A type of inline rapid oven equipment

Abstract

This invention discloses a rapid inline oven device. Fixed plates are fixedly connected to the two inner side walls of the middle section of the outer frame housing. A first linear module is fixedly connected to the upper end of each fixed plate. A support frame is slidably connected to the first linear module, and a second linear module is fixedly connected to the support frame. A feeding / discharging connection device is slidably connected to the second linear module. A carrying platform is provided between one end of the fixed plates, and an empty magazine is placed on the carrying platform. A third linear module is fixedly connected to the inner side wall of the outer frame housing opposite the other end of the fixed plates. A lifting frame is slidably connected to the third linear module, and a fourth linear module is fixedly connected to the lifting frame. A fifth linear module is slidably connected to the fourth linear module. An upper oven is fixedly installed inside the outer frame housing above the carrying platform, and a lower oven is fixedly installed inside the outer frame housing below the carrying platform. The purpose of this invention is to provide a time-saving, labor-saving, and highly efficient rapid inline oven device.

Description

Technical Field

[0001] This invention relates to the field of parts processing equipment technology, specifically to an inline high-speed oven system. Background Technology

[0002] In many devices, steel sheets are essential components that need to be baked during the production process. Existing baking equipment requires manual loading of the steel sheets and feeding them into the oven for baking. This manual operation is time-consuming, labor-intensive, and reduces work efficiency. Summary of the Invention

[0003] In view of the above-mentioned shortcomings in the existing technology, the purpose of this invention is to provide a time-saving, labor-saving, and highly efficient online rapid oven device.

[0004] The technical solution adopted by the present invention to achieve the above-mentioned objective is as follows: a rapid inline oven device, comprising a frame outer cover, a lower oven, and an upper oven. Fixing plates are fixedly connected to the two inner sidewalls of the middle portion of the frame outer cover. A first linear module is fixedly connected to the upper end of each fixing plate. A support frame is fixedly connected to the upper end of the slide of the first linear module. A second linear module is fixedly connected to the support frame. An infeed / outfeed connection device is fixedly connected to the slide of the second linear module. A bearing platform is provided between one end of each fixing plate, and an empty magazine is placed on the bearing platform. A second linear module is fixedly connected to the inner sidewall of the frame outer cover opposite to the other end of each fixing plate. The three linear modules include a lifting frame fixedly connected to the slide of the third linear module, a fourth linear module fixedly connected to the lifting frame, and a fifth linear module fixedly connected to one end of the slide of the fourth linear module. The fifth linear module is used to carry an empty magazine containing steel plates. An upper oven is fixedly installed inside the frame housing above the support platform, and a lower oven is fixedly installed inside the frame housing below the support platform. In this invention, the first, second, third, fourth, and fifth linear modules all consist of linear guide rails and electric slides. The electric slides can automatically move on the linear guide rails.

[0005] In some embodiments, a number of legs are fixedly connected to the bottom of the lower end of the frame cover.

[0006] In some embodiments, the outer cover of the frame is provided with assembly line interfaces on opposite sides, and the assembly line interfaces are respectively arranged opposite to the infeed and discharge connection devices.

[0007] In some embodiments, the feeding and discharging device includes a material picking device and a material conveying device, both of which are fixedly connected to the slide table of the third linear module, with the material picking device positioned above the material conveying device.

[0008] In some embodiments, the material handling device includes a first mounting body, a robotic arm, a robotic claw, a movable block, a synchronous pulley, a synchronous belt, and a drive motor. The first mounting body is fixedly connected to the upper end of the slide of the third linear module. A movable groove is opened at the upper end of the first mounting body. Synchronous pulleys are rotatably connected to both ends of the movable groove. A synchronous belt is drivenly connected to the two sets of synchronous pulleys. A movable block is fixedly connected to the synchronous belt. The movable block is slidably connected in the movable groove. One end of the shaft of one set of synchronous pulleys passes through the first mounting body and is fixedly connected to the drive motor. The drive motor is fixedly connected to the outer wall of the first mounting body. A robotic arm is fixedly connected to the upper end of the movable block. A robotic claw is fixedly connected to the end of the robotic arm.

[0009] In some embodiments, the feeding device includes a second mounting body, a drive motor, a first gear, a second gear, a drive shaft, a first magnetic ring, a second magnetic ring, and a drive roller. The second mounting body is fixedly connected to the lower end of the slide of the second linear module. A drive groove is provided at the lower end of the second mounting body, and a drive shaft is rotatably connected in the drive groove. A first gear is fixedly connected to the drive shaft, and the first gear meshes with the second gear. The second gear is fixedly connected to the drive motor, which is fixedly connected to the lower end of the second mounting body. A plurality of first magnetic rings are fixedly connected to the drive shaft, and a second magnetic ring is disposed above the first magnetic rings. The second magnetic rings and the first magnetic rings are arranged perpendicularly to each other. The second magnetic rings are fixedly connected to one end of the drive roller, and the other end of the drive roller passes through the second mounting body and is positioned directly below the robotic arm.

[0010] In some embodiments, both the upper and lower ovens include an oven body, a sealing plate, a connecting plate, a lead screw linear module, and a sliding assembly. An opening is provided on one side of the oven body, and a sealing plate is slidably connected to the outer side of the opening. A connecting plate is fixedly connected to the outer end of the sealing plate. The upper end of the connecting plate is fixedly connected to the drive block of the lead screw linear module. The lead screw linear module is fixedly connected to the oven body on the upper side of the opening. The lower end of the connecting plate is fixedly connected to the sliding block of the sliding assembly. The sliding assembly is fixedly connected to the oven body opposite the lower end of the opening.

[0011] The beneficial effects of this invention are as follows: This device can automatically realize the input and output process of steel sheets through the feeding and discharging connection device. At the same time, through the internal third linear module, fourth linear module and fifth linear module, it can realize the transport of empty magazines to the upper or lower oven, and can also realize the removal from the oven. It realizes automated production operation, eliminates the need for manual loading and unloading operations, and greatly improves production efficiency. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0013] Figure 2 This is a schematic diagram of the internal structure of the frame outer cover of the present invention;

[0014] Figure 3 This is a schematic diagram of the connection structure of the first linear module of the present invention;

[0015] Figure 4 This is a schematic diagram of the connection structure of the third linear module of the present invention;

[0016] Figure 5 This is a schematic diagram of the material feeding and discharging connection device of the present invention;

[0017] Figure 6 This is a schematic diagram of the internal connection structure of the first mounting body of the present invention;

[0018] Figure 7 This is a schematic diagram of the internal connection structure of the second mounting body of the present invention;

[0019] Figure 8 This is a schematic diagram of the oven body connection structure of the present invention.

[0020] In the diagram: 1. Outer frame housing; 2. Lower oven; 3. Upper oven; 4. Fixing plate; 5. First linear module; 6. Support frame; 7. Second linear module; 8. Feed / discharge connection device; 9. Bearing platform; 10. Empty magazine; 11. Third linear module; 12. Lifting frame; 13. Fourth linear module; 14. Fifth linear module; 15. Support leg; 16. Production line connector; 17. First mounting body; 18. Robotic arm; 19. Robotic claw; 20. Movable block; 21. Synchronous pulley; 22. Synchronous belt; 23. Drive motor; 24. Second mounting body; 25. Transmission motor; 26. First gear; 27. Second gear; 28. Drive shaft; 29. ​​First magnetic ring; 30. Second magnetic ring; 31. Transmission roller; 32. Oven housing; 33. Sealing plate; 34. Connecting plate; 35. Lead screw linear module; 36. Sliding assembly. Detailed Implementation

[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0022] Please see Figure 1-8A rapid-fire oven assembly includes a frame housing 1, a lower oven 2, and an upper oven 3. Fixing plates 4 are fixedly connected to the two inner side walls of the middle section of the frame housing 1. A first linear module 5 is fixedly connected to the upper end of each fixing plate 4. A support frame 6 is fixedly connected to the upper end of the slide of the first linear module 5. A second linear module 7 is fixedly connected to the support frame 6. An infeed / outfeed connection device 8 is fixedly connected to the slide of the second linear module 7. A carrying platform 9 is provided between one end of each fixing plate 4, and an empty magazine 10 is placed on the carrying platform 9. A third linear module 11 is fixedly connected to the inner side wall of the frame housing 1 opposite to the other end of each fixing plate 4. A lifting frame 12 is fixedly connected to the slide of the third linear module 11, and a lifting frame 12 is fixedly connected to the lifting frame 12. The fourth linear module 13 is fixedly connected to one end of the fifth linear module 14 on its slide. The fifth linear module 14 is used to transport the empty magazine 10 containing steel plates. An upper oven 3 is fixedly installed inside the frame housing 1 above the support platform 9, and a lower oven 2 is fixedly installed inside the frame housing 1 below the support platform 9. In this invention, the first linear module 5, the second linear module 7, the third linear module 11, the fourth linear module 13, and the fifth linear module 14 all consist of linear guide rails and electric slides. The electric slides can automatically move on the linear guide rails. In specific use, the steel plates are first moved to the assembly line interface 16 through the feeding line on one side of the frame housing 1, and then through the first linear module 5. The feeding / discharging connection device 8 moves laterally at the assembly line interface 16, and is also moved vertically by the second linear module 7. Specifically, the feeding / discharging connection device 8 first grabs a steel sheet, then is moved to the bearing platform 9 by the first linear module 5, and then moved to an empty frame position of the empty magazine 10 by the second linear module 7. Next, the feeding / discharging connection device 8 feeds the steel sheet into the empty magazine 10. This process is repeated until the steel sheets are placed into the empty magazine 10. Then, the lifting frame 12 moves to the bearing platform 9 by the third linear module 11, and subsequently, the fifth linear module 14 on the lifting frame 12 moves to the position containing the steel sheet. At the location of the empty magazine 10, the transport device of the fifth linear module 14 moves into the carrying platform 9, loading the empty magazine 10 onto the transport device. The transport device then removes the empty magazine 10 via the fifth linear module 14 and raises or lowers the lifting frame 12 via the third linear module 11, thereby placing the empty magazine 10 into the upper oven 3 or lower oven 2. Once the steel sheets in the upper oven 3 or lower oven 2 are heated, the third linear module 11 first raises or lowers the lifting frame 12 to the upper oven 3 or lower oven 2. Then, the fourth linear module 13 positions the fifth linear module 14 opposite the upper oven 3 or lower oven 2. Finally, the fifth linear module 14 inserts the transport device into the upper oven 3 or lower oven 2.The empty magazine 10 is then removed from the oven by a transport device. Next, the third linear module 11 drives the lifting frame 12 to rise or fall to the assembly line interface 16. Then, through the assembly line interface 16 on the other side of the machine frame cover 1, the steel sheet in the empty magazine 10 is removed by the infeed / outfeed connection device 8 and sent to the downstream equipment, thus completing the entire steel sheet baking operation.

[0023] In some embodiments, a number of legs 15 are fixedly connected to the bottom of the lower end of the frame housing 1, and the legs 15 are used to support the entire device.

[0024] In some embodiments, the outer cover 1 of the frame is provided with a production line interface 16 on each of the opposite sides. The production line interface 16 is respectively arranged opposite to the infeed and discharge connection device 8. In use, the production line interface is connected to the production line to facilitate the transportation of steel sheets between the device.

[0025] In some embodiments, the feeding and discharging device 8 includes a picking device and a conveying device. Both the picking device and the conveying device are fixedly connected to the slide of the third linear module 11. The picking device is located above the conveying device. In use, the picking device is used to transport the steel sheet to the empty magazine 10, and the conveying device is used to take out the steel sheet from the empty magazine 10 and convey it to the downstream equipment.

[0026] In some embodiments, the material handling device includes a first mounting body 17, a robotic arm 18, a robotic gripper 19, a movable block 20, synchronous pulleys 21, a synchronous belt 22, and a drive motor 23. The first mounting body 17 is fixedly connected to the upper end of the slide of the third linear module 11. The upper end of the first mounting body 17 has a movable groove. Synchronous pulleys 21 are rotatably connected to both ends of the movable groove. Synchronous belts 22 are drivenly connected to the two sets of synchronous pulleys 21. Movable blocks 20 are fixedly connected to the synchronous belts 22 and are slidably connected in the movable groove. One end of the shaft of one set of synchronous pulleys 21 extends out of the first mounting body 17 and is fixedly connected to the drive motor 23. The drive motor 23 is fixedly connected to the slide of the third linear module 11. On the outer wall of the first mounting body 17, a mechanical arm 18 is fixedly connected to the upper end of a movable block 20, and a mechanical claw 19 is fixedly connected to the end of the mechanical arm 18. In specific operation, the mechanical arm 18 first drives the mechanical claw 19 to grab the steel sheet, and then the drive motor 23 drives the synchronous wheel 21 to rotate. The synchronous wheel 21 drives the synchronous belt 22 to rotate, and the synchronous belt 22 drives the movable block 20 to slide in the movable groove. Then, the movable block 20 drives the mechanical arm 18 to move relative to the outside of the first mounting body 17, so as to facilitate the mechanical claw 19 at the end of the mechanical arm 18 to grab the steel sheet. After that, the movable block 20 drives the mechanical arm 18 to move, and under the relative action of the mechanical arm 18, the steel sheet is placed on the conveying device.

[0027] In some embodiments, the feeding device includes a second mounting body 24, a drive motor 25, a first gear 26, a second gear 27, a drive shaft 28, a first magnetic ring 29, a second magnetic ring 30, and a drive roller 31. The second mounting body 24 is fixedly connected to the lower end of the slide of the second linear module 7. A drive groove is provided at the lower end of the second mounting body 24, and the drive shaft 28 is rotatably connected in the drive groove. The first gear 26 is fixedly connected to the drive shaft 28, and the first gear 26 meshes with the second gear 27. The second gear 27 is fixedly connected to the drive motor 25, which is fixedly connected to the lower end of the second mounting body 24. A plurality of first magnetic rings 29 are fixedly connected to the drive shaft 28. A second magnetic ring 30 is disposed above the first magnetic ring 29. The second magnetic ring 30 and the first magnetic ring 29 are arranged perpendicularly to each other. The second magnetic ring 30 is fixedly connected to one end of the transmission roller 31. The other end of the transmission roller 31 passes through the second mounting body 24 and is located directly below the robotic arm 18. In use, the transmission motor 25 drives the second gear 27 to rotate, the second gear 27 drives the first gear 26 to rotate, the first gear 26 drives the drive shaft 28 to rotate, the drive shaft 28 drives the first magnetic ring 29 to rotate, the first magnetic ring 29 drives the second magnetic ring 30 to rotate through magnetic force, the second magnetic ring 30 drives the transmission roller 31 to rotate, and the steel plate at the upper end of the transmission roller 31 is carried out through the transmission roller 31.

[0028] In some embodiments, both the upper oven 3 and the lower oven 2 include an oven body 32, a sealing plate 33, a connecting plate 34, a lead screw linear module 35, and a sliding assembly 36. An opening is provided on one side of the oven body 32, and the sealing plate 33 is slidably connected to the outside of the opening. The connecting plate 34 is fixedly connected to the outer end of the sealing plate 33. The upper end of the connecting plate 34 is fixedly connected to the drive block of the lead screw linear module 35. The lead screw linear module 35 is fixedly connected to the oven body 32 on the upper side of the opening. The lower end of the connecting plate 34 is fixedly connected to the sliding block of the sliding assembly 36. The sliding assembly 36 is fixedly connected to the oven body 32 opposite the lower end of the opening. In use, the lead screw linear module 35 drives the connecting plate 34 to slide, and the connecting plate 34 drives the sealing plate 33 to seal or open the opening of the oven body 32.

[0029] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A continuous high-speed oven equipment, comprising a frame housing (1), a lower oven (2), and an upper oven (3), characterized in that: Fixed plates (4) are fixedly connected to the two inner side walls of the middle part of the frame outer cover (1). A first linear module (5) is fixedly connected to the upper end of the fixed plate (4). A support frame (6) is fixedly connected to the upper end of the slide of the first linear module (5). A second linear module (7) is fixedly connected to the support frame (6). An infeed / outfeed coupling device (8) is fixedly connected to the slide of the second linear module (7). A bearing platform (9) is provided between one end of the fixed plate (4). An empty magazine (10) is placed on the bearing platform (9). The other end of the fixed plate (4) is opposite to the frame outer cover (1). A third linear module (11) is fixedly connected to the inner wall of the platform (9). A lifting frame (12) is fixedly connected to the slide of the third linear module (11). A fourth linear module (13) is fixedly connected to the lifting frame (12). One end of the slide of the fourth linear module (13) is fixedly connected to the fifth linear module (14). The fifth linear module (14) is used to carry an empty magazine (10) loaded with steel plates. An upper oven (3) is fixedly installed inside the frame cover (1) above the platform (9). A lower oven (2) is fixedly installed inside the frame cover (1) below the platform (9). The feeding and discharging device (8) includes a material picking device and a material conveying device. The material picking device and the material conveying device are both fixedly connected to the slide table of the third linear module (11). The material picking device is located above the material conveying device. The material conveying device includes a second mounting body (24), a drive motor (25), a first gear (26), a second gear (27), a drive shaft (28), a first magnetic ring (29), a second magnetic ring (30), and a drive roller (31). The second mounting body (24) is fixedly connected to the lower end of the slide of the second linear module (7). A drive groove is provided at the lower end of the second mounting body (24). The drive shaft (28) is rotatably connected in the drive groove. The first gear (26) is fixedly connected to the drive shaft (28). The first gear (26) and the second gear (27) are meshed together. The second gear (27) is fixedly connected to the transmission motor (25), the transmission motor (25) is fixedly connected to the lower end of the second mounting body (24), a plurality of first magnetic rings (29) are fixedly connected to the drive shaft (28), a second magnetic ring (30) is provided above the first magnetic ring (29), the second magnetic ring (30) and the first magnetic ring (29) are arranged perpendicularly to each other, the second magnetic ring (30) is fixedly connected to one end of the transmission roller (31), the other end of the transmission roller (31) passes through the second mounting body (24) and is located directly below the robotic arm (18).

2. The inline rapid oven equipment according to claim 1, characterized in that: The lower bottom of the frame cover (1) is fixedly connected with several legs (15).

3. The inline rapid oven equipment according to claim 1, characterized in that: The outer cover of the frame (1) is provided with a production line interface (16) on both sides, and the production line interface (16) is respectively set opposite to the material feeding and discharging connection device (8).

4. The inline rapid oven equipment according to claim 3, characterized in that: The material handling device includes a first mounting body (17), a robotic arm (18), a robotic claw (19), a movable block (20), a synchronous pulley (21), a synchronous belt (22), and a drive motor (23). The first mounting body (17) is fixedly connected to the upper end of the slide of the third linear module (11). The upper end of the first mounting body (17) is provided with a movable groove. The two ends of the movable groove are respectively rotatably connected to the synchronous pulleys (21). The two sets of synchronous pulleys (21) are connected to the synchronous belt (22). The movable block (20) is fixedly connected to the synchronous belt (22). The movable block (20) is slidably connected in the movable groove. One end of the shaft of one set of synchronous pulleys (21) passes through the first mounting body (17) and is fixedly connected to the drive motor (23). The drive motor (23) is fixedly connected to the outer wall of the first mounting body (17). The upper end of the movable block (20) is fixedly connected to the robotic arm (18). The end of the robotic arm (18) is fixedly connected to the robotic claw (19).

5. The inline rapid oven equipment according to claim 1, characterized in that: Both the upper oven (3) and the lower oven (2) include an oven body (32), a sealing plate (33), a connecting plate (34), a lead screw linear module (35), and a sliding component (36). The oven body (32) has an opening on one side, and the sealing plate (33) is slidably connected to the outside of the opening. The connecting plate (34) is fixedly connected to the outer end of the sealing plate (33). The upper end of the connecting plate (34) is fixedly connected to the drive block of the lead screw linear module (35). The lead screw linear module (35) is fixedly connected to the oven body (32) on the upper side of the opening. The lower end of the connecting plate (34) is fixedly connected to the sliding block of the sliding component (36). The sliding component (36) is fixedly connected to the oven body (32) opposite to the lower end of the opening.

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