Auxiliary wire binding device for insulator wire binding

CN115527733BActive Publication Date: 2026-08-18HANGZHOU JIABEI TECH CO LTD
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Patent Information

Application Number
CN202210358060.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-04-07
Publication Date
2026-08-18
Estimated Expiration
2042-04-07

AI Technical Summary

Technical Problem

[0002]绝缘子的主要功能是牢固地支持和固定导线,将导线与地之间形成良好的绝缘,绝缘子由瓷质部分和金具两部分组成,中间用水泥粘合剂胶合,瓷质部分是保证绝缘子有良好的电气绝缘强度,金具是固定绝缘子用的,固定导线与导线时需要使用铁丝绑定两者,绑定需要操作人员在高处不断绕线打节,耗费时间,耗费体力,效率不高

Benefits of technology

本装置通过设置固定半环、小弧滑块、支撑摆动杆、延伸体等,本装置能安装在导线外侧,小弧滑块带动支撑摆动杆和延伸体绕导线旋转,延伸体带动两根固定铁丝绕导线转动固定,高效快捷的完成铁丝与导线的固定工作,替代手工操作,效率提高,固定的可靠性提高,降低了操作人员滞留高空的时间,提高了安全性,本装置通过设置可调节转向的方向滚轮,能调整固定铁丝缠绕过程中相邻的缝隙,避免缝隙过大,避免铁丝覆盖缠绕。

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Abstract

The application relates to the technical field of insulators and discloses an auxiliary wire binding device for uniformly binding insulator wires, which comprises two groups of fixed half-rings, the two groups of fixed half-rings are hingedly connected, half-ring grooves are arranged in the fixed half-rings, the two groups of half-ring grooves are communicated, small-arc sliding blocks are arranged in the half-ring grooves, teeth are arranged on the outer sides of the small-arc sliding blocks, two groups of supporting swing rods are hingedly arranged on the inner sides of the small-arc sliding blocks, and a sliding groove is arranged on one side of the supporting swing rod. The device is provided with fixed half-rings, small-arc sliding blocks, supporting swing rods, extension bodies and the like, the device can be installed on the outer side of a wire, the small-arc sliding blocks drive the supporting swing rods and the extension bodies to rotate around the wire, the extension bodies drive two fixed iron wires to rotate around the wire and are fixed, the fixing work of the iron wires and the wire is efficiently and quickly completed, manual operation is replaced, the efficiency is improved, and the fixing reliability is improved.
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Description

Technical Field

[0001] This invention relates to the field of insulator-related technology, specifically to an auxiliary wire binding device for uniformly binding wires in insulators. Background Technology

[0002] The main function of an insulator is to firmly support and fix the conductor, forming good insulation between the conductor and the ground. An insulator consists of two parts: a porcelain part and a hardware part, which are glued together with cement adhesive. The porcelain part ensures that the insulator has good electrical insulation strength, while the hardware part is used to fix the insulator. When fixing conductors to conductors, wire is used to bind them together. Binding requires operators to continuously wind and knot the wire at a height, which is time-consuming, physically demanding, and inefficient. Summary of the Invention

[0003] The purpose of this invention is to provide an auxiliary wire binding device for uniformly binding insulator wires, thereby overcoming the aforementioned defects in the prior art.

[0004] The present invention is achieved through the following technical solution.

[0005] This invention provides an auxiliary wire binding device for uniformly binding insulator wires, comprising two sets of fixed semi-rings hinged together. Each fixed semi-ring has a semi-ring groove, and the two sets of semi-ring grooves are connected. A small arc-shaped slider is provided within each semi-ring groove, and teeth are provided on the outer side of the small arc-shaped slider. Two sets of supporting swing rods are hinged to the inner side of each small arc-shaped slider. One side of the supporting swing rod has a sliding groove, and the other side has a sliding shaft. A tension spring is provided between the two sets of supporting swing rods located outside the sliding shaft. The sliding shaft slides within the sliding groove. Direction plates are provided at the ends of the two sets of supporting swing rods, and direction rollers are provided within the direction plates. An extension body is provided on one side of the moving shaft. A wire groove is connected to the center of the extension body. The wire groove has a slot facing the wire. A wire box is provided on the outside of the extension body. The wire box has a storage cavity. A wire reel is provided in the storage cavity. A connecting body is provided between the wire box and the extension body. The wire reel is rotatably connected to the wall of the storage cavity. The wire reel can bend and fix the iron wire. A through hole is connected to the side wall of the storage cavity near the extension body. The side wall of the storage cavity has threads. A wire cover is threaded to the storage cavity. An adjustment knob is provided on the outside of the wire cover. A friction body is provided near the side of the wire reel on the wire cover. The friction body can be pressed tightly against the wire reel.

[0006] In a further technical solution, a direction groove is provided on the side of the direction plate close to the conductor, the direction groove has an opening near the conductor, a first rotating body is rotatably provided in the direction groove, the first rotating body is rotatably provided with the direction roller, a direction roller is provided outside the direction roller, a second rotating body is rotatably provided at the other end of the shaft of the direction roller, and a telescopic rod is hinged between the second rotating body and the wall of the direction groove.

[0007] A further technical solution is that the extension body has a quick-release groove with an outward opening on the wall near the first rotating body. The quick-release groove can accommodate the connecting body. The connecting body has quick-release slots on both sides. The wall of the quick-release groove has a quick-release sliding groove. A quick-release slider is slidably mounted on the quick-release sliding groove. A quick-release spring is provided between the quick-release slider and the wall of the quick-release sliding groove. A quick-release clip is provided on the inner side of the quick-release slider. The quick-release clip can be locked in the quick-release slot.

[0008] A further technical solution is that one side of the fixed semi-ring is provided with a power housing, a drive motor is installed inside the power housing, the shaft of the drive motor is provided with a drive gear, and the drive gear can mesh with the teeth of the small arc slider.

[0009] A further technical solution is provided where a second fixing body is provided on one side of the fixed half ring, the second fixing body having a threaded hole, and a first fixing body is provided on the other side of the fixed half ring, the first fixing body having a threaded hole, and a threaded rod is threadedly connected to the threaded hole of the first fixing body, the threaded rod being threadedly connected to the threaded hole of the second fixing body.

[0010] The beneficial effects of this invention are: This device, consisting of a fixed semi-ring, a small arc slider, a supporting swing rod, and an extension body, can be installed on the outside of the conductor. The small arc slider drives the supporting swing rod and the extension body to rotate around the conductor, while the extension body drives two fixed iron wires to rotate and fix around the conductor. This efficiently and quickly completes the fixing of the iron wires and conductors, replacing manual operation, improving efficiency and reliability, reducing the time operators spend at heights, and enhancing safety. The device also features an adjustable directional roller to adjust the gaps between adjacent iron wires during the winding process, preventing excessive gaps and avoiding the iron wires from covering and wrapping around the wires.

[0011] This device uses a wire box, wire reel, wire cover, and friction element to fix the iron wire stored in the wire box. When the iron wire is pulled, rotating the wire cover can squeeze the friction element, thereby adjusting the resistance of the friction element to the rotation of the wire reel. When the rotational resistance of the wire reel is high, the force of the iron wire sticking to the surface of the conductor is large, and conversely, the fixing force of the iron wire is reduced. Compared with manual fixing, the fixing force of the iron wire in this device can be adjusted, the winding is more uniform, and there will be no local loosening. The reliability of the iron wire fixing is improved. This device is equipped with quick-release grooves, connectors, quick-release slots, and quick-release clips between the junction box and the extension body. The junction box can be quickly detached from the extension body by pulling it outward. This quick-release design allows the junction box to be quickly detached from the device, facilitating manual winding of insulators. The winding method can be manually adjusted according to the different sizes of insulators, making it convenient and flexible. On the other hand, it also facilitates the replacement and replenishment of fixing wire. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of the invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 yes Figure 1 Enlarged schematic diagram of the structure at the contact point between the center plate 26 and the conductor; Figure 3 yes Figure 1 Enlarged schematic diagram of the side structure at point 32 of the central extension; Figure 4 yes Figure 3 A magnified structural diagram of point A in the middle. Detailed Implementation

[0015] The following is combined Figure 1-4 The present invention will be described in detail below. For ease of description, the directions referred to below are defined as follows: the directions of up, down, left, right, front, and back mentioned below are the same as... Figure 1 The directions of the projection relationship are consistent in all directions: up, down, left, right, front, and back.

[0016] A uniform insulator binding device, as described in Figures 1-4, includes two sets of fixed semi-rings 10, hinged together. Each fixed semi-ring 10 has a semi-ring groove 11, which is connected to the other two sets. A small arc-shaped slider 12 is provided within each semi-ring groove 11, with teeth on its outer side. Two sets of supporting swing rods 17 are hinged to the inner side of each small arc-shaped slider 12. One side of the supporting swing rod 17 has a sliding groove 18, and the other side has a sliding shaft 19. A tension spring 21 is provided between the two sets of supporting swing rods 17 located outside the sliding shaft 19. The sliding shaft 19 slides within the sliding groove 18. Directional plates 26 are provided at the ends of the two sets of supporting swing rods 17, and directional rollers 20 are provided within the directional plates 26. An extension body 32 is provided on one side, and a wire groove 33 is connected to the center of the extension body 32. The wire groove 33 has a slot facing the wire. A wire box 34 is provided on the outside of the extension body 32. The wire box 34 has a storage cavity 35. A wire reel 36 is provided in the storage cavity 35. A connecting body 38 is provided between the wire box 34 and the extension body 32. The wire reel 36 is rotatably connected to the wall of the storage cavity 35. The wire reel 36 can bend and fix the iron wire. A through hole 37 is connected to the side wall of the storage cavity 35 near the extension body 32. The side wall of the storage cavity 35 has threads. A wire cover 46 is threadedly connected to the storage cavity 35. An adjusting knob 45 is provided on the outside of the wire cover 46. A friction body 47 is provided near the side of the wire reel 36 on the wire cover 46. The friction body 47 can fit tightly against the wire reel 36.

[0017] Rotate the two sets of fixed semi-rings 10 to open the opening, place the device around the wire, rotate the two sets of fixed semi-rings 10, the upper and lower semi-ring grooves 11 are connected, the wire abuts against the direction roller 20, the wire pushes the direction plate 26 and the support swing rod 17 to swing, the sliding shaft 19 slides in the sliding groove 18, the two sets of support swing rods 17 swing and pull the pull spring 21, rotate the small arc slider 12, the small arc slider 12 slides in the semi-ring groove 11, the small arc slider 12 drives the two sets of support swing rods 17 to rotate around the wire, the sliding shaft 19 drives the two sets of The extension body 32 rotates, which drives the wire box 34 to rotate. The solid iron wire drives the wire wheel 36 in the storage cavity 35 to rotate through the wire groove 33 and the hole 37. The friction body 47 presses the side of the wire wheel 36 to provide a certain damping for the rotation of the wire wheel 36. The force adjustment knob 45 is rotated, which drives the wire cover 46 to rotate in the storage cavity 35. The wire cover 46 presses or releases the friction body 47 to adjust the damping of the rotation of the wire wheel 36. When it is necessary to disassemble this device, the wire fixing the wire box 34 can be removed from the device through the slot on the inside of the wire groove 33.

[0018] Preferably, the directional plate 26 has a directional groove 27 on the side close to the conductor, the directional groove 27 has an opening near the conductor, a first rotating body 28 is rotatably disposed in the directional groove 27, the first rotating body 28 is rotatably disposed on the directional roller 20, a directional roller 29 is disposed on the outside of the directional roller 20, a second rotating body 30 is rotatably disposed at the other end of the shaft of the directional roller 20, and a telescopic rod 31 is hinged between the second rotating body 30 and the wall of the directional groove 27.

[0019] The telescopic rod 31 drives the direction roller 29 and the first rotating body 28 to rotate in the direction groove 27 via the second rotating body 30, thereby adjusting the direction angle of contact between the direction roller 29 and the wire. Adjusting this direction angle can adjust the forward speed of the wire during rotation, thus avoiding excessive gaps between the wires on the one hand, and avoiding the wires overlapping each other on the other hand.

[0020] Preferably, the wall of the extension body 32 near the first rotating body 28 is provided with an outwardly opening quick-release groove 44. The quick-release groove 44 can accommodate the connecting body 38. The connecting body 38 is provided with quick-release slots 43 on both sides. The wall of the quick-release groove 44 is provided with a quick-release sliding groove 39. A quick-release slider 41 is slidably provided in the quick-release sliding groove 39. A quick-release spring 40 is provided between the quick-release slider 41 and the wall of the quick-release sliding groove 39. A quick-release clip 42 is provided on the inner side of the quick-release slider 41. The quick-release clip 42 can be locked in the quick-release slot 43.

[0021] Pulling the junction box 34 outward causes the connector 38 to disengage from the quick-release slot 44. The quick-release slot 43 then presses against the quick-release clip 42, which in turn causes the quick-release slider 41 to slide in the quick-release groove 39. The quick-release groove 39 slides and presses against the quick-release spring 40. When installation is required, the connector 38 is inserted into the quick-release slot 44, and the quick-release clip 42 is re-engaged in the quick-release slot 43, thus achieving the quick-release function.

[0022] Preferably, one side of the fixed semi-ring 10 is provided with a power housing 13, and a drive motor 14 is installed in the power housing 13. The shaft of the drive motor 14 is provided with a drive gear 15, which can mesh with the teeth of the small arc slider 12.

[0023] When the drive motor 14 starts, it drives the small arc slider 12 to rotate through the drive gear 15. The drive motor 14 provides power for the rotation of the small arc slider 12, which reduces the difficulty of manual operation and reduces physical exertion.

[0024] Preferably, one side of the fixed half-ring 10 is provided with a second fixing body 23, the second fixing body 23 is provided with a threaded hole, and the other side of the fixed half-ring 10 is provided with a first fixing body 24, the first fixing body 24 is provided with a threaded hole, and a threaded rod 25 is threadedly connected to the threaded hole of the first fixing body 24, the threaded rod 25 can be threadedly connected to the threaded hole of the second fixing body 23.

[0025] When the device is locked around the wire, rotating the two fixed half-rings 10 causes the openings of the two fixed half-rings 10 to abut against each other. Rotating the threaded rod 25 connects it to the thread in the second fixed body 23, thus realizing the function of fixing and closing the device.

[0026] The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand and implement the present invention. They should not be construed as limiting the scope of protection of the present invention. All equivalent changes or modifications made in accordance with the spirit and essence of the present invention should be covered within the scope of protection of the present invention.

Claims

1. An auxiliary wire binding device for uniformly binding insulator wires, comprising two sets of fixed semi-rings, characterized in that: The two sets of fixed semi-rings are hinged together. Each fixed semi-ring has a semi-ring groove, and the two sets of semi-ring grooves are connected. A small arc slider is provided in each semi-ring groove. The outer side of the small arc slider has teeth. Two sets of support swing rods are hinged to the inner side of the small arc slider. One side of the support swing rod has a sliding groove, and the other side of the support swing rod has a sliding shaft. A tension spring is provided between the two sets of support swing rods located outside the sliding shaft. The sliding shaft slides in the sliding groove. A direction plate is provided at the end of each set of support swing rods. A direction roller is provided in the direction plate. An extension body is provided on one side of the sliding shaft. A wire groove is connected to the center of the extension body. The wire groove has a slot facing the wire. A wire box is provided on the outer side of the extension body. The wire box has a storage cavity. A wire wheel is provided in the storage cavity. A connecting body is provided between the wire box and the extension body. A friction body is provided at the opening of the storage cavity. The wire wheel can contact the friction body. The reel is rotatably connected to the wall of the storage cavity. The side wall of the storage cavity near the extension body is provided with a through hole. The side wall of the storage cavity is provided with threads. The storage cavity is threadedly connected to a wire cover. An adjustment knob is provided on the outside of the wire cover. A friction body is provided near the side of the wire reel on the wire cover. The friction body can fit tightly against the wire reel. The steering plate has a steering groove on the side close to the conductor. The steering groove has an opening near the conductor. A first rotating body is rotatably mounted inside the steering groove. The first rotating body is rotatably mounted with the steering roller. A steering roller is mounted outside the steering roller. A second rotating body is rotatably mounted at the other end of the shaft of the steering roller. A telescopic rod is hinged between the second rotating body and the wall of the steering groove.

2. The auxiliary wire binding device for uniformly binding insulator wires according to claim 1, characterized in that: The extension body is located near the first rotating body and has an outward-facing quick-release groove on its wall. The quick-release groove can accommodate the connecting body. The connecting body has quick-release slots on both sides. The wall of the quick-release groove has a quick-release sliding groove. A quick-release slider is slidably mounted on the quick-release sliding groove. A quick-release spring is provided between the quick-release slider and the wall of the quick-release sliding groove. A quick-release clip is provided on the inner side of the quick-release slider and can be locked in the quick-release slot.

3. The auxiliary wire binding device for uniformly binding insulator wires according to claim 1, characterized in that: One side of the fixed semi-ring is provided with a power housing, and a drive motor is installed inside the power housing. The shaft of the drive motor is provided with a drive gear, which can mesh with the teeth of the small arc slider.

4. The auxiliary wire binding device for uniformly binding insulator wires according to claim 1, characterized in that: One side of the fixed half-ring is provided with a second fixing body, the second fixing body is provided with a threaded hole, and the other side of the fixed half-ring is provided with a first fixing body, the first fixing body is provided with a threaded hole, and a threaded rod is threadedly connected to the threaded hole of the first fixing body, the threaded rod can be threadedly connected to the threaded hole of the second fixing body.

Citation Information

Patent Citations

  • Insulator wire binding device

    CN110912016A

  • Cable interface quick binding device for hydroelectric power generation

    CN111799748A