Phase change expansion and contraction drawing pore forming tube and pore forming method
Patent Information
- Application Number
- CN202211290064.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-21
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2042-10-21
AI Technical Summary
预应力筋为方便后期张拉,需要在混凝土梁中预留预应力孔洞,目前多通过预埋金属波纹管、塑料波纹管等形成孔洞,形成孔洞后,原则上波纹管已经没有用处,但由于混凝土浇筑过程中,波纹管和混凝土已经浇筑在一起,无法拔出而重复利用,且每根预应力钢筋均需设置一个波纹管,由此造成大量材料浪费
[0017]本申请的相变胀缩抽拔造孔管及造孔方法,该造孔管,包括气胀外管体、填充在气胀外管体内的相变材料以及穿过相变材料的传热电缆。造孔时,通过采用气胀外管体和相变材料,形成工程中需要的各类造孔规格,造孔完成后,气胀外管体和相变材料可回收再次利用,气胀外管体和变相材料的重复利用,大大减少了由于造孔导致的材料浪费,提高了造孔材料的重复利用率,降低了工程造价,节约了工程建设成本。
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Figure CN115559349B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of engineering hole-making technology, specifically relating to a phase change expansion and contraction extraction hole-making tube and a hole-making method. Background Technology
[0002] With the continuous advancement of national economic development and urbanization, more and more projects are under construction at an accelerated pace. During construction, many projects require pre-embedding sleeves or formwork before concrete pouring to create necessary openings for later installation of pipelines or prestressed steel bars. Typical examples include drilling holes for prestressed steel bars in post-cast prestressed bridges, sonic logging pipes for bridge pile foundations, power and communication conduits in various engineering structures, and drainage pipelines in tunnels and underground engineering projects. Prestressing is a common measure in long-span bridges and is frequently used in bridge engineering. Post-tensioning, in particular, involves directly tensioning the tendons on the structural members without the need for a dedicated platform. This avoids long-distance transportation of components during on-site production, making it suitable for large components produced on-site, especially long-span components such as thin-webbed beams, crane beams, and roof trusses. To facilitate later tensioning, prestressing holes need to be reserved in concrete beams for prestressing tendons. Currently, these holes are mostly formed by pre-embedding metal corrugated pipes or plastic corrugated pipes. In principle, the corrugated pipes are no longer needed after the holes are formed. However, during the concrete pouring process, the corrugated pipes and concrete are already poured together and cannot be pulled out for reuse. Furthermore, each prestressing steel bar requires a corrugated pipe, resulting in a large amount of material waste.
[0003] Therefore, while ensuring that the quality of the borehole meets the requirements, how to improve the reusability of the borehole material and reduce the unit price of the borehole is an urgent problem to be solved in engineering construction. Summary of the Invention
[0004] In view of this, the purpose of the present invention is to overcome the shortcomings of the prior art and provide a phase change expansion and contraction extraction hole-making tube and a hole-making method, so as to improve the reusability of hole-making materials and reduce the unit price of hole-making.
[0005] The present invention solves the above problems through the following technical means:
[0006] A phase change expansion and contraction extraction hole-making tube includes an air-expanded outer tube body, a phase change material filled in the air-expanded outer tube body, and a heat transfer cable passing through the phase change material.
[0007] Furthermore, the heat transfer cable passes through the center of the phase change material.
[0008] Furthermore, the inflatable outer tube is made of rubber.
[0009] Furthermore, the phase change material is a solid-liquid phase change material.
[0010] A method for creating a perforated tube based on phase change expansion and contraction includes the following steps:
[0011] S1: The pneumatic outer tube is inflated and pressurized to expand, and liquid phase change material is injected. After cooling, the phase change material changes from liquid to solid and fills the pneumatic outer tube, making the pneumatic outer tube form a stable perforated tube structure.
[0012] S2: Place the perforation tube structure at the location where a hole needs to be made, and pour concrete;
[0013] S3: After the concrete reaches its design strength, the heat transfer cable begins to heat up, and the phase change material melts and flows out from a solid state to a liquid state.
[0014] S4: After the phase change material is completely discharged, the air-expanded outer tube vents and contracts. The contracted air-expanded outer tube is then extracted from the concrete to form a hole.
[0015] Furthermore, in step S1, before filling with phase change material, a heat transfer cable is first inserted into the center of the pneumatic outer tube.
[0016] The beneficial effects of this invention are:
[0017] This application discloses a phase change expansion and contraction extraction perforation tube and a perforation method. The perforation tube includes an inflatable outer tube body, a phase change material filled within the inflatable outer tube body, and a heat transfer cable passing through the phase change material. During perforation, the inflatable outer tube body and the phase change material are used to form various perforation specifications required in the project. After perforation, the inflatable outer tube body and the phase change material can be recycled and reused. This reuse of the inflatable outer tube body and the phase change material greatly reduces material waste caused by perforation, increases the reusability rate of perforation materials, reduces project costs, and saves on project construction costs. Attached Figure Description
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0019] Figure 1 This is a schematic diagram of the longitudinal section of the phase change expansion and contraction extraction hole-making tube of the present invention;
[0020] Figure 2 This is a schematic diagram of the transverse cross-section of the phase change expansion and contraction extraction hole-making tube of the present invention;
[0021] Figure 3 This is a schematic diagram of the hole-making process. Detailed Implementation
[0022] The present invention will be further described in detail below through embodiments. Through these descriptions, the features and advantages of the present invention will become clearer and more apparent. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them.
[0023] like Figures 1 to 3 As shown, this embodiment provides a phase change expansion and contraction extraction hole-making tube, including an air-expanded outer tube body 1, a phase change material 2 filled in the air-expanded outer tube body, and a heat transfer cable 3 passing through the phase change material; the heat transfer cable passes through the center of the phase change material, the air-expanded outer tube body is made of rubber, and the phase change material is a solid-liquid phase change material.
[0024] The inflatable outer tube expands under high pressure and quickly retracts after deflation. It is extremely convenient and quick to use, and can be reused multiple times. The diameter of the inflatable outer tube can be customized; a batch of the appropriate specifications can be purchased according to project requirements, and subsequent purchases can be reused.
[0025] Phase change materials (PCMs) possess the ability to change their physical state within a certain temperature range. The PCM used in this invention undergoes a solid-liquid phase change. When heated to its melting temperature, it undergoes a phase change from solid to liquid, and the PCM is discharged upon melting. Upon cooling, it undergoes a reverse phase change from liquid to solid. When pore formation is required, the heated liquid PCM is injected into an inflatable outer tube, and after cooling, the desired pore size is formed. Once the pore is formed, the PCM is heated via a heat transfer cable. After absorbing heat, the PCM changes from solid to liquid and is discharged. The liquid PCM is collected for reuse.
[0026] The heat transfer cable is placed in the middle of the phase change material. Its main function is to heat the solid phase change material to form a liquid state after the hole is formed, so that the phase change material can be discharged.
[0027] This embodiment also provides a hole-making method for a hole-making tube based on phase change expansion and contraction, including the following steps:
[0028] S1: The pneumatic outer tube is inflated and pressurized to expand, and liquid phase change material is injected. After cooling, the phase change material changes from liquid to solid and fills the pneumatic outer tube, making the pneumatic outer tube form a stable perforated tube structure. Before filling the phase change material, a heat transfer cable is inserted into the center of the pneumatic outer tube.
[0029] S2: Place the perforation tube structure at the location where a hole needs to be made, and pour concrete;
[0030] S3: After the concrete reaches its design strength, the heat transfer cable begins to heat up, and the phase change material melts and flows out from a solid state to a liquid state.
[0031] S4: After the phase change material is completely discharged, the air-expanded outer tube vents and contracts. The contracted air-expanded outer tube is then extracted from the concrete to form a hole.
[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.
Claims
1. A method for creating a perforated tube based on phase change expansion and contraction, characterized in that: The phase change expansion and contraction pump The perforation tube includes an inflatable outer tube, a phase change material filled inside the inflatable outer tube, and a heat transfer cable passing through the phase change material; it includes the following steps: S1: The pneumatic outer tube is inflated and pressurized to expand, and liquid phase change material is injected. After cooling, the phase change material changes from liquid to solid and fills the pneumatic outer tube, making the pneumatic outer tube form a stable perforated tube structure. S2: Place the perforation tube structure at the location where a hole needs to be made, and pour concrete; S3: After the concrete reaches its design strength, the heat transfer cable begins to heat up, and the phase change material melts and flows out from a solid state to a liquid state. S4: After the phase change material is completely discharged, the air-expanded outer tube body is vented and shrinks. The shrunken air-expanded outer tube body is extracted from the concrete to form a hole. In step S1, before filling with phase change material, a heat transfer cable is inserted into the center of the pneumatic outer tube.
2. The hole-making method for a hole-making tube based on phase change expansion and contraction extraction according to claim 1, characterized in that: The heat transfer cable passes through the center of the phase change material.
3. The hole-making method for a hole-making tube based on phase change expansion and contraction extraction according to claim 2, characterized in that: The inflatable outer tube is made of rubber.
4. The hole-making method for a hole-making tube based on phase change expansion and contraction extraction according to claim 3, characterized in that: The phase change material is a solid-liquid phase change material.
Citation Information
Patent Citations
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Concrete pipe pile high-pressure pouring forming device and pipe pile manufacturing method
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