A new type of galvanized steel wire polyurethane handrail belt and its manufacturing method

By using a method of co-extruding galvanized steel wire rope with polyurethane and canvas, the VOC pollution and high energy consumption problems caused by the existing polyurethane handrail belt coating and drying process have been solved, achieving environmentally friendly, low-cost and highly wear-resistant handrail belt production.

CN115744557BActive Publication Date: 2026-07-21EHC ELEVATOR RAIL SHANGHAI CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
EHC ELEVATOR RAIL SHANGHAI CO LTD
Filing Date
2023-01-04
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

Existing polyurethane handrails are produced through adhesive coating and drying processes, which leads to problems such as high VOC pollution from the adhesive, high energy consumption, and high cost.

Method used

Galvanized steel wire rope is used instead of copper-plated steel wire rope. It is directly co-extruded with polyurethane and canvas, eliminating the need for gluing and drying processes. The mechanical interlocking properties of galvanized steel wire rope and polyurethane, combined with high-strength canvas and V-block design, ensure the tensile strength and wear resistance of the handrail belt.

Benefits of technology

It reduces VOC emissions and energy consumption, reduces adhesive costs, improves the wear resistance and service life of the handrail belt, while maintaining good adhesion and corrosion resistance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a novel galvanized steel wire polyurethane handrail belt and a manufacturing method thereof, and relates to the technical field of handrail belts. The existing polyurethane handrail belt is composed of polyurethane, copper-plated steel wire rope and canvas, and is formed by co-extruding the copper-plated steel wire rope after a gluing and drying process, the polyurethane and the canvas. Therefore, the gluing is needed to ensure the pull-out force of the polyurethane and the steel wire rope, the glue has a large VOC pollution, the energy consumption is large during the glue drying, and the glue and electricity cost are high. The upper end of the handrail belt body is provided with a tensile layer, the two ends of the handrail belt body and the sliding layer between the lower part of the tensile layer are provided with a sliding layer, and the inner wall of the sliding layer is wrapped with canvas. Further, a steel wire layer is arranged in the inside of the tensile layer, the inside of the steel wire layer is provided with a galvanized steel wire rope, and the galvanized steel wire rope is provided with a plurality of galvanized steel wire ropes. A V-shaped block is arranged at the lower end of the tensile layer.
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Description

Technical Field

[0001] This invention relates to the field of handrail technology, specifically to a novel galvanized steel wire polyurethane handrail and its manufacturing method. Background Technology

[0002] The handrail system is an important safety component in escalators. Its primary function is to prevent passengers from accidentally slipping off the escalator. Secondly, because the handrail runs synchronously with the steps, it ensures that passengers can stand firmly and not fall. Escalators only gradually entered the practical stage after being equipped with handrail systems, and this is now a necessary device for escalators.

[0003] Existing polyurethane handrails are composed of polyurethane, copper-plated steel wire rope, and canvas. The copper-plated steel wire rope is coated with glue and dried before being extruded together with the polyurethane and canvas. Therefore, glue is required to ensure the pull-out force of the polyurethane and steel wire rope. The glue has high VOC pollution, high energy consumption during glue drying, and high glue and electricity costs. To address this, we provide a new type of galvanized steel wire polyurethane handrail and its manufacturing method. Summary of the Invention

[0004] The purpose of this invention is to provide a novel galvanized steel wire polyurethane handrail and its manufacturing method, in order to solve the problems mentioned in the background art, which are that the existing polyurethane handrail is composed of polyurethane, copper-plated steel wire rope and canvas. The copper-plated steel wire rope is coated with glue and dried before being extruded together with polyurethane and canvas. Therefore, glue is required to ensure the pull-out force of polyurethane and steel wire rope. The glue has high VOC pollution, high energy consumption during glue drying, and high glue and electricity costs.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a novel galvanized steel wire polyurethane handrail belt, comprising a handrail belt body, wherein a tensile layer is provided at the upper end of the handrail belt body, and a sliding layer is provided between the two ends of the handrail belt body and the lower part of the tensile layer, wherein the inner wall of the sliding layer is wrapped with canvas; Also includes: A steel wire layer is disposed inside the tensile layer, and a plurality of galvanized steel wire ropes are disposed inside the steel wire layer. The V-shaped block is located at the lower end of the tensile layer, and the V-shaped block and the handrail belt body are an integral structure.

[0006] Preferably, a first reinforcing layer is provided at the upper end of the steel wire layer, a second reinforcing layer is provided at the lower end of the steel wire layer, and a polyurethane surface layer is provided at the upper end of the first reinforcing layer.

[0007] Preferably, the manufacturing method of the novel galvanized steel wire polyurethane handrail includes the following steps: Step 1: Raw material selection. Select galvanized steel wire rope with suitable diameter and structure, install it on the unwinding machine, and pull it directly through the mold. Step 2: Drying TPU. Place the TPU granules in an oven for drying at 100-110℃ for 30 minutes to 2 hours. The maximum allowable moisture content of the material during TPU processing is 0.1%. Step 3: TPU extrusion. Add the dried TPU granules to the extruder and heat them. Set the temperature of the extruder barrel to 170-230℃. Step 4: Wrap the steel wire, then extrude the heated TPU material through an extruder and die to shape it, and then follow the instructions. Figure 2 The structure is wrapped around the galvanized steel wire rope selected in step 1; Step 5: Cover with canvas and install the canvas inside the handrail as shown in the diagram. Figure 2 ; Step Six: Cooling and Shaping. The processed handrail belt is pulled by a traction machine through a cooling water tank for cooling treatment. The water temperature in the cooling water tank is 10~20℃. Step 7: Cutting and splicing. The new galvanized steel wire polyurethane handrail belt is fed to the cutting machine, cut to the required length, and then spliced ​​at both ends to form a ring to complete the finished product. The galvanized steel wire rope is composed of the following structure: the steel wire body is high-strength steel wire drawn into shape, and the surface is a hot-dip galvanized layer. Between the galvanized layer and the steel wire rope is a zinc-iron alloy layer. The galvanized layer and the zinc-iron alloy layer provide the steel wire with excellent corrosion resistance. The present invention uses a thick galvanizing process. The excess galvanized layer on the surface provides additional lubrication between the steel wires. This lubrication allows the steel wires to play a surface protection role when subjected to friction, avoiding fatigue fracture caused by local pitting corrosion and increasing service life. The galvanized steel wire cord has a 3+9 structure, with three 0.278mm diameter steel wires inside and nine 0.304mm diameter steel wires outside. The inner and outer twist directions of the steel wires are both S or Z, and the contact between the wires with the same twist direction changes from point contact to line contact. This increases the rate of damage caused by friction on the surface of the steel wire during fatigue bending, thereby extending the life of the steel wire. The number of outer steel wires has been reduced from the traditional six to nine, which also helps to improve the bending fatigue life of the steel cord. The fatigue life is increased by more than 2 times according to the three-roll bending fatigue test. With the above changes, adhesives are no longer used to bond the steel wire and polyurethane in the production process, reducing the use of solvent-based adhesives and greatly reducing VOC emissions. The thick galvanized surface of the steel wire has a rough surface that can form a mechanical interlock with the polyurethane. After bending fatigue, the higher fatigue performance of the steel wire can compensate for the decrease in bonding ability, so that the overall fatigue performance of the handrail is equivalent to that of the current product, but this product greatly reduces VOC emissions in the manufacturing process. The cutting machine includes a support base, a movable cavity at the center of the support base, connecting frames at both ends of the movable cavity and welded to the support base, a conveying mechanism inside the movable cavity, a transmission roller inside the conveying mechanism, and a cutting blade above the conveying mechanism.

[0008] Preferably, the upper end of the cutting blade is provided with a blade fixing frame, and the cutting blade is fixed to the blade fixing frame by an external bolt, and a cutting frame is provided on the upper exterior of the blade fixing frame.

[0009] Preferably, the cutting frame has an internal mounting base plate, a servo motor is provided on one side of the mounting base plate, a ball screw is provided at one end of the servo motor, a screw moving seat is provided outside the ball screw, and the screw moving seat moves laterally along the ball screw. The blade fixing frame is fixed to the screw moving seat by external bolts.

[0010] Preferably, the lower surface of the cutting frame is provided with a movable opening, and the movable opening is an integral structure with the cutting frame.

[0011] Preferably, the upper end of the cutting frame is provided with a protective plate, and both ends of the protective plate are provided with protective plate fixing pieces, and the protective plate fixing pieces are threadedly connected to the cutting frame by external bolts.

[0012] Preferably, both ends of the cutting frame are provided with a heightening frame, and the heightening frame and the cutting frame are an integral structure. A side fixing plate is provided on one side of the heightening frame, and the side fixing plate and the heightening frame are an integral structure. The side fixing plate is threadedly connected to the support seat by threaded fasteners.

[0013] Preferably, the conveying mechanism is provided with fixed clamps on both sides, and an electric push rod mechanism is provided on one side of the fixed clamp. The connection end of the electric push rod mechanism and the fixed clamp is provided with a fixed plate, and the fixed plate is welded to the electric push rod mechanism. Fixed bolts are provided around the fixed plate, and the fixed plate is threadedly connected to the fixed clamp through the fixed bolts.

[0014] Preferably, the electric push rod mechanism is provided with a push rod fixing frame on the outside, and both ends of the push rod fixing frame are provided with hexagonal bolts, and the push rod fixing frame is fixedly connected to the support base by the hexagonal bolts.

[0015] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention incorporates a steel wire layer within the tensile layer of the handrail belt body, and a galvanized steel wire rope within this layer. The internal tensile layer of the handrail belt body is a high-strength galvanized steel wire rope with a suitable diameter and structure, ensuring the tensile strength of the handrail belt. The galvanized surface layer ensures the adhesion between the steel wire rope and the polyurethane. The galvanized steel wire rope has a diameter of 1.13mm, a structure of 3*0.2+9*0.35, a breaking strength of over 1800N, and the same twist direction for both inner and outer layers. The galvanized weight is 20-40g / kg. The identical twist direction ensures line contact between the wire rope strands, reducing the possibility of early fatigue peeling due to mutual friction. The thicker galvanized layer not only protects the steel wires from punctures but also increases the self-lubricating ability between the wires, providing a longer service life. The relatively rough structure of the hot-dip galvanized surface enhances the initial adhesion to the polyurethane. Because the galvanized steel wire strands are relatively thin… Therefore, the bending fatigue performance of the steel wire is better than that of the traditional structure. In summary, the basic product does not require the addition of a special adhesive coating. The new polyurethane handrail belt of this application is composed of polyurethane, galvanized steel wire rope, and canvas. It can be formed by directly passing the galvanized steel wire rope through the mold and extruding it together with the polyurethane and canvas. The galvanized layer of the steel wire has good adhesion to the polyurethane, which can meet the usage requirements. Compared with the existing copper steel wire rope, which requires glue to ensure the pull-out force of the polyurethane and steel wire rope, its advantages are: environmentally friendly performance with no VOC pollution, low energy consumption without heating and drying, and low cost. This application reduces the VOC of glue to 0, the energy consumption of glue drying to 0, and the glue cost to about 20%. That is, compared with copper plating, the cost increase of galvanizing is only about 20% of the glue and electricity costs. At the same time, the adhesion between the glue-free galvanized steel wire rope and polyurethane is 1.6 times that of the glue-free copper steel wire rope and polyurethane, exceeding the required specifications by 20%.

[0016] 2. The main body of the handrail is made of polyurethane, a high-elastic material that is fatigue-resistant and bend-resistant, ensuring the bending operation of the handrail. Furthermore, the main body of the handrail is made of polyurethane material with good hygiene properties, which can come into direct contact with the human body. The inner side of the main body of the handrail is equipped with a friction-resistant and anti-static canvas layer, which uses 0.8mm thick nylon canvas with conductive fibers to achieve wear-resistant and anti-static effects, improving service life and safety of use.

[0017] 3. By installing V-shaped blocks of polyurethane material on the lower side of the sliding layer of the handrail body, the handrail is ensured to remain centered during operation. The excellent wear resistance of polyurethane material ensures the service life of the handrail. TPU material with a hardness of 85~95A is used. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2This is a schematic diagram of the internal structure of the handrail strap body and the tensile layer of the present invention; Figure 3 This is a flowchart of the handrail strap manufacturing method of the present invention; Figure 4 This is a top view of the overall structure of the cutting machine of the present invention; Figure 5 This is a schematic diagram of the left side structure of the cutting frame of the present invention; Figure 6 This is a schematic diagram of the internal structure of the cutting frame of the present invention; Figure 7 This is a schematic diagram of the galvanized steel wire cord structure of the present invention; In the diagram: 1. Handrail main body; 2. Tensile layer; 3. Sliding layer; 4. V-block; 5. Polyurethane surface layer; 6. First reinforcing layer; 7. Second reinforcing layer; 8. Steel wire layer; 9. Galvanized steel wire rope; 10. Support base; 11. Conveying mechanism; 12. Transmission roller; 13. Connecting frame; 14. Moving cavity; 15. Fixed clamp; 16. Electric push rod mechanism; 17. Push rod fixing frame; 18. Hex bolt; 19. Fixing plate; 20. Fixing bolt; 21. Cutting frame; 22. Protective plate; 23. Side fixing plate; 24. Threaded fastener; 25. Heightening frame; 26. Protective plate fixing piece; 27. Cutting blade; 28. Blade fixing frame; 29. ​​Ball screw; 30. Screw moving seat; 31. Servo motor; 32. Mounting base plate; 33. Moving opening; 34. Canvas. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0020] Please see Figure 1-7 An embodiment of the present invention provides: a novel galvanized steel wire polyurethane handrail, comprising a handrail body 1, an anti-tensile layer 2 provided at the upper end of the handrail body 1, a sliding layer 3 provided between the two ends of the handrail body 1 and below the anti-tensile layer 2, and the inner wall of the sliding layer 3 being wrapped with canvas 34. Also includes: The steel wire layer 8 is disposed inside the tensile layer 2. Galvanized steel wire ropes 9 are disposed inside the steel wire layer 8, and there are several galvanized steel wire ropes 9. V-shaped block 4 is located at the lower end of tensile layer 2, and V-shaped block 4 is an integral structure with handrail belt body 1.

[0021] The galvanized steel wire rope 9 can be directly extruded through a mold together with polyurethane and canvas 34. The galvanized layer of the steel wire has good adhesion to the polyurethane, which can meet the usage requirements. Compared with the existing copper steel wire rope, which requires glue to ensure the pull-out force of polyurethane and steel wire rope, its advantages are: environmentally friendly performance with no VOC pollution, low energy consumption without heating and drying, and low cost. This application reduces the VOC of glue to 0, the energy consumption of glue drying to 0, and the glue cost to about 20%. That is, compared with copper plating, the cost increase of galvanizing is only about 20% of the glue and electricity costs. At the same time, the adhesion between glue-free galvanized steel wire rope 9 and polyurethane is 1.6 times that of glue-free copper steel wire rope and polyurethane, exceeding the required specifications by 20%.

[0022] Please see Figure 2 A first reinforcing layer 6 is provided at the upper end of the steel wire layer 8, and a second reinforcing layer 7 is provided at the lower end of the steel wire layer 8. A polyurethane surface layer 5 is provided at the upper end of the first reinforcing layer 6 to improve the reinforcing performance of the steel wire layer 8.

[0023] Please see Figure 1-6 A method for manufacturing a novel galvanized steel wire polyurethane handrail includes the following steps: Step 1: Raw material selection. Select galvanized steel wire rope with suitable diameter and structure, install it on the unwinding machine, and pull it directly through the mold. Step 2: Drying TPU. Place the TPU granules in an oven for drying at 100-110℃ for 30 minutes to 2 hours. The maximum allowable moisture content of the material during TPU processing is 0.1%. Step 3: TPU extrusion. Add the dried TPU granules to the extruder and heat them. Set the temperature of the extruder barrel to 170-230℃. Step 4: Wrap the steel wire, then extrude the heated TPU material through an extruder and die to shape it, and then follow the instructions. Figure 2 The structure is wrapped around the galvanized steel wire rope selected in step 1; Step 5: Cover with canvas and install the canvas inside the handrail as shown in the diagram. Figure 2 ; Step Six: Cooling and Shaping. The processed handrail belt is pulled by a traction machine through a cooling water tank for cooling treatment. The water temperature in the cooling water tank is 10~20℃. Step 7: Cutting and splicing. The new galvanized steel wire polyurethane handrail belt is fed to the cutting machine, cut to the required length, and then spliced ​​at both ends to form a ring to complete the finished product. The galvanized steel wire rope 9 is composed of the following structure: the steel wire body is high-strength steel wire drawn into shape, and the surface is a hot-dip galvanized layer. Between the galvanized layer and the steel wire rope is a zinc-iron alloy layer. The galvanized layer and the zinc-iron alloy layer provide the steel wire with excellent corrosion resistance. The present invention uses a thick galvanizing process. The excess galvanized layer on the surface provides additional lubrication between the steel wires. This lubrication allows the steel wire to play a surface protection role when subjected to friction, avoiding fatigue fracture caused by local pitting corrosion and increasing service life. like Figure 7 As shown, the galvanized steel wire cord has a 3+9 structure, with three 0.278mm diameter steel wires inside and nine 0.304mm diameter steel wires outside. The inner and outer twist directions of the steel wires are both S or Z, and the contact between the steel wires with the same twist direction changes from point contact to line contact. This increases the rate of damage caused by friction on the surface of the steel wire during fatigue bending, thereby extending the life of the steel wire. The number of outer steel wires is reduced from the traditional six to nine, which also helps to improve the bending fatigue life of the steel cord. The fatigue life is increased by more than 2 times according to the three-roll bending fatigue test. With the above changes, adhesives are no longer used to bond the steel wire and polyurethane in the production process, reducing the use of solvent-based adhesives and greatly reducing VOC emissions. The thick galvanized surface of the steel wire has a rough surface that can form a mechanical interlock with the polyurethane. After bending fatigue, the higher fatigue performance of the steel wire can compensate for the decrease in bonding ability, so that the overall fatigue performance of the handrail is equivalent to that of the current product, but this product greatly reduces VOC emissions in the manufacturing process. The cutting machine includes a support base 10, a moving cavity 14 at the center of the support base 10, a connecting frame 13 at both ends of the moving cavity 14, and the connecting frame 13 is welded to the support base 10. A conveying mechanism 11 is provided inside the moving cavity 14, a transmission roller 12 is provided inside the conveying mechanism 11, and a cutting blade 27 is provided above the conveying mechanism 11 to cut the polyurethane handrail belt.

[0024] Please see Figure 5 The upper end of the cutting blade 27 is provided with a blade fixing bracket 28, and the cutting blade 27 is fixed to the blade fixing bracket 28 by external bolts. The upper end of the blade fixing bracket 28 is provided with a cutting bracket 21 to fix the cutting blade 27.

[0025] Please see Figure 6 The cutting frame 21 has an internal mounting base plate 32. A servo motor 31 is mounted on one side of the mounting base plate 32. A ball screw 29 is mounted on one end of the servo motor 31. A screw moving seat 30 is mounted on the outside of the ball screw 29. The screw moving seat 30 moves laterally along the ball screw 29. The blade fixing frame 28 is fixed to the screw moving seat 30 by external bolts to form a screw moving slide rail, which drives the cutting blade 27 to move laterally to perform the cutting operation.

[0026] Please see Figure 6 The lower surface of the cutting frame 21 is provided with a movable opening 33, and the movable opening 33 is an integral structure with the cutting frame 21, which facilitates the lateral movement of the blade holder 28 and the cutting blade 27.

[0027] Please see Figure 4 , 5 The upper end of the cutting frame 21 is provided with a protective plate 22. Both ends of the protective plate 22 are provided with protective plate fixing pieces 26. The protective plate fixing pieces 26 are threadedly connected to the cutting frame 21 by external bolts, which protects the parts installed inside the cutting frame 21.

[0028] Please see Figure 4 , 5 Both ends of the cutting frame 21 are equipped with a heightening frame 25, and the heightening frame 25 and the cutting frame 21 are an integral structure. A side fixing plate 23 is provided on one side of the heightening frame 25, and the side fixing plate 23 and the heightening frame 25 are an integral structure. The side fixing plate 23 is threadedly connected to the support base 10 through threaded fasteners 24, which facilitates the fixing and disassembly of the cutting frame 21, allows it to be replaced independently, and also allows its position to be moved.

[0029] Please see Figure 4 The conveying mechanism 11 has fixed clamping plates 15 on both sides. An electric push rod mechanism 16 is provided on one side of the fixed clamping plate 15. A fixed plate 19 is provided at the connection end between the electric push rod mechanism 16 and the fixed clamping plate 15. The fixed plate 19 is welded to the electric push rod mechanism 16. Fixed bolts 20 are provided around the fixed plate 19. The fixed plate 19 is threadedly connected to the fixed clamping plate 15 through the fixed bolts 20. The two electric push rod mechanisms 16 drive the two fixed clamping plates 15 to clamp and squeeze the passing handrail belt to fix it, and then perform the cutting operation.

[0030] Please see Figure 4 The electric push rod mechanism 16 is provided with a push rod fixing frame 17 on its outside. Both ends of the push rod fixing frame 17 are provided with hexagonal bolts 18, and the push rod fixing frame 17 is fixedly connected to the support base 10 through the hexagonal bolts 18 to fix the electric push rod mechanism 16.

[0031] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A method for manufacturing a novel galvanized steel wire polyurethane handrail, the handrail comprising a handrail body (1), an anti-tensile layer (2) provided at the upper end of the handrail body (1), a sliding layer (3) provided between the two ends of the handrail body (1) and below the anti-tensile layer (2), the inner wall of the sliding layer (3) being wrapped with canvas (34); Its features are: Also includes: A steel wire layer (8) is disposed inside the tensile layer (2), and a galvanized steel wire rope (9) is disposed inside the steel wire layer (8), and a plurality of galvanized steel wire ropes (9) are disposed therein; V-shaped block (4) is located at the lower end of the tensile layer (2), and the V-shaped block (4) and the handrail belt body (1) are an integral structure; The manufacturing method includes the following steps: Step 1: Raw material selection. Select galvanized steel wire rope with suitable diameter and structure, install it on the unwinding machine, and pull it directly through the mold. Step 2: Drying TPU. Place the TPU granules in an oven for drying at 100-110℃ for 30 minutes to 2 hours. The maximum allowable moisture content of the material during TPU processing is 0.1%. Step 3: TPU extrusion. Add the dried TPU granules to the extruder and heat them. Set the temperature of the extruder barrel to 170-230℃. Step 4: Wrapping with steel wire. The heated TPU material is shaped and extruded through an extruder and an extrusion die, and then wrapped around the galvanized steel wire rope selected in Step 1. Step 5: Cover with canvas and install the canvas inside the handrail strap; Step Six: Cooling and Shaping. The processed handrail belt is pulled by a traction machine through a cooling water tank for cooling treatment. The water temperature in the cooling water tank is 10~20℃. Step 7: Cutting and splicing. The new galvanized steel wire polyurethane handrail belt is fed to the cutting machine, cut to the required length, and then spliced ​​at both ends to form a ring to complete the finished product. The galvanized steel wire rope is composed of the following structure: the steel wire body is high-strength steel wire drawn into shape, the surface is a hot-dip galvanized layer, and there is a zinc-iron alloy layer between the galvanized layer and the steel wire rope. The thick galvanizing process is adopted. The excess galvanized layer on the surface provides additional lubrication between the steel wires. When the steel wire is subjected to friction, it plays a surface protection role, avoids fatigue fracture caused by local pitting corrosion, and increases service life. The galvanized steel wire rope has a 3+9 structure, with three 0.278mm diameter steel wires inside and nine 0.304mm diameter steel wires outside. The inner and outer twist directions of the steel wires are both S or Z, and the contact between the steel wires with the same twist direction changes from point contact to line contact. This increases the rate of damage caused by friction on the surface of the steel wire during fatigue bending, thereby extending the life of the steel wire. The number of outer steel wires has been changed from the traditional six to nine. According to the three-roll bending fatigue test, the fatigue life has increased by more than two times. The production process no longer uses adhesives to bond steel wire and polyurethane, reducing the use of solvent-based adhesives and greatly reducing VOC emissions. The thick galvanized surface of the steel wire has a rough surface that can form a mechanical interlock with the polyurethane. After bending fatigue, the higher fatigue performance of the steel wire can compensate for the decrease in bonding ability, so that the overall fatigue performance of the handrail is equivalent to that of current products. The cutting machine includes a support base (10), a moving cavity (14) is provided at the center of the support base (10), a connecting frame (13) is provided at both ends of the moving cavity (14), and the connecting frame (13) is welded to the support base (10). A conveying mechanism (11) is provided inside the moving cavity (14), a transmission roller (12) is provided inside the conveying mechanism (11), and a cutting blade (27) is provided above the conveying mechanism (11).

2. The manufacturing method of a novel galvanized steel wire polyurethane handrail according to claim 1, characterized in that: The upper end of the cutting blade (27) is provided with a blade fixing frame (28), and the cutting blade (27) is fixed to the blade fixing frame (28) by an external bolt. The upper end of the blade fixing frame (28) is provided with a cutting frame (21).

3. The manufacturing method of a novel galvanized steel wire polyurethane handrail according to claim 2, characterized in that: The cutting frame (21) is provided with an internal mounting base plate (32). A servo motor (31) is provided on one side of the mounting base plate (32). A ball screw (29) is provided at one end of the servo motor (31). A screw moving seat (30) is provided on the outside of the ball screw (29). The screw moving seat (30) moves laterally along the ball screw (29). The blade fixing frame (28) is fixed to the screw moving seat (30) by external bolts.

4. The manufacturing method of a novel galvanized steel wire polyurethane handrail according to claim 3, characterized in that: The lower surface of the cutting frame (21) is provided with a movable opening (33), and the movable opening (33) and the cutting frame (21) are an integral structure.

5. The manufacturing method of a novel galvanized steel wire polyurethane handrail according to claim 3, characterized in that: The upper end of the cutting frame (21) is provided with a protective plate (22), and both ends of the protective plate (22) are provided with protective plate fixing pieces (26), and the protective plate fixing pieces (26) are threadedly connected to the cutting frame (21) by external bolts.

6. The manufacturing method of a novel galvanized steel wire polyurethane handrail according to claim 3, characterized in that: The lower ends of both ends of the cutting frame (21) are provided with a heightening frame (25), and the heightening frame (25) and the cutting frame (21) are an integral structure. A side fixing plate (23) is provided on one side of the heightening frame (25), and the side fixing plate (23) and the heightening frame (25) are an integral structure. The side fixing plate (23) is threadedly connected to the support base (10) by a threaded fastener (24).

7. The manufacturing method of a novel galvanized steel wire polyurethane handrail according to claim 1, characterized in that: The conveying mechanism (11) is provided with fixed clamps (15) on both sides. An electric push rod mechanism (16) is provided on one side of the fixed clamp (15). A fixed plate (19) is provided at the connection end between the electric push rod mechanism (16) and the fixed clamp (15). The fixed plate (19) is welded to the electric push rod mechanism (16). Fixed bolts (20) are provided around the fixed plate (19). The fixed plate (19) is threadedly connected to the fixed clamp (15) through the fixed bolts (20).

8. The manufacturing method of a novel galvanized steel wire polyurethane handrail according to claim 7, characterized in that: The electric push rod mechanism (16) is provided with a push rod fixing frame (17) on the outside. Both ends of the push rod fixing frame (17) are provided with hexagonal bolts (18), and the push rod fixing frame (17) is fixedly connected to the support base (10) by the hexagonal bolts (18).