microwave reactor mesh generation and modeling device described in this invention;
[0058] Figure 5 This is a schematic diagram of the structure of the microwave reactor mesh generation and modeling device described in this invention. Detailed Implementation
[0059] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0060] Example 1
[0061] To improve the generation efficiency and usability of microwave reactor simulation models, refer to Figure 1 This invention provides a method for mesh generation and modeling of microwave reactors, including:
[0062] S11. Preset material medium database, microwave reactor database, and calculation example database;
[0063] The material medium database includes physical property parameters of various reactants; these physical property parameters include type, density, water content, complex permittivity, isobaric heat capacity, and thermal conductivity.
[0064] The microwave reactor database includes multiple microwave reactors with different operating parameters. The operating parameters include the shape, size, materials used, process design conditions, microwave source arrangement, number of microwave sources, and microwave source power of the inner and outer cavities of the microwave reactor, which can characterize the thermal efficiency of the microwave reactor.
[0065] The example database includes actual calculation results of the known physical property parameters in a microwave reactor with known operating conditions; the actual calculation results include calculation results for each time step period generated by three-dimensional electromagnetic field simulation calculation with a preset time step as the calculation period and the physical property parameters and the operating conditions as input parameters; the calculation results include one or more of temperature, pressure drop, pressure difference and composite results.
[0066] In practical applications, the actual calculation results corresponding to the example database can provide a reference for the artificial intelligence algorithm in the embodiments of the present invention, such as as the basis of training data, or as a reference for one or more of the following: initial training values, boundary conditions, steady-state reactor relative error, and transient reactor relative error.
[0067] S12. Generate a scaled reactor model of the physical microwave reactor through physical modeling; and determine the compatible microwave reactor that is most similar to the physical microwave reactor from the microwave reactor database.
[0068] In practical applications, when performing a proportional physical model of a solid microwave reactor, if the shape, size, materials used, process design conditions, microwave source arrangement, number of microwave sources, and power of the internal and external cavities of the solid microwave reactor have been determined, a proportional reactor model of the solid microwave reactor can be generated based on the existing operating parameters of the solid microwave reactor.
[0069] If the selection of the physical microwave reactor is still unclear when performing a scaled-down physical model of the reactor, the material medium database and algorithm database can be called up to convert the internally stored data into digital signals and inject them into the detector. The detector then uses artificial intelligence algorithms to complete the microwave reactor selection, thereby determining the operating parameters of the physical microwave reactor that are compatible with the physical properties of the reactants in the actual production process. Based on these operating parameters, a scaled-down reactor model of the physical microwave reactor can be generated.
[0070] Specifically, methods for generating a scaled-down model of a physical microwave reactor can include:
[0071] A scaled reactor model of the solid microwave reactor can be generated based on the existing operating parameters of the solid microwave reactor, or a microwave reactor with suitable operating parameters can be determined from the microwave reactor database based on the physical property parameters of the reactants.
[0072] After generating a scaled-down reactor model based on the actual microwave reactor, the most closely matching microwave reactor can be determined from the microwave reactor database.
[0073] S13. The internal logic of the proportional reactor model is divided into multiple segments; each segment is pre-divided into multiple grids;
[0074] The internal logic of the proportional reactor model is divided into multiple sections, and each section is regarded as an independent reactor individual connected in series.
[0075] In this embodiment of the invention, the number of sections logically divided into the internal cavity of the proportional reactor model can be determined according to actual process requirements. For example, for pyrolysis reactions, it is necessary to include a preheating section, a heating section, and a constant temperature section; for processes such as microwave drying that require a specific outlet temperature, a cooling section may also be provided after the constant temperature section.
[0076] In practical applications, the mesh divided in the embodiments of the present invention can be a hexahedral mesh or a tetrahedral mesh.
[0077] S14. Perform three-dimensional electromagnetic field simulation based on the scaled reactor model, and obtain the current physical quantities of each grid in the scaled reactor model in real time; the physical quantities include one or more of temperature, humidity, electric field strength, pressure and velocity field.
[0078] This step involves performing a three-dimensional electromagnetic field simulation using a scaled reactor model. By acquiring the current physical quantities of each grid within the scaled reactor model in real time, it is possible to continuously monitor whether the reactants within each grid are changing.
[0079] S15. Determine the corresponding current reaction material from the material medium database based on the current physical quantity, and determine the corresponding actual calculation result from the calculation database for the adapted microwave reactor;
[0080] When changes in the current reactants are detected based on the changes in the current physical quantities of each grid within the proportional reactor model, the appropriate reactants can be determined from the material medium database, and the appropriate microwave reactor can be determined from the reactor database. Specifically, this can include:
[0081] The corresponding current reaction material is determined from the material medium database based on the current physical quantity; then, the corresponding actual calculation result is determined from the calculation case database based on the adapted microwave reactor and the determined current reaction material.
[0082] S16. Based on the current reactants and the proportional reactor model, and taking the actual calculation results as the optimization target, generate a grid partitioning optimization strategy for each segment in each time step period using an artificial intelligence algorithm.
[0083] The actual calculation results include the calculation results for each time step period generated by the three-dimensional electromagnetic field simulation of the microwave reactor in the example database. This allows for the identification of the appropriate microwave reactor and the corresponding actual calculation results for the current reactants.
[0084] Using actual computational results as a reference for optimization targets can accelerate the convergence speed and effectiveness of generating mesh partitioning optimization strategies for each segment within each time step period using artificial intelligence algorithms. This involves determining different mesh partitioning accuracies for each segment and then partitioning the mesh according to different accuracies for each segment. Each partitioned mesh cell stores different physical quantities based on data type differences, including but not limited to one or more of temperature, humidity, electric field strength, pressure, and velocity fields.
[0085] S17. Update the mesh division of the preset section in the proportional reactor model according to the mesh division optimization strategy and return to step S14.
[0086] By continuously refining the mesh of sections in the proportional reactor model using newly generated meshes and optimization strategies, dynamic mesh updates can be achieved.
[0087] In this embodiment of the invention, either all segments can be dynamically updated, or one or more segments that have a significant impact on the reaction process can be selected as preset segments for dynamic updating, thereby reducing the overall computational load and improving computational efficiency.
[0088] In summary, the embodiments of this invention can significantly shorten the initial modeling and design time for microwave reactors. By adapting the reactor, the selection of the reactor corresponding to the target process can more easily achieve convergence. Meanwhile, existing technologies rely on experience to generate meshes based on the actual reactor geometry, which may not be suitable for the actual computational process. Therefore, the embodiments of this invention can dynamically divide the mesh according to needs and the intensity of the material reaction within the reactor, further improving the heating effect. Furthermore, the embodiments of this invention use artificial intelligence algorithms to replace manual mesh division. By leveraging machine learning to predict existing operating conditions and combining a database of computational examples, it overcomes the limitations of traditional optimization processes that require a predetermined reaction model before optimization, thereby strengthening the control of various physical quantities within the microwave reactor. Through dynamic partitioning of the mesh, the distribution of corresponding regions for key physical quantities can change in real time within a step size according to subjective and objective conditions, transforming the control problem into a regional partitioning problem within the cavity. This greatly improves the overall controllability and randomness of the microwave reactor, expanding both the optimization of modeling methods and the adaptability and practicality of microwave reactors in chemical processes.
[0089] Example 2
[0090] Based on the technical solution described in Embodiment 1, such as Figure 2 As shown, the embodiments of the present invention may further include the following steps:
[0091] S18. Perform three-dimensional electromagnetic field simulation based on the scaled reactor model updated by the mesh partitioning optimization strategy and generate the current control strategy for the solid microwave reactor.
[0092] The process of performing three-dimensional electromagnetic field simulation on the scaled reactor model is synchronized with the actual production process of the physical microwave reactor. Therefore, the current control strategy of the physical microwave reactor can be generated based on the real-time generated mesh partitioning optimization strategy. The current control strategy can then be converted into a control signal, and the microwave source in the physical microwave reactor can be controlled using a PID control algorithm to achieve the above control strategy.
[0093] Example 3
[0094] In another aspect of this invention, a microwave reactor mesh generation and modeling device is also provided. Figure 3 This diagram illustrates the structure of a microwave reactor mesh generation and modeling device provided in an embodiment of the present invention. The microwave reactor mesh generation and modeling device is... Figure 1 or Figure 2 The device corresponding to the microwave reactor mesh generation and modeling method described in the corresponding embodiment is implemented through a virtual device. Figure 1 or Figure 2In the corresponding embodiment of the microwave reactor mesh generation and modeling method, the various virtual modules constituting the microwave reactor mesh generation and modeling device can be executed by electronic devices, such as network devices, terminal devices, or servers. The microwave reactor mesh generation and modeling device in this embodiment can realize microwave reactor mesh generation and modeling required for industrial control. Specifically, the microwave reactor mesh generation and modeling device in this embodiment includes:
[0095] Database preset unit 01 is used to preset the material medium database, microwave reactor database and calculation example database;
[0096] Physical modeling unit 02 is used to generate a scaled-down reactor model of the physical microwave reactor through physical modeling; and to determine the most compatible microwave reactor from the microwave reactor database.
[0097] The segmentation unit 03 is used to logically divide the inner cavity of the proportional reactor model into multiple segments; each segment is pre-divided into multiple grids.
[0098] The physical quantity detection unit 04 is used to perform three-dimensional electromagnetic field simulation based on the scaled reactor model and to acquire the current physical quantities of each grid in the scaled reactor model in real time; the physical quantities include one or more of temperature, humidity, electric field strength, pressure and velocity field.
[0099] The reactant adaptation unit 05 is used to determine the corresponding current reactant from the material medium database based on the current physical quantity, and to adapt the microwave reactor and determine the corresponding actual calculation result from the calculation database;
[0100] The grid strategy generation unit 06 is used to generate grid partitioning optimization strategies for each segment in each time step period based on the current reactants and the proportional reactor model, with the actual calculation results as the reference optimization target, and through artificial intelligence algorithms.
[0101] The mesh optimization unit 07 is used to update the mesh division of the preset section in the proportional reactor model according to the mesh division optimization strategy and return it to the physical quantity detection unit.
[0102] Preferably, in embodiments of the present invention, it may further include:
[0103] Control unit 08 is used to perform three-dimensional electromagnetic field simulation based on the scaled reactor model updated by the mesh partitioning optimization strategy and generate the current control strategy for the physical microwave reactor.
[0104] Since the working principle and beneficial effects of the microwave reactor mesh generation and modeling device in the embodiments of the present invention have already been demonstrated, Figure 1 The corresponding microwave reactor mesh generation and modeling method has also been described and explained, so they can be referenced together, and will not be repeated here.
[0105] Example 4
[0106] Corresponding to the method embodiments, this application also provides a microwave reactor mesh generation and modeling device, such as a terminal and a server. The server can be a standalone physical server, a server cluster or distributed system composed of multiple physical servers, or a cloud server providing basic cloud computing services such as cloud services, cloud databases, cloud computing, cloud functions, cloud storage, network services, cloud communication, middleware services, domain name services, security services, CDN, and big data and artificial intelligence platforms. The terminal can be a smartphone, tablet, laptop, desktop computer, etc., but is not limited to these.
[0107] An example diagram of the hardware structure block diagram of the microwave reactor mesh generation and modeling device provided in this embodiment of the invention is shown below. Figure 5 As shown, it may include:
[0108] Processor 1, communication interface 2, memory 3, and communication bus 4;
[0109] The processor 1, communication interface 2, and memory 3 communicate with each other via communication bus 4.
[0110] Optionally, communication interface 2 can be an interface of a communication module, such as the interface of a GSM module;
[0111] Processor 1 may be a central processing unit (CPU), an application-specific integrated circuit (ASIC), or one or more integrated circuits configured to implement embodiments of the present invention.
[0112] Memory 3 may include high-speed RAM memory, and may also include non-volatile memory, such as at least one disk storage device.
[0113] Specifically, processor 1 is used to execute the computer program stored in memory 3 to perform the following steps:
[0114] S11. Preset material medium database, microwave reactor database, and calculation example database;
[0115] S12. Generate a scaled reactor model of the physical microwave reactor through physical modeling; and determine the compatible microwave reactor that is most similar to the physical microwave reactor from the microwave reactor database.
[0116] S13. The internal logic of the proportional reactor model is divided into multiple segments; each segment is pre-divided into multiple grids;
[0117] S14. Perform three-dimensional electromagnetic field simulation based on the scaled reactor model, and obtain the current physical quantities of each grid in the scaled reactor model in real time; the physical quantities include one or more of temperature, humidity, electric field strength, pressure and velocity field.
[0118] S15. Determine the corresponding current reaction material from the material medium database based on the current physical quantity, and determine the corresponding actual calculation result from the calculation database for the adapted microwave reactor;
[0119] S16. Based on the current reactants and the proportional reactor model, and taking the actual calculation results as the optimization target, generate a grid partitioning optimization strategy for each segment in each time step period using an artificial intelligence algorithm.
[0120] S17. Update the grid division of the preset section in the proportional reactor model according to the grid division optimization strategy and return to step S14.
[0121] Preferably, in this embodiment of the invention, the following steps may also be included:
[0122] S18. Perform three-dimensional electromagnetic field simulation based on the scaled reactor model updated by the mesh partitioning optimization strategy and generate the current control strategy for the solid microwave reactor.
[0123] The microwave reactor mesh generation and modeling device in this embodiment of the invention, when the program instructions included in its computer program product are executed by a computer, can enable the computer to execute the microwave reactor mesh generation and modeling method described in the above aspects and achieve the same technical effect.
[0124] Example 5
[0125] In this embodiment of the invention, a storage medium is also provided, which can store a program suitable for execution by a processor, the program being used for:
[0126] S11. Preset material medium database, microwave reactor database, and calculation example database;
[0127] S12. Generate a scaled reactor model of the physical microwave reactor through physical modeling; and determine the compatible microwave reactor that is most similar to the physical microwave reactor from the microwave reactor database.
[0128] S13. The internal logic of the proportional reactor model is divided into multiple segments; each segment is pre-divided into multiple grids;
[0129] S14. Perform three-dimensional electromagnetic field simulation based on the scaled reactor model, and obtain the current physical quantities of each grid in the scaled reactor model in real time; the physical quantities include one or more of temperature, humidity, electric field strength, pressure and velocity field.
[0130] S15. Determine the corresponding current reaction material from the material medium database based on the current physical quantity, and determine the corresponding actual calculation result from the calculation database for the adapted microwave reactor;
[0131] S16. Based on the current reactants and the proportional reactor model, and taking the actual calculation results as the optimization target, generate a grid partitioning optimization strategy for each segment in each time step period using an artificial intelligence algorithm.
[0132] S17. Update the grid division of the preset section in the proportional reactor model according to the grid division optimization strategy and return to step S14.
[0133] Preferably, in this embodiment of the invention, the following steps may also be included:
[0134] S18. Perform three-dimensional electromagnetic field simulation based on the scaled reactor model updated by the mesh partitioning optimization strategy and generate the current control strategy for the solid microwave reactor.
[0135] Optionally, the refined and extended functions of the program can be found in the description above.
[0136] The above-described product can execute the method provided in the embodiments of the present invention, and has the corresponding functional modules and beneficial effects for executing the method. Technical details not described in detail in this embodiment can be found in the method provided in the embodiments of the present invention.
[0137] Those skilled in the art will recognize that the units and algorithm steps of the various examples described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are implemented in hardware or software depends on the specific application and design constraints of the technical solution. Those skilled in the art can use different methods to implement the described functions for each specific application, but such implementation should not be considered beyond the scope of this application.
[0138] In the several embodiments provided in this application, it should be understood that the disclosed systems, apparatuses, and methods can be implemented in other ways. Furthermore, the couplings or direct couplings or communication connections shown or discussed may be indirect couplings or communication connections through interfaces, devices, or units, and may be electrical, mechanical, or other forms.
[0139] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.
[0140] In addition, the functional units in the various embodiments of this application can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit.
[0141] It should be understood that in the embodiments of this application, the claims, various embodiments, and features can be combined with each other to solve the aforementioned technical problems.
[0142] If the aforementioned functions are implemented as software functional units and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art, or a portion of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) to execute all or part of the steps of the methods described in the various embodiments of this application. The aforementioned storage medium includes various media capable of storing program code, such as USB flash drives, portable hard drives, read-only memory (ROM), random access memory (RAM), magnetic disks, or optical disks.
[0143] The above description of the disclosed embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A method of mesh generation modeling for a microwave reactor, characterized by, Including the following steps: S11. Preset material medium database, microwave reactor database, and calculation example database; S12. Generate a scaled reactor model of the physical microwave reactor through physical modeling; and determine the compatible microwave reactor that is most similar to the physical microwave reactor from the microwave reactor database. S13. The internal logic of the proportional reactor model is divided into multiple segments; each segment is pre-divided into multiple grids; S14. Perform three-dimensional electromagnetic field simulation based on the scaled reactor model, and obtain the current physical quantities of each grid in the scaled reactor model in real time; the physical quantities include one or more of temperature, humidity, electric field strength, pressure and velocity field. S15. Determine the corresponding current reaction material from the material medium database based on the current physical quantity; Then, based on the adapted microwave reactor and the determined current reaction materials, the corresponding actual calculation results are determined from the calculation case database; S16. Based on the current reactants and the proportional reactor model, and taking the actual calculation results as the optimization target, generate a grid partitioning optimization strategy for each segment in each time step period using an artificial intelligence algorithm. S17. Update the grid division of the preset section in the proportional reactor model according to the grid division optimization strategy and return to step S14.
2. The microwave reactor mesh generation and modeling method according to claim 1, characterized in that, The material medium database includes physical property parameters of various reactants; these physical property parameters include type, density, water content, complex permittivity, isobaric heat capacity, and thermal conductivity. The microwave reactor database includes multiple microwave reactors with different operating parameters. The operating parameters include the shape, size, materials used, process design conditions, microwave source arrangement, number of microwave sources, and microwave source power of the inner and outer cavities of the microwave reactor, which can characterize the thermal efficiency of the microwave reactor. The example database includes actual calculation results of the known physical property parameters in a microwave reactor with known operating conditions; the actual calculation results include calculation results for each time step period generated by three-dimensional electromagnetic field simulation calculation with a preset time step as the calculation period and the physical property parameters and the operating conditions as input parameters. The calculation results include one or more of the following: temperature, pressure drop, pressure difference, and composite results.
3. The microwave reactor grid modeling method of claim 2, wherein, Also includes: S18. Perform three-dimensional electromagnetic field simulation based on the scaled reactor model updated by the mesh partitioning optimization strategy and generate the current control strategy for the solid microwave reactor.
4. The microwave reactor mesh generation and modeling method according to claim 2, characterized in that, The process of generating a scaled-down reactor model of a physical microwave reactor through physical modeling includes: Generate a scaled-down reactor model of the solid microwave reactor based on existing operating parameters, or... Microwave reactors with suitable operating parameters are determined from the microwave reactor database based on the physical properties of the reactants.
5. The microwave reactor mesh generation and modeling method according to claim 2, characterized in that, The process of dividing the internal logic of the proportional reactor model into multiple sections includes: The internal logic of the proportional reactor model is divided into multiple sections, and each section is regarded as an independent reactor individual connected in series.
6. The microwave reactor mesh generation and modeling method according to claim 5, characterized in that, The preset section includes: One or more sections that have a significant impact on the reaction process.
7. The microwave reactor mesh generation and modeling method according to claim 2, characterized in that, The process of dividing the internal logic of the proportional reactor model into multiple sections includes: The section includes a preheating section, a heating section, and a constant temperature section.
8. The microwave reactor mesh generation and modeling method according to claim 2, characterized in that, The example database includes actual calculation results of the known physical property parameters in a microwave reactor with known operating conditions, including: The calculation results for each time step period are generated by performing three-dimensional electromagnetic field simulation calculations on the actual microwave reactors corresponding to the microwave reactors in the example database.
9. The microwave reactor mesh generation and modeling method according to claim 4, characterized in that, The step of determining the microwave reactor with suitable operating parameters from the microwave reactor database based on the physical property parameters of the reactants includes: Using the physical properties of the reactants as input, an artificial intelligence algorithm is used to determine the microwave reactor with suitable operating parameters from the microwave reactor database.
10. A microwave reactor mesh generation and modeling device, characterized in that, include: The database preset unit is used to preset the material medium database, microwave reactor database, and calculation example database; The physical modeling unit is used to generate a scaled-down model of the physical microwave reactor through physical modeling; and to determine the most compatible microwave reactor from the microwave reactor database. The segmentation unit is used to logically divide the internal cavity of the proportional reactor model into multiple segments; each segment is pre-divided into multiple grids. The physical quantity detection unit is used to perform three-dimensional electromagnetic field simulation based on the scaled reactor model and to acquire the current physical quantities of each grid in the scaled reactor model in real time; the physical quantities include one or more of temperature, humidity, electric field strength, pressure and velocity field. A reactant adaptation unit is used to determine the corresponding current reactant from the material medium database based on the current physical quantity. Then, based on the adapted microwave reactor and the determined current reaction materials, the corresponding actual calculation results are determined from the calculation case database; The grid strategy generation unit is used to generate grid partitioning optimization strategies for each segment in each time step period based on the current reactants and the proportional reactor model, with the actual calculation results as the optimization target and artificial intelligence algorithms. The grid optimization unit is used to update the grid division of the preset section in the proportional reactor model according to the grid division optimization strategy and return it to the physical quantity detection unit.
11. The microwave reactor mesh generation and modeling device according to claim 10, characterized in that, Also includes: The control unit is used to perform three-dimensional electromagnetic field simulation based on the scaled reactor model updated by the mesh partitioning optimization strategy and to generate the current control strategy for the physical microwave reactor.
12. A microwave reactor mesh generation and modeling device, comprising: Memory, used to store computer programs; A processor is used to call and execute the computer program to implement the various steps of the microwave reactor mesh generation modeling method as described in any one of claims 1-9.
13. A storage medium having a computer program stored thereon, which, when executed by a processor, implements the steps of the microwave reactor mesh generation modeling method as described in any one of claims 1-9.