Sheet material production equipment and production process
By using magnetic levitation rollers and electromagnetic positioning components in sheet production equipment, elastic extrusion and thickness adjustment of the sheet are achieved, and the problems of uneven thickness and difficulty in adjusting in existing equipment are solved, and the uniformity and stability of the sheet are improved.
Patent Information
- Application Number
- CN202211298877.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-24
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2042-10-24
AI Technical Summary
The existing sheet production equipment is difficult to adjust the sheet thickness during the extrusion process, and lacks elastic extrusion, resulting in uneven sheet thickness, which is prone to wrinkles, adhesions and excessive local hardness.
Multiple magnetic levitation rollers and electromagnetic positioning components are used to generate electromagnetic effects to levitate the magnetic shaft, adjust the spacing of the magnetic levitation rollers and the current of the electromagnetic coil, and achieve elastic extrusion and uniform thickness adjustment of the sheet.
The uniform rolling pressure of the sheet is achieved, and the flexibility to adjust the sheet thickness is enhanced, and local uneven thickness and breakage during use are avoided.
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Figure CN115648574B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of sheet material production equipment, and in particular relates to sheet material production equipment and a production process. Background Art
[0002] The sheet material is made of resin or resin as the main component during the processing, with plasticizers, fillers, lubricants, colorants and other additives as auxiliary components. It is a material that can flow and form during the processing. During the sheet production process, the raw materials need to be mixed and stirred, and the raw materials need to be extruded into sheets through an extruder.
[0003] Problems with existing technologies:
[0004] During the use of sheet production equipment, after the extruder extrude the sheet, when it is rolled and shaped, since the roller is fixed by the central axis, it is difficult to adjust the thickness of the sheet during the extrusion process. In addition, during the rolling process, the extrusion of the sheet is not elastic. When the thickness of the sheet is uneven locally, forced extrusion can easily cause wrinkles in the sheet, adhesion to the roller surface, and excessive hardness of the sheet locally, which can easily cause breakage during use. Summary of the invention
[0005] The purpose of the present invention is to provide a sheet production equipment and production process, which can realize elastic extrusion of the sheet, spread out the locally thicker part evenly, make the sheet rolling more uniform, and adjust the roller more flexibly, thereby making the adjustment of the sheet rolling thickness more flexible.
[0006] The technical solution adopted by the present invention is as follows:
[0007] A sheet material production equipment and production process, comprising a mixer, the mixer conveys materials to the inside of a mixer through a screw conveyor, the mixer conveys the mixed materials to the inside of an extruder through a screw conveyor thereafter, the extruder calenders and extrude the materials and conveys them from a discharge end to a water immersion tank for cooling and forming, then dries and heats the extruded materials through a drying and heating machine thereafter, until they are conveyed to a roller pressing device thereafter, the extruded materials are rolled to a desired thickness by the roller pressing device, and are then rolled up by a winder thereafter thereafter;
[0008] Wherein, a plurality of magnetic suspension rollers for rolling materials are provided in the middle of the rolling device, and an output roller is provided at the output end of the rolling device;
[0009] A magnetic shaft is provided inside the middle of the magnetic suspension roller, a connecting and positioning part for supporting the magnetic suspension roller is sleeved in the middle of the magnetic shaft, and electromagnetic positioning components are inserted inside the two ends of the magnetic suspension roller. The electromagnetic positioning components cooperate with the magnetic gap between the internally arranged electromagnets and the magnetic shaft, and the electromagnetic positioning components are threadedly installed on the inner sides of the rolling devices on both sides;
[0010] Spherical grooves are provided at both ends of the magnetic shaft, and positioning plates are provided at both ends of the magnetic suspension roller and extend inside the rolling device. A hemispherical magnetic connecting ball is provided on the inner side of the positioning plate. A positioning and pressing assembly is rotatably installed on the inner side of the spherical groove, and the positioning and pressing assembly is magnetically and slidably installed on the outer side of the magnetic connecting ball.
[0011] The output roller is installed at the output end of the rolling device through positioning parts arranged at both ends, and a driving motor assembly for providing rotational power to the output roller is arranged outside the positioning part.
[0012] The electromagnetic positioning components on both sides are installed on the inner sides of the rolling devices on both sides through a plurality of positioning bolts, and the other ends of the positioning bolts are fixed to the positioning plates through nuts.
[0013] The positioning magnetic axis is elastically clamped between the positioning plates on both sides through a positioning pressing assembly.
[0014] The positioning and pressing assembly comprises an extrusion head at the end, one end of the extrusion head is set to be hemispherical, the other end of the extrusion head is integrally formed with an outer sleeve, the other end of the outer sleeve is slidably inserted with an inner rod, the other end of the inner rod is provided with a magnetic connection end, the end of the magnetic connection end facing away from the inner rod is provided with a spherical groove for adapting to the outside of the magnetic connection ball, a spring is fixedly connected between the magnetic connection end and the extrusion head, and the spring is sleeved on the outside of the outer sleeve;
[0015] The extrusion head is pressed against the inside of the spherical groove by a spring.
[0016] A plurality of arc-shaped support plates are arranged on the outer side of the connection and positioning portion through a connecting rod, and the outer side of the support plates presses against the inner side of the magnetic suspension roller.
[0017] A fixed sleeve is provided on the opposite side of the two electromagnetic positioning components, the fixed sleeve is in clearance fit with the inner side of the magnetic suspension roller, the electromagnet is fixedly arranged on the inner side of the fixed sleeve, and the electromagnet is evenly distributed in a circular array;
[0018] An electromagnetic coil is wound around the outside of the electromagnet, and multiple groups of electromagnetic coils on the outside of the electromagnet are connected end to end. The ends of the multiple groups of electromagnetic coils are inserted into the wire jacks set on the side of the electromagnetic positioning component and connected to the power system inside the rolling device.
[0019] The electromagnetic positioning component is provided with a plurality of mounting screw holes for threaded connection with positioning bolts on the side surface, and the positioning plate is provided with positioning sockets corresponding to the plurality of positioning bolts on the surface.
[0020] When the magnetic axis and the electromagnet are not turned on, the outer side of the magnetic axis is supported by the inner side of the electromagnetic positioning assembly, so that the outer side of the magnetic axis and the inner side of the electromagnet always maintain a clearance fit state.
[0021] A production process comprises the following process steps:
[0022] S1: Mixing, by adding the sheet production raw materials into the mixer, preliminarily mixing them through the mixer, and discharging them through the discharge port;
[0023] S2: Screw conveying, the preliminary mixed raw materials output through the S1 outlet are transported from the feed end to the discharge end, and the sheet production raw materials are further mixed during the conveying process of the screw conveyor;
[0024] S3: stirring, the mixed raw materials output from the discharge end of S1 are fed into the mixer, and the mixer is used to stir the materials to make them uniform, and the discharge valve on the bottom side is opened for output, and the output is started to S4;
[0025] S4: Screw conveying, the material is conveyed and further stirred through the screw conveyor arranged after the mixer;
[0026] S5: extrusion, extruding the stirred raw materials through S4, extruding the raw materials into sheets through an extruder, and outputting;
[0027] S6: Immersing in water for cooling and shaping. Since the sheet material outputted from S5 has a certain temperature and impurities or sticky substances on the outside of the sheet material are avoided, the sheet material outputted from S5 is initially cooled and cleaned through the immersion tank and then outputted through the roller.
[0028] S7: Drying and heating: after the sheet material is processed in S6, it is dried by a drying and heating machine, heated to a certain temperature (to facilitate further calendering and forming of the sheet material), and then output;
[0029] S8: hot pressing, flattening and shaping. As S7 inputs the material, the sheet material can be pressed to the required thickness through the extrusion of multiple groups of magnetic suspension rollers inside the rolling device, so as to achieve flattening and shaping of the sheet material.
[0030] S9: cutting and trimming, cutting the sheet material to a certain width by a cutter arranged at the output end of the roller pressing device, thereby trimming and shaping the sheet material;
[0031] S10: Rewinding: Rewinding the sheet output from S9 to complete the production and processing of the sheet.
[0032] The technical effects achieved by the present invention are:
[0033] The present invention generates an electromagnetic effect through the electromagnets arranged inside the electromagnetic positioning assembly, so that the central magnetic axis is suspended. During the rolling process of the sheet, if it is necessary to adjust the distance between adjacent magnetic suspension rollers, it is necessary to change the magnitude of the current passing through the electromagnetic coil, thereby reducing the suspension stability of one of the magnetic axes. At this time, the axis center of a single magnetic axis can be deviated below the axis center of the magnetic suspension roller, thereby increasing the distance between adjacent magnetic suspension rollers.
[0034] In the present invention, since the magnetic suspension roller is suspended by electromagnetic means, there is a certain gap between the magnetic suspension roller and the fixed sleeve and the electromagnetic positioning component, so it has a certain elastic buffer space. When a sheet rolled between two adjacent magnetic suspension rollers has a local bulge, it can be rolled by multiple groups of adjacent magnetic suspension rollers to gradually flatten the bulge evenly. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a schematic diagram of the process flow of the present invention;
[0036] Figure 2 It is a structural schematic diagram of the roller pressing device in the present invention;
[0037] Figure 3 It is a structural schematic diagram of the magnetic suspension roller in the present invention;
[0038] Figure 4 The present invention Figure 3 Sectional view of AA in the middle;
[0039] Figure 5 The present invention Figure 4 The enlarged view of point B in the middle;
[0040] Figure 6 It is a structural schematic diagram of the positioning plate in the present invention;
[0041] Figure 7 It is a structural schematic diagram of the positioning and pressing assembly in the present invention;
[0042] Figure 8 It is a process flow chart of the present invention.
[0043] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0044] 1. Mixer; 2. Screw conveyor; 3. Stirrer; 4. Extruder; 5. Immersion tank; 6. Drying and heating machine;
[0045] 7. Rolling device; 701. Magnetic suspension roller; 7011. Electromagnetic positioning assembly; 7012. Positioning bolt; 7013. Positioning plate; 7014. Magnetic axis; 7015. Magnetic connecting ball;
[0046] 7016, positioning and pressing assembly; 70161, extrusion head; 70162, outer sleeve; 70163, inner rod; 70164, magnetic connection end; 70165, spherical slide; 70166, spring;
[0047] 7017, connecting and positioning part; 7018, supporting plate; 7019, fixed sleeve; 7020, electromagnet; 7021, electromagnetic coil; 7022, wire jack; 7023, mounting screw hole; 7024, positioning jack; 7025, spherical groove;
[0048] 702, positioning unit; 703, output roller; 704, drive motor assembly;
[0049] 8. Winding machine. DETAILED DESCRIPTION
[0050] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is specifically described below in conjunction with embodiments. It should be understood that the following text is only used to describe one or several specific embodiments of the present invention, and does not strictly limit the scope of protection of the specific claims of the present invention.
[0051] See attached Figure 1 A sheet material production equipment comprises a mixer 1, which conveys the material to the inside of a mixer 3 through a screw conveyor 2, and the mixer 3 conveys the mixed material to the inside of an extruder 4 through the screw conveyor 2 thereafter. The extruder 4 calenders and extrude the material and conveys it from a discharge end to an immersion tank 5 for cooling and forming, and then dries and heats the extruded material through a drying and heating machine 6, until it is conveyed to a rolling device 7, and the extruded material is rolled to a desired thickness by the rolling device 7, and is wound up by a winder 8 thereafter.
[0052] like Figure 8 As shown, the sheet production equipment includes the following process steps during the production process:
[0053] S1: Mixing, by adding the sheet production raw materials into the mixer 1, performing preliminary mixing in the mixer 1, and discharging through the discharge port;
[0054] S2: Screw conveying, the preliminary mixed raw materials output through the S1 outlet are conveyed from the feed end to the discharge end, and the sheet production raw materials are further mixed during the conveying process of the screw conveyor 2;
[0055] S3: stirring, the mixed raw materials outputted from the discharge end of S1 are fed into the mixer 3, and are stirred by the mixer 3 to mix the materials evenly, and the discharge valve on the bottom side is opened for output, and the output is started to S4;
[0056] S4: Screw conveying, the material is conveyed and further stirred by the screw conveyor 2 arranged after the mixer 3;
[0057] S5: extrusion, extruding the stirred raw material through S4, extruding the raw material into a sheet through the extruder 4, and outputting;
[0058] S6: Immersing in water for cooling and shaping. Since the sheet material outputted from S5 has a certain temperature and impurities or sticky substances on the outside of the sheet material are avoided, the sheet material outputted from S5 is initially cooled and cleaned by the immersion tank 5 and outputted through the roller shaft.
[0059] S7: Drying and heating: after the sheet material is processed in S6, it is dried by a drying and heating machine 6 and heated to a certain temperature to facilitate further calendering and output of the sheet material;
[0060] S8: Hot pressing, flattening and shaping, can also refer to Figure 2 As the material is inputted in S7, the sheet material can be pressed to the required thickness by the multiple groups of magnetic suspension rollers 701 inside the rolling device 7, so as to achieve the flattening and shaping of the sheet material;
[0061] S9: cutting and trimming, cutting the sheet material to a certain width by a cutter arranged at the output end of the roller pressing device 7, thereby trimming and shaping the sheet material;
[0062] S10: Rewinding: Rewinding the sheet outputted from S9 to complete the production and processing of the sheet.
[0063] In the process of using the roller pressing device 7, since the existing roller pressing equipment cannot be adjusted or is difficult to adjust, the present embodiment 1 is proposed:
[0064] like Figure 2 and Figure 3 As shown, a plurality of magnetic suspension rollers 701 for rolling materials are provided in the middle of the rolling device 7, and an output roller 703 is provided at the output end of the rolling device 7. The output roller 703 is installed at the output end of the rolling device 7 through positioning parts 702 provided at both ends, and a driving motor assembly 704 for providing rotational power to the output roller 703 is provided on the outer side of the positioning part 702.
[0065] Among them, a magnetic shaft 7014 is penetrated through the middle of the magnetic suspension roller 701, and a connecting positioning part 7017 for supporting the magnetic suspension roller 701 is sleeved in the middle of the magnetic shaft 7014. Electromagnetic positioning components 7011 are inserted into the two ends of the magnetic suspension roller 701. The electromagnetic positioning component 7011 cooperates with the magnetic gap between the internally arranged electromagnet 7020 and the magnetic shaft 7014. The electromagnetic positioning component 7011 is threadedly installed on the inner side of the rolling device 7 on both sides.
[0066] In addition, a plurality of arc-shaped support plates 7018 are provided on the outer side of the connection and positioning portion 7017 through a connecting rod, and the outer side of the support plates 7018 presses against the inner side of the magnetic suspension roller 701 .
[0067] The arc-shaped support plate 7018 is used to support the inner side of the magnetic suspension roller 701 and to position the magnetic suspension roller 701. During the rotation of the magnetic suspension roller 701, the arc-shaped support plate 7018 can support the inner side of the magnetic suspension roller 701 to avoid deformation of the magnetic suspension roller 701, thereby increasing the strength of the magnetic suspension roller 701 to a certain extent.
[0068] Furthermore, spherical grooves 7025 are provided at both ends of the magnetic shaft 7014 , and positioning plates 7013 are provided at both ends of the magnetic suspension roller 701 and extend inside the rolling device 7 , and hemispherical magnetic connection balls 7015 are provided inside the positioning plates 7013 .
[0069] According to the above structure, and referring to Figure 3 and Figure 4 The electromagnetic positioning components 7011 on both sides are installed on the inner side of the rolling devices 7 on both sides through a plurality of positioning bolts 7012, and the other ends of the positioning bolts 7012 are fixedly installed with positioning plates 7013 through nuts.
[0070] Furthermore, a plurality of mounting screw holes 7023 for threaded connection with the positioning bolts 7012 are provided on the side of the electromagnetic positioning component 7011 , and a positioning socket 7024 corresponding to the plurality of positioning bolts 7012 is provided on the surface of the positioning plate 7013 .
[0071] The electromagnetic positioning assembly 7011 is fixed by the rolling device 7 and the positioning bolts 7012, and an electromagnetic effect is generated by the electromagnet 7020 arranged inside the electromagnetic positioning assembly 7011. Then, after the electromagnetic coil 7021 on the electromagnet 7020 is energized, a magnetic field is generated inside the annular electromagnet 7020, and the magnetic axis 7014 in the middle is suspended.
[0072] Reference Figure 4 and Figure 5A fixed sleeve 7019 is provided on the opposite side of the two electromagnetic positioning components 7011. The fixed sleeve 7019 is clearance-matched with the inner side of the magnetic suspension roller 701. The electromagnet 7020 is fixedly arranged on the inner side of the fixed sleeve 7019, and the electromagnet 7020 is evenly distributed in a circular array.
[0073] Furthermore, an electromagnetic coil 7021 is wound around the outside of the electromagnet 7020, and multiple groups of electromagnetic coils 7021 on the outside of the electromagnet 7020 are connected end to end. The ends of the multiple groups of electromagnetic coils 7021 are inserted into the wire jack 7022 set on the side of the electromagnetic positioning component 7011 and connected to the power system inside the rolling device 7.
[0074] According to the above structure, when the magnetic axis 7014 is in the suspension process, the magnetic axis 7014 and the electromagnet 7020 are in a suspended state, and the magnetic suspension roller 701 is also in a suspended state with the fixed sleeve 7019. At this time, after a sheet is wrapped around the outside of the magnetic suspension roller 701, during the rolling process of the sheet, if it is necessary to adjust the spacing between adjacent magnetic suspension rollers 701, it is necessary to change the current of the electromagnetic coil 7021, thereby reducing the suspension stability of one of the magnetic axes 7014. At this time, the axis center of a single magnetic axis 7014 can be deviated below the axis center of the magnetic suspension roller 701, thereby increasing the spacing between adjacent magnetic suspension rollers 701.
[0075] Among them, in order to increase and decrease the electromagnetic strength of the electromagnet 7020, the current passing through the electromagnetic coil 7021 is controlled by the power system, and the power system includes a controller, a power module, a sensor and a power amplifier. Since adjusting the magnetic strength of the electromagnet 7020 is an existing technology, it will not be elaborated on.
[0076] Embodiment 2:
[0077] As in the technical solution of the first embodiment, the magnetic magnitude is adjusted by adjusting the current magnitude of the electromagnetic coil 7021, thereby realizing the rolling distance between two adjacent magnetic suspension rollers 701, which is used to control the thickness of the sheet. When the current of the electromagnetic coil 7021 becomes smaller, the lateral position of the magnetic axis 7014 will be unstable. Therefore, this embodiment is proposed:
[0078] like Figure 4 , Figure 6 and Figure 7 As shown, a positioning and pressing assembly 7016 is rotatably installed inside the spherical groove 7025 , and the positioning and pressing assembly 7016 is magnetically and slidably installed on the outside of the magnetic connection ball 7015 .
[0079] In addition, the positioning magnetic axis 7014 is elastically clamped between the positioning plates 7013 on both sides through the positioning pressing assembly 7016 .
[0080] Please refer to the attached Figure 7 The positioning and pressing assembly 7016 includes an extrusion head 70161 at the end, one end of the extrusion head 70161 is set to a hemispherical shape, and the other end of the extrusion head 70161 is integrally formed with an outer sleeve 70162, and the other end of the outer sleeve 70162 is slidably inserted with an inner rod 70163 inside, and the other end of the inner rod 70163 is provided with a magnetic connection end 70164, and the end of the magnetic connection end 70164 facing away from the inner rod 70163 is provided with a spherical groove 70165 for adapting to the outside of the magnetic connection ball 7015, and a spring 70166 is fixedly connected between the magnetic connection end 70164 and the extrusion head 70161, and the spring 70166 is sleeved on the outside of the outer sleeve 70162.
[0081] Among them, the extrusion head 70161 is pressed against the inside of the spherical groove 7025 by the spring 70166.
[0082] The extrusion heads 70161 at the ends of the positioning and pressing assemblies 7016 on both sides squeeze the spherical grooves 7025 at both ends of the magnetic axis 7014, so that the magnetic axis 7014 can be positioned, and horizontal movement of the magnetic axis 7014 can be avoided during the up and down movement. A spring 70166 is sleeved in the middle of the positioning and pressing assemblies 7016, and the sliding connection between the outer sleeve 70162 and the inner rod 70163 is cooperated, so that during the vertical movement of the magnetic axis 7014, the positioning and pressing assemblies 7016 can flexibly squeeze the magnetic axis 7014, and because of the magnetic sliding connection between the spherical groove 70165 and the magnetic connecting ball 7015, one end of the positioning and pressing assemblies 7016 can slide around the surface of the magnetic connecting ball 7015, and the other end can be continuously pressed inside the spherical groove 7025.
[0083] In addition, when the magnetic shaft 7014 and the electromagnet 7020 are not turned on, the outer side of the magnetic shaft 7014 is supported by the inner side of the electromagnetic positioning assembly 7011, so that the outer side of the magnetic shaft 7014 and the inner side of the electromagnet 7020 always maintain a clearance fit state.
[0084] Combining the first and second embodiments, during use, since the magnetic suspension roller 701 is suspended by electromagnetic means, there is a certain gap between the magnetic suspension roller 701 and the fixed sleeve 7019 and the electromagnetic positioning assembly 7011, and thus it has a certain elastic buffer space. When a sheet rolled between two adjacent magnetic suspension rollers 701 has a local bulge, it can be rolled by multiple groups of adjacent magnetic suspension rollers 701 to gradually flatten the bulge evenly.
[0085] The working principle of the present invention is:
[0086] The electromagnetic positioning assembly 7011 is fixed by the rolling device 7 and the positioning bolts 7012, and the electromagnetic effect is generated by the electromagnet 7020 arranged inside the electromagnetic positioning assembly 7011. Then, after the electromagnetic coil 7021 on the electromagnet 7020 is energized, a magnetic field is generated inside the annular electromagnet 7020, and the magnetic axis 7014 in the middle is suspended;
[0087] By adjusting the electromagnetic strength of the electromagnet 7020 to increase or decrease, the axis of a single magnetic axis 7014 can be deflected below the axis of the magnetic suspension roller 701, thereby increasing the spacing between adjacent magnetic suspension rollers 701, and cooperating with the positioning and pressing components 7016 on both sides to achieve the positioning of the magnetic axis 7014;
[0088] The magnetic suspension roller 701 is suspended by electromagnetic means. There is a certain gap between the magnetic suspension roller 701 and the fixed sleeve 7019 and the electromagnetic positioning component 7011, so that it has a certain elastic buffer space. When the sheet rolled between two adjacent magnetic suspension rollers 701 has local bulges, it can be rolled by multiple groups of adjacent magnetic suspension rollers 701.
[0089] The above is only a preferred embodiment of the present invention. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principles of the present invention, and these improvements and modifications should also be considered as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the art unless otherwise specified and limited.
Claims
1. A sheet production device, It is characterized in that include: A mixer (1), wherein the mixer (1) conveys the material to the interior of a mixer (3) via a screw conveyor (2), and the mixer (3) conveys the mixed material to the interior of an extruder (4) via a screw conveyor (2) thereafter, and the extruder (4) calenders and extrude the material and conveys it from a discharge end to an immersion tank (5) for cooling and forming, and then dries and heats the extruded material via a drying and heating machine (6) thereafter, until the extruded material is conveyed to a roller pressing device (7), and the extruded material is rolled to a desired thickness via the roller pressing device (7), and then rolled up via a winder (8) thereafter thereafter; Wherein, a plurality of magnetic suspension rollers (701) for rolling materials are provided in the middle of the rolling device (7), and an output roller (703) is provided at the output end of the rolling device (7); A magnetic shaft (7014) is provided in the middle of the magnetic suspension roller (701), and a connecting and positioning portion (7017) for supporting the magnetic suspension roller (701) is sleeved in the middle of the magnetic shaft (7014). Electromagnetic positioning components (7011) are inserted into the two ends of the magnetic suspension roller (701), and the electromagnetic positioning components (7011) cooperate with the magnetic shaft (7014) through the magnetic gap between the internally arranged electromagnet (7020), and the electromagnetic positioning components (7011) are threadedly installed on the inner side of the rolling devices (7) on both sides; Both ends of the magnetic shaft (7014) are provided with spherical grooves (7025); both ends of the magnetic suspension roller (701) are provided with positioning plates (7013) extending inside the rolling device (7); a hemispherical magnetic connection ball (7015) is provided inside the positioning plate (7013); a positioning and pressing assembly (7016) is rotatably installed inside the spherical groove (7025); and the positioning and pressing assembly (7016) is magnetically and slidably installed on the outside of the magnetic connection ball (7015); The positioning and pressing assembly (7016) comprises an extrusion head (70161) at the end, one end of the extrusion head (70161) is set to be hemispherical, and the other end of the extrusion head (70161) is integrally formed with an outer sleeve (70162), the other end of the outer sleeve (70162) is slidably inserted with an inner rod (70163) inside, and the other end of the inner rod (70163) is provided with a magnetic connection end (70164), and the end of the magnetic connection end (70164) facing away from the inner rod (70163) is provided with a spherical groove (70165) for adapting to the outer side of the magnetic connection ball (7015), and a spring (70166) is fixedly connected between the magnetic connection end (70164) and the extrusion head (70161), The spring (70166) is sleeved on the outside of the outer sleeve (70162); the extrusion head (70161) is pressed against the inside of the spherical groove (7025) by the spring (70166).
2. A sheet material production device according to claim 1, Features: The output roller (703) is installed at the output end of the roller pressing device (7) through the positioning parts (702) provided at both ends. A driving motor assembly (704) for providing rotational power to the output roller (703) is disposed on the outside of (702).
3. A sheet material production device according to claim 1, Features: The electromagnetic positioning components (7011) on both sides are installed on the inner side of the rolling devices (7) on both sides through a plurality of positioning bolts (7012), and the other ends of the positioning bolts (7012) are fixedly installed on the positioning plates (7013) through nuts.
4. A sheet material production device according to claim 1, Features: The positioning magnetic axis (7014) is elastically clamped between the positioning plates (7013) on both sides via a positioning pressing assembly (7016).
5. The sheet material production equipment according to claim 1, Features: A plurality of arc-shaped support plates (7018) are arranged on the outer side of the connection and positioning portion (7017) through a connecting rod, and the outer side of the support plates (7018) presses against the inner side of the magnetic suspension roller (701).
6. The sheet material production equipment according to claim 1, Features: A fixed sleeve (7019) is provided on opposite sides of the two electromagnetic positioning components (7011), the fixed sleeve (7019) is clearance-matched with the inner side of the magnetic suspension roller (701), the electromagnet (7020) is fixedly arranged on the inner side of the fixed sleeve (7019), and the electromagnet (7020) is evenly distributed in a ring array; An electromagnetic coil (7021) is wound around the outside of the electromagnet (7020), and multiple groups of electromagnetic coils (7021) on the outside of the electromagnet (7020) are connected end to end. The ends of the multiple groups of electromagnetic coils (7021) are inserted into the wire jack (7022) set on the side of the electromagnetic positioning component (7011) and connected to the power system inside the rolling device (7).
7. The sheet material production equipment according to claim 1, Features: The electromagnetic positioning component (7011) is provided with a plurality of mounting screw holes (7023) for threaded connection with the positioning bolts (7012) on the side surface, and the positioning plate (7013) is provided with positioning sockets (7024) corresponding to the plurality of positioning bolts (7012) on the surface.
8. The sheet material production equipment according to claim 1, Features: When the magnetic shaft (7014) and the electromagnet (7020) are not turned on, the outer side of the magnetic shaft (7014) is supported by the inner side of the electromagnetic positioning assembly (7011), so that the outer side of the magnetic shaft (7014) and the inner side of the electromagnet (7020) always maintain a clearance fit state.
9. A sheet production process, for using the sheet production device according to any one of claims 1 to 8, Features: The process steps include: S1: Mixing, by adding the raw materials for sheet production into the mixer (1), Preliminary mixing and discharge through the discharge port; S2: Screw conveying, the preliminary mixed raw materials output through the S1 outlet are conveyed from the feed end to the discharge end, and the sheet production raw materials are further mixed during the conveying process of the screw conveyor (2); S3: stirring, the mixed raw materials outputted from the discharge end of S1 are fed into the mixer (3), and are stirred by the mixer (3) to mix the materials evenly, and the discharge valve on the bottom side is opened for output, and the output is started to S4; S4: screw conveying, the material is conveyed and further stirred by a screw conveyor (2) arranged behind the mixer (3); S5: extrusion, extruding the stirred raw material through S4, extruding the raw material into a sheet through an extruder (4), and outputting; S6: Immersing in water for cooling and shaping. Since the sheet material outputted from S5 has a certain temperature and impurities or sticky substances on the outside of the sheet material are avoided, the sheet material outputted from S5 is initially cooled and cleaned through the immersion tank (5) and then outputted through the roller. S7: Drying and heating: after the flake material is processed in S6, it is dried by a drying and heating machine (6), heated to a certain temperature and output; S8: hot pressing, flattening and shaping. As the material is input in S7, the sheet material can be pressed to a desired thickness through the extrusion of multiple groups of magnetic suspension rollers (701) inside the rolling device (7), thereby achieving flattening and shaping of the sheet material. S9: cutting and trimming, using a cutter provided at the output end of the roller pressing device (7) to cut the sheet material to a certain width, thereby trimming and shaping the sheet material; S10: Rewinding: Rewinding the sheet outputted from S9 to complete the production and processing of the sheet.
Citation Information
Patent Citations
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