A cylinder production line

CN115781418BActive Publication Date: 2026-09-08SHANDONG HANYE MACHINERY CO LTD +1
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Patent Information

Application Number
CN202211718566.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-30
Publication Date
2026-09-08
Estimated Expiration
2042-12-30

AI Technical Summary

Technical Problem

[0004]目前单体液压支柱的缸体在生产过程中,需要将缸体依次在车床、镗床上加工,加工完成后在对缸体的两端外壁进行铣槽,缸体先运输至车床一侧进行外圆车削,外圆车削后的的缸体再输送至镗床上进行镗内孔,镗内孔完成后的缸体在转移至铣槽处进行铣槽,整个过程中缸体都需要通过人工进行转运,无法实现流水线式的生产,导致缸体的生产速度慢,而且缸体的转运需要耗费大量的人工,人工成本高

Benefits of technology

本缸体生产线的机械手能够将上料装置上的缸体依次输送给车床、镗床和铣槽装置,车床能够对缸体进行外圆车削,镗床能够对缸体镗内孔,铣槽装置能够在缸体两端外壁铣槽,卸料装置能够将铣槽后的缸体输送至储料装置上,从而实现了缸体的流水线式的生产,缸体的加工的自动化程度高,在加工过程中缸体不需要进行输送,使缸体加工速度快,节省了大量的人工,降低了人工成本。

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Abstract

A cylinder production line belongs to the technical field of cylinder production equipment. Its characterized in that: it comprises a feeding device, a lathe, a boring machine, a slot milling device, a storage device arranged in sequence, a mechanical hand arranged between the feeding device and the slot milling device, and a discharging device arranged between the slot milling device and the storage device. The mechanical hand sequentially delivers the cylinder on the feeding device to the lathe, the boring machine and the slot milling device. The mechanical hand of the cylinder production line can sequentially deliver the cylinder on the feeding device to the lathe, the boring machine and the slot milling device. The lathe can perform external turning of the cylinder. The boring machine can bore the inner hole of the cylinder. The slot milling device can mill slots on the outer wall of both ends of the cylinder. The discharging device can deliver the cylinder after slot milling to the storage device, thereby realizing the production of the cylinder in a flow line mode. The degree of automation of the cylinder processing is high. The cylinder does not need to be transported during the processing, so the cylinder processing speed is fast, a large amount of labor is saved, and the labor cost is reduced.
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Description

Technical Field

[0001] A cylinder block production line, belonging to the technical field of cylinder block production equipment. Background Technology

[0002] A single retractable hydraulic prop refers to a prop that uses fluid pressure to generate working resistance and achieves lifting and unloading. A single hydraulic prop consists of a cylinder, piston, valves, and other parts. The three-way valve is the heart of the external injection type single hydraulic prop; it comprises a check valve, an unloading valve, and a safety valve. The check valve supplies fluid to the prop, the unloading valve unloads fluid and allows the prop to return to its original position, and the safety valve ensures the prop maintains constant resistance.

[0003] During the production of a single hydraulic prop cylinder, the cylinder body needs to be machined in sequence: turning the outer diameter, boring the inner hole, and milling the groove. Turning the outer diameter means turning the outer diameter of the cylinder body to ensure the accuracy of the outer diameter. Boring the inner hole means machining the inner wall of the cylinder body to ensure the accuracy of the inner diameter. Milling the groove refers to milling a groove on one side of the outer wall at the end of the cylinder body to axially lock the cylinder body and the base through a steel wire.

[0004] Currently, the cylinder body of a single hydraulic prop needs to be machined sequentially on a lathe and a boring machine during the production process. After machining, grooves are milled on the outer walls of both ends of the cylinder body. The cylinder body is first transported to one side of the lathe for external turning. After external turning, the cylinder body is then transported to the boring machine for internal boring. After internal boring, the cylinder body is transferred to the groove milling area for groove milling. Throughout the entire process, the cylinder body needs to be manually transferred, which makes it impossible to achieve assembly line production. This results in slow cylinder body production speed and requires a lot of manual labor for cylinder body transfer, leading to high labor costs. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a cylinder production line that can automatically complete the outer turning, boring and milling of cylinder blocks, so as to realize the assembly line production of cylinder blocks.

[0006] The technical solution adopted by the present invention to solve its technical problem is: the cylinder production line is characterized by: including a feeding device, a lathe, a boring machine, a milling device, and a storage device arranged in sequence, a robot arm arranged between the feeding device and the milling device, and an unloading device arranged between the milling device and the storage device, wherein the robot arm transports the cylinders on the feeding device to the lathe, the milling machine and the milling device in sequence.

[0007] Preferably, two robotic arms are provided, one positioned between the loading device and the lathe, and the other positioned between the lathe and the milling device. One robotic arm transports the cylinder block from the loading device to the lathe, while the other robotic arm can transfer the machined cylinder block from the lathe to the boring machine and the milling device, ensuring the cylinder block loading speed and preventing the lathe or boring machine from being idle.

[0008] Preferably, two boring machines are arranged side by side. This arrangement ensures that the boring speed of the cylinder block's inner bore matches the turning speed of the lathe's outer diameter, preventing idle time on the lathe.

[0009] Preferably, a transfer device is provided between the lathe and the boring machine. The transfer device can temporarily store the cylinder block after it has been turned by the lathe, so that both the lathe and the boring machine can work at full capacity.

[0010] Preferably, the unloading device includes an unloading cylinder and a cylinder pusher plate. One end of the cylinder pusher plate is rotatably connected to the storage device, and the other end extends to the lower part of the milling device. The piston rod of the unloading cylinder is connected to the cylinder pusher plate. The unloading cylinder pushes the cylinder pusher plate to move, causing the cylinder pusher plate to push the milled cylinder on the milling device onto the storage device, thereby realizing the automatic unloading of the cylinder after milling.

[0011] Preferably, the cylinder push plate has a baffle at the end away from the storage device, and the baffle is inclined upwards gradually in the direction away from the storage device. The baffle on the cylinder push plate can block the cylinder to prevent it from falling off the cylinder push plate.

[0012] Preferably, the storage device includes a storage platform that is gradually inclined downwards away from the milling device, and a storage baffle is provided at the end of the storage platform away from the milling device. The unloading device pushes the cylinder onto the storage platform, which is inclined, allowing the cylinders to be closely arranged on the platform, facilitating subsequent transfer of the cylinders.

[0013] Preferably, the feeding device includes a feeding platform, a lifting device, and an axial positioning device. The feeding platform is inclined and gradually decreases in the direction of approaching the lathe. A feeding baffle is provided at the end of the feeding platform near the lathe. The lifting device and the axial positioning device are both located at the end of the feeding platform near the lathe. The lifting device is set below the feeding platform, and the axial positioning device is set above the feeding platform. The axial positioning device and the lifting device are positioned opposite each other.

[0014] Compared with the prior art, the beneficial effects of this invention are: The robotic arm on this cylinder block production line can sequentially transport cylinder blocks from the loading device to a lathe, boring machine, and milling device. The lathe can perform external turning on the cylinder block, the boring machine can bore the internal hole of the cylinder block, and the milling device can mill grooves on the outer walls at both ends of the cylinder block. The unloading device can transport the milled cylinder block to the storage device, thus realizing a streamlined production line for cylinder blocks. The cylinder block processing has a high degree of automation. During the processing, the cylinder block does not need to be transported, which makes the cylinder block processing speed fast, saves a lot of manpower, and reduces labor costs. Attached Figure Description

[0015] Figure 1 This is a front view schematic diagram of the cylinder block production line.

[0016] Figure 2 This is a three-dimensional schematic diagram of the feeding device.

[0017] Figure 3 for Figure 2 A magnified view of a portion of point A in the middle.

[0018] Figure 4 This is a front view schematic diagram of the robotic arm.

[0019] Figure 5 for Figure 4 A magnified view of a section at point B.

[0020] Figure 6 This is a schematic diagram of the robotic arm from the left.

[0021] Figure 7 This is a front view schematic diagram of a lathe.

[0022] Figure 8 for Figure 7 A magnified view of a section at point C.

[0023] Figure 9 A front view schematic diagram showing the installation of the push device, tool post translation device, and tool post feed device at one end of a lathe.

[0024] Figure 10 for Figure 9 A magnified view of a section at point D.

[0025] Figure 11 This is a three-dimensional schematic diagram of the lifting device.

[0026] Figure 12 This is a three-dimensional schematic diagram of the positioning device.

[0027] Figure 13 This is a top view of a boring machine.

[0028] Figure 14 This is a front view schematic diagram of the boring tool transport device.

[0029] Figure 15 This is a top view of the boring bar removal device.

[0030] Figure 16 This is a right-side schematic diagram of the boring bar removal device.

[0031] Figure 17 This is a front view schematic diagram of the boring bar placement device.

[0032] Figure 18 This is a front sectional view of the boring bar placement device.

[0033] Figure 19 This is a front view schematic diagram of the milling device, the storage device, and the unloading device.

[0034] Figure 20 This is a front view schematic diagram of the milling device.

[0035] Figure 21 for Figure 20 A magnified view of a section at point E in the middle.

[0036] In the diagram: 1. Robotic arm; 2. Loading device; 3. Lathe; 4. Transfer device; 5. Boring machine; 6. Milling device; 7. Unloading device; 8. Storage device; 9. Loading platform; 10. Loading baffle; 11. Axial positioning plate; 12. Axial support plate; 13. Axial positioning cylinder; 14. Lifting frame; 15. Lifting cylinder; 16. Loading frame push cylinder; 17. Loading frame; 18. Column; 19. Transverse beam; 20. Transverse guide rail; 21. Transverse moving frame; 22. Lifting cylinder; 23. Lifting guide rail; 24. Clamping plate; 2401. Clamping part; 25. Longitudinal beam; 26. Longitudinal moving frame; 27. Longitudinal guide rail; 28. Longitudinal slide; 29. ​​Clamping cylinder; 30. Lifting frame; 31. Clamping frame; 32. Lathe body. 33. Lathe spindle box; 34. Electric chuck; 35. Drive motor; 36. Spindle box drive guide rail; 37. Tool post; 38. Lifting device; 39. Positioning device; 40. Cylinder; 41. Tool post feed seat; 42. Tool post feed guide rail; 43. Tool post translation seat; 44. Tool post feed screw; 45. Tool post translation motor; 46. Tool post translation screw; 47. Lifting seat; 4701. Lifting seat mounting part; 4702. Guide plate; 48. Lifting frame; 4801. Lifting part; 49. Lifting roller; 50. Lifting cylinder; 51. Guide rod; 52. Limit nut; 53. Positioning seat; 5301. Positioning seat mounting part; 54. Lathe positioning cylinder; 55. Lathe positioning plate; 56. Positioning block; 5601. Turning position... 57 Boring machine body; 58 Boring machine guide rail; 59 Boring machine spindle box; 60 Active support plate; 61 Passive support plate; 62 Clamping seat; 63 Boring bar; 64 Boring machine feed seat; 65 Boring machine feed motor; 66 Boring machine feed screw; 67 Boring tool removal device; 68 Boring tool placement device; 69 Boring tool conveying device; 70 Conveying beam; 71 Synchronous belt; 72 Synchronous pulley; 73 Conveying frame; 74 Boring tool suction cylinder; 75 Removal frame; 76 Adjusting electric cylinder; 77 Adjusting frame; 78 Removal translation frame; 79 Removal translation cylinder; 80 Receiving groove; 81 Push-out cylinder; 82 Removal translation guide rail; 83 Removal connecting plate; 84 Push-out plate; 85 Guide shaft; 86 Adjustment. 87. Guide rail; 88. Photoelectric sensor; 89. Remove mounting plate; 90. Support bracket; 91. Support block; 92. Place positioning frame; 93. Place positioning cylinder; 94. Place seat; 95. Place translation guide rail; 96. Place translation frame; 97. Place translation cylinder; 98. Push cylinder; 99. Guide groove; 100. Place support plate; 101. Plug; 102. Guide sleeve; 103. Boring tool; 104. Place connecting plate; 105. Push plate; 106. Steel ball; 107. Spring; 108. Support cylinder; 109. Milling frame; 110. Clamping cylinder; 110. Clamping frame; 111. Cylinder body clamping part; 112. Milling feed frame; 113. Milling feed cylinder; 114. Cylinder body push plate; 115. Unloading cylinder.115. Storage platform; 116. Storage baffle; 117. Storage rack; 118. Milling motor; 119. Milling cutter; 120. Cylinder positioning frame; 1201. Cylinder positioning groove; 121. Milling feed guide rail; 122. Passive gear; 123. Driving gear. Detailed Implementation

[0037] The present invention will be further described below with reference to specific embodiments. However, those skilled in the art should understand that the detailed description given here with reference to the accompanying drawings is for better explanation. The structure of the present invention necessarily exceeds the limited embodiments described herein. Some equivalent alternatives or common means will not be described in detail here, but still fall within the protection scope of this application.

[0038] Figures 1-21 This is the preferred embodiment of the present invention, which is described below in conjunction with the accompanying drawings. Figures 1-21 The present invention will be further described below.

[0039] A cylinder production line includes a feeding device 2, a lathe 3, a boring machine 5, a milling device 6, and a storage device 8 arranged in sequence, a robot 1 arranged between the feeding device 2 and the milling device 6, and an unloading device 7 arranged between the milling device 6 and the storage device 8. The robot 1 transports the cylinder 40 on the feeding device 2 to the lathe 3, the milling machine 5 and the milling device 6 in sequence. The robotic arm 1 of this cylinder block production line can sequentially transport the cylinder block 40 from the feeding device 2 to the lathe 3, boring machine 4, and milling device 6. The lathe 3 can perform external turning on the cylinder block 40, the boring machine 5 can bore the internal hole of the cylinder block 40, the milling device 6 can mill grooves on the outer walls at both ends of the cylinder block 40, and the unloading device 7 can transport the milled cylinder block 40 to the storage device 8, thus realizing the assembly line production of the cylinder block 40. The cylinder block 8 has a high degree of automation in processing. During the processing, the cylinder block 8 does not need to be transported, which makes the processing speed of the cylinder block 8 fast, saves a lot of manpower, and reduces labor costs.

[0040] Specifically: such as Figure 1 As shown: This cylinder block production line also includes a transfer device 4, which is located between the lathe 3 and the boring machine 5. The transfer device 4 can temporarily store the cylinder block 40 processed by the lathe 3. There are two boring machines 5 arranged side by side, and both boring machines 5 are located between the transfer device 4 and the milling device 6.

[0041] Two robotic arms 1 are provided. One robotic arm 1 is located between the loading device 2 and the transfer device 4, and transports the cylinder block 40 on the loading device 2 to the lathe 3, and then transfers the cylinder block 40 after turning to the transfer device 4. The other robotic arm 1 is located between the transfer device 4 and the milling device 6, and transports the cylinder block 40 on the transfer device 4 to the idle boring machine 5, and then transfers the bored cylinder block 40 to the milling device 6 for milling.

[0042] like Figures 2-3 As shown: The loading device 2 includes a loading platform 9, a loading baffle 10, a lifting device, and an axial positioning device. The loading platform 9 is inclined downwards towards the lathe 3. A convex loading baffle 10 is provided on the side of the loading platform 9 closest to the lathe 3, with two baffles 10 arranged side-by-side and spaced apart. Two lifting devices are located on the lower side of the end of the loading platform 9 closest to the lathe 3, each with an upward-facing V-shaped lifting section at its top, capable of radially positioning the cylinder 40. An axial positioning device is also provided at the end of the loading platform 9 closest to the lathe 3, positioned higher than the loading platform 9, and directly opposite the lifting device.

[0043] The loading device 2 also includes a loading frame 17 and a loading platform pushing device. The loading platform 9 is located on the upper side of the loading frame 17. One end of the loading platform 9 near the lathe 3 is rotatably connected to the loading frame 17, and the other end is connected to the loading platform 9 by the loading platform pushing device. The loading platform pushing device can push the loading platform 9 to rotate, thereby adjusting the tilt angle of the loading platform 9. The lifting device and the axial positioning device are both mounted on the loading frame 17.

[0044] The lifting device includes a lifting frame 14 and a lifting cylinder 15. The lifting cylinder 15 is vertically mounted on the loading frame 17. The lifting frame 14 is mounted on the output shaft of the lifting cylinder 15 and rises and falls synchronously with the output shaft of the lifting cylinder 15. The lifting part is located on the top of the lifting frame 14 and can position the lifted cylinder 40.

[0045] When the cylinders are placed on the loading platform 9, the close arrangement of adjacent cylinders 40 makes it difficult for the robot arm 1 to individually grasp one cylinder 40 from both sides. The lifting device can lift one cylinder 40 near the lathe 3 end, making it higher than the other cylinders 40. At this time, the robot arm 1 can clamp the cylinder 40 from both sides, avoiding obstruction from adjacent cylinders 40. After lifting the cylinder 40, the side of the lifting frame 14 blocks adjacent cylinders 40 to prevent the cylinder 40 from rolling to the bottom of the lifting frame 14 and obstructing its reset.

[0046] The axial positioning device includes an axial positioning cylinder 13 and an axial positioning plate 11. The axial positioning plate 11 and the axial positioning cylinder 13 are respectively arranged on opposite sides of the loading platform 9. An axial push plate is installed on the piston rod of the axial positioning cylinder 13. The axial push plate is arranged opposite to the axial positioning plate 11. The axial positioning cylinder 13 is installed on the loading rack 17 through an axial support plate 12.

[0047] When the lifting device lifts the cylinder 40 near the lathe 3, the axial positioning cylinder 13 extends and pushes the cylinder 40 to move through the axial push plate, so that the end of the cylinder 40 is positioned on the axial positioning plate 11, thereby realizing the axial positioning of the cylinder 40.

[0048] The loading platform pushing device is a loading frame pushing cylinder 16, which is rotatably mounted on the loading frame 17. The piston rod of the loading frame pushing cylinder 16 is rotatably connected to the loading platform 9, thereby pushing the loading platform 9 to move and adjust the angle of the loading platform 9.

[0049] The structure of the transfer device 4 is the same as that of the loading device 2. The only difference is that a lifting device is also provided at the end of the transfer device 4 that is close to the lathe 4 to receive the cylinder 40 gripped by the robot and lower it onto the loading platform 9 of the transfer device 4. The specific structure of the transfer device 4 will not be described here.

[0050] like Figures 4-6 As shown: The robotic arm 1 includes a horizontal moving device, a vertical moving device, a lifting device, and a clamping device. Both the horizontal and vertical moving devices are connected to the lifting devices. Two lifting devices are arranged side-by-side, and each lifting device is equipped with a clamping device. Each lifting device and each clamping device operates independently. The horizontal and vertical moving devices can simultaneously drive the two lifting devices to move horizontally, adjusting their positions to facilitate the clamping devices gripping the cylinder 40 and transferring the clamped cylinder 40 to a designated position. The two lifting devices operate independently, each driving the corresponding clamping device to rise and fall. The two clamping devices operate independently, capable of clamping and releasing the cylinder 40 separately. When loading the cylinder 40, one clamping device clamps the cylinder 40 to be processed and moves it to the upper side of the machine tool. After the idle clamping device removes the processed cylinder 40, the other clamping device directly places the cylinder 40 to be processed onto the machine tool. The distance the clamping devices move during the entire loading process is greatly reduced, increasing the loading speed of the cylinder 40.

[0051] In this embodiment, the longitudinal moving device is installed on the transverse moving device and moves synchronously with the transverse moving device. The longitudinal moving device is also connected to two lifting devices and drives the two lifting devices to move synchronously. The two lifting devices are respectively set on both sides of the longitudinal moving device. Each lifting device is equipped with a clamping device. Each lifting device works independently and can drive the clamping device connected to it to move up and down. Each clamping device works independently and can clamp or release the cylinder 40 respectively.

[0052] The lateral movement device includes a lateral drive unit, a lateral movement frame 21, and a robotic arm body. The robotic arm body includes columns 18 and a lateral beam 19. The lateral beam 19 is horizontally positioned, and the columns 18 are vertically positioned below the lateral beam 19. Several columns 18 are arranged side-by-side and spaced apart. The top of each column 18 is fixedly connected to the lateral beam 19, and the bottom is mounted on a precast concrete foundation. The lateral movement frame 21 is slidably mounted on the lateral beam 19. The lateral drive unit is connected to the lateral movement frame 21 and drives the lateral movement frame 21 to move along the lateral beam 19. The longitudinal movement device is mounted on the lateral movement frame 21.

[0053] A transverse guide rail 20 is installed on the transverse beam 19. The transverse guide rail 20 is set horizontally. The transverse moving frame 21 is slidably installed on the transverse guide rail 20. The transverse guide rail 20 can guide the transverse moving frame 21 to ensure that the transverse moving frame 21 moves linearly.

[0054] Transverse guide rails 20 are installed on both sides of the transverse beam 19. The transverse moving frame 21 is a slot-shaped structure with the opening facing downwards. The transverse moving frame 21 covers the outside of the transverse beam 19. The transverse moving frame 21 is slidably connected to the transverse guide rails 20 on both sides of the transverse beam 19, which can ensure high connection strength between the transverse moving frame 21 and the transverse beam 19 and avoid the problem of deformation of the transverse moving frame 21 due to uneven force.

[0055] The lateral drive device can be either a lateral cylinder, with its piston rod connected to the lateral moving frame 21 and pushing it to move horizontally, or a motor driving the lateral moving frame 21 to move via a synchronous belt. Existing technical solutions can be directly adopted for the lateral drive device, and the specific structure of the lateral moving device will not be described here.

[0056] The longitudinal moving device includes a longitudinal drive unit, a longitudinal moving frame 26, and a longitudinal crossbeam 25. The longitudinal crossbeam 25 is disposed above the transverse moving frame 21, with one end fixedly connected to the transverse moving frame 21 and the other end suspended in the air. The longitudinal moving frame 26 is slidably mounted on the longitudinal crossbeam 25. The longitudinal drive unit is connected to the longitudinal moving frame 26 and drives the longitudinal moving frame 26 to move along the longitudinal crossbeam 25. All lifting devices are mounted on the longitudinal moving frame 26.

[0057] There are two longitudinal moving frames 26 located on both sides of the longitudinal beam 25, and each lifting device is installed on the corresponding longitudinal moving frame 26. Both sides of the longitudinal beam 25 are equipped with longitudinal guide rails 27, and each longitudinal moving frame 26 is slidably mounted on the corresponding longitudinal guide rail 27 via a longitudinal slide block 28. The longitudinal drive device is connected to both longitudinal moving frames 26 and drives both longitudinal moving frames 26 to move synchronously.

[0058] The longitudinal drive device can be a longitudinal cylinder, with the piston rod of the cylinder connected to both longitudinal moving frames 26 on both sides, driving the two longitudinal moving frames 26 to move synchronously. Alternatively, the longitudinal drive device can be a motor connected to the longitudinal moving frames 26 via a synchronous belt, with both longitudinal moving frames 26 fixedly connected to the same side of the synchronous belt, thus causing the two longitudinal moving frames 26 to move synchronously. Existing technical solutions can be used for the longitudinal drive device, and its structure will not be described in detail here.

[0059] The lifting device includes a lifting drive device and a lifting frame 30. In this embodiment, the lifting drive device is a vertically arranged lifting cylinder 22. The lifting cylinder 22 is installed on the longitudinal moving frame 26 on the corresponding side. The lifting frame 30 is connected to the piston rod of the lifting cylinder 22 and rises and falls synchronously with it. The clamping device is installed on the lifting frame 30 on the corresponding side.

[0060] The lifting frame 30 is equipped with vertical lifting guide rails 23, and each longitudinal moving frame 26 is equipped with a lifting slide. The lifting slide is slidably connected to the lifting guide rail 23, thereby guiding the lifting of the lifting frame 30 and making its lifting more stable. There are two lifting guide rails 23 on each side of the lifting cylinder 22, and each longitudinal lifting frame 26 has a lifting slide on each side that is slidably connected to the corresponding lifting guide rail 23. The lifting cylinder 22 can also be replaced with a lifting hydraulic cylinder or a lifting electric cylinder.

[0061] Each clamping device includes a clamping frame 31, a clamping plate 24, and a clamping cylinder 29. The clamping frame 31 is installed on the lower side of the lifting frame 30, and the clamping plate 24 is located on the lower side of the clamping frame 30. The clamping plate 24 has two pieces symmetrically arranged on both sides of the clamping frame 31. The clamping cylinder 29 is installed on the clamping frame 31. Both sides of the clamping cylinder 29 are connected to the two clamping plates 24 at the same time, and drive the two clamping plates 24 to move closer or further away at the same time to clamp the cylinder body.

[0062] Each clamping plate 24 is provided with a clamping part 2401 at the bottom. The clamping part 2401 is located on the inner side of the clamping plate 24 and is V-shaped with the opening facing inward. The clamping parts 2401 of the two clamping plates 24 are arranged opposite each other to ensure that the two clamping plates 24 can clamp the cylinder body 40 and prevent slippage between the cylinder body 40 and the clamping plate 24.

[0063] In this embodiment, each clamping frame 31 is equipped with two pairs of clamping plates 24. The two pairs of clamping plates 24 are spaced apart along the moving direction of the longitudinal moving device. Each pair of clamping plates 24 is connected to an independent clamping cylinder 29. The two clamping cylinders 29 operate synchronously to ensure that the two pairs of clamping plates 24 on each clamping frame 31 clamp the cylinder body 40 synchronously, making the clamping of the cylinder body 40 more reliable and stable.

[0064] The lateral movement device of the robot arm 1 drives the longitudinal movement device to move to one side of the cylinder body 40 to be processed. The longitudinal movement device drives the longitudinal movement frame 26 to move and aligns the clamping device with the middle of the cylinder body 40 to be processed. Any one of the lifting cylinders 22 extends, causing the lifting frame 30 to descend until the cylinder body 40 enters between the two clamping plates 24 corresponding to the lifting cylinder 22. Then the clamping cylinder 29 is activated, causing the two clamping plates 24 to move inward synchronously. When the two clamping plates 24 clamp the cylinder body, the lifting cylinder 22 is reset.

[0065] The transverse moving device drives the longitudinal moving device to move above the machine tool and aligns the empty clamping device with the machine tool. At the same time, the longitudinal moving device drives the clamping device to align with the middle of the machined cylinder. The lifting cylinder 22 corresponding to the empty clamping device extends, allowing the machined cylinder 40 to enter between the two clamping plates 24 of the empty clamping device. The clamping cylinder 29 corresponding to the two clamping plates 24 actuates and clamps the machined cylinder 40. Then, the lifting cylinder 22 resets.

[0066] The lateral movement device is activated, and the clamping device that clamps the cylinder body 40 to be processed is aligned with the machine tool. The lifting cylinder 22 on the clamping device extends, and the cylinder body 40 to be processed enters the machine tool to complete the loading of the machine tool. After the loading is completed, the clamping cylinder 29 connected to the lifting cylinder 225 is activated, causing the two clamping plates 24 to release the cylinder body to be processed, and at the same time the lifting cylinder 22 is reset.

[0067] The lateral moving device is activated, causing the longitudinal moving device to move to the upper side of the processed cylinder 40. The longitudinal moving device drives the lifting device to move until the clamping device is aligned with the processed cylinder 40. Then the lifting device drives the processed cylinder 40 to descend and stacks the processed cylinders 40 neatly. The clamping cylinder 29 is activated and releases the processed cylinder 40 with the clamping plate 24. Then the lifting cylinder 22 is activated to complete the loading of the cylinder 40.

[0068] like Figures 7-8As shown: The lathe 3 includes a lathe body 32, a lathe headstock 33, and a tool post 37. There are two lathe headstocks 33 that are slidably mounted at both ends of the lathe body 32. The two lathe headstocks 33 are arranged facing each other. Each lathe headstock 33 is connected to a headstock pushing device, which makes the two lathe headstocks 33 move closer or further apart. There are also two tool posts 37 mounted on the lathe body 32. The tool posts 37 are arranged between the two lathe headstocks 33. The tool posts 37 are connected to a tool post feed device and a tool post translation device. The feed direction of the tool post feed device is perpendicular to the pushing direction of the headstock pushing device, and the translation direction of the tool post translation device is parallel to the pushing direction of the headstock pushing device. There are two lathe spindle boxes 33 and two tool posts 37. Both spindle boxes 33 are connected to spindle box pushers. The two spindle box pushers drive the two spindle boxes 33 to move, which enables the electric chucks 34 on the two spindle boxes 33 to cooperate and achieve tensioning at both ends of the cylinder 40. Each tool post 37 is connected to a tool post feed device and a tool post translation device, which enables the two tool posts 37 to turn the outer circle of the cylinder 40 from both ends of the cylinder 40, which greatly improves the turning speed of the outer circle of the cylinder 40.

[0069] A spindle box push guide 36 is installed on the top of the lathe body 32. The spindle box push guide 36 is horizontally arranged and has two parallel and spaced-apart spindle boxes 36. The lathe spindle boxes 33 are respectively located at both ends of the lathe body 32. Each lathe spindle box 33 is located on the upper side of the lathe body 32 and can be slidably mounted on the lathe body 32. The spindle box push device corresponds to each lathe spindle box 33. Each spindle box push device is mounted on the lathe body 32 and is connected to the lathe spindle box 33 on the corresponding side, and pushes the lathe spindle box 33 on the corresponding side to move along the spindle box push guide 36.

[0070] Each lathe spindle box 33 is equipped with a lathe spindle motor, which is connected to the lathe spindle of the lathe spindle box 33. An electric chuck 34 is mounted on the lathe spindle, and the electric chuck 34 rotates synchronously with the lathe spindle of the lathe spindle box 33. The electric chucks 34 of the two lathe spindle boxes 33 are coaxially arranged. The cylinder block 40 to be machined is located between the two electric chucks 34, and the cylinder block 40 is clamped by the electric chucks 34. The jaws of the electric chuck 34 extend into the cylinder block 40 and clamp the cylinder block 40 through the inner wall of the cylinder block 40.

[0071] The tool post 37 is located between the two lathe headstocks 33. The tool post 37 is slidably mounted on the headstock push guide 36. Each tool post 37 is connected to a tool post feed device and a tool post translation device. The tool post translation device is mounted on the bottom of the corresponding side of the lathe headstock 33, and the tool post feed device is mounted on the tool post translation device. The tool post feed device is connected to the corresponding side of the tool post 37. The feed direction of the tool post feed device is perpendicular to the push direction of the headstock push device, and the translation direction of the tool post translation device is parallel to the push direction of the headstock push device. That is, the tool post feed device drives the tool post 37 to move along the axis closer to or further away from the electric chuck 34, and the tool post translation device drives the tool post 37 to move along the headstock push guide 36.

[0072] The lathe 3 also includes a positioning device 39 and a lifting device 38. The positioning device 39 is installed on the upper side of the lathe body 32 and is located between the two lathe headstocks 33. Each lathe headstock 33 is provided with a lifting device 38 between itself and the positioning device 39. The lifting device 38 is located inside the lathe headstock 33 on the corresponding side and is fixedly connected to the lathe headstock 33 on the corresponding side.

[0073] The pushing device includes a push motor 35 and a push screw. The push screw is rotatably mounted on the lathe body 1 and is horizontally positioned between the two spindle box push guide rails 36. The bottom of the spindle box 33 is threadedly connected to the push screw on the corresponding side. The push motor 35 is mounted on the lathe body 1, and the output shaft of the push motor 35 is connected to the push screw, driving the push screw to rotate. In turn, the push screw drives the lathe spindle box 33 on the corresponding side to move along the spindle box push guide rail 36.

[0074] like Figures 9-10 As shown: The tool post translation device includes a tool post translation motor 45, a tool post translation lead screw 46, and a tool post translation seat 43. The tool post translation seat 43 is located inside the lathe headstock 33 on the corresponding side, and is situated on the upper side of the lathe body. The tool post translation seat 43 is slidably mounted on the headstock push guide rail 36. The tool post translation lead screw 46 is rotatably mounted on the bottom of the lathe headstock 33 on the corresponding side, and is located below the tool post translation seat 43. The tool post translation screw 46 is threaded to the bottom of the tool post translation seat 43. The tool post translation motor 45 is installed at the bottom of the lathe spindle box 33 on the corresponding side. The output shaft of the tool post translation motor 45 is connected to the tool post translation screw 46 and drives it to rotate. This allows the tool post translation seat 43 to move synchronously with the lathe spindle box 33 on the corresponding side, and also allows the tool post translation seat 43 to move independently, thereby moving relative to the clamped cylinder 40 to turn the outer circle of the cylinder 40.

[0075] The tool post feed device includes a tool post feed motor and a tool post feed screw 44. A tool post feed guide rail 42 is mounted on the upper side of the tool post translation seat 43. The tool post feed guide rail 42 is set perpendicular to the spindle box push guide rail 36. There are two tool post feed guide rails 42 symmetrically arranged on both sides of the tool post translation seat 43. The tool post 37 is set on the upper side of the tool post feed guide rail 42 and is slidably mounted on the tool post feed guide rail 42. The tool post feed screw 44 is rotatably mounted on the top of the tool post translation seat 43 and is located between the two tool post feed guide rails 42. The tool post feed screw 44 is threadedly connected to the bottom of the tool post 37. The tool post feed motor is mounted on the tool post translation seat 43 and is connected to the tool post feed screw 44, driving the tool post feed screw 44 to rotate, thereby realizing the feed of the tool post 37.

[0076] The feeding device also includes a tool post feed seat 41, which is slidably mounted on the tool post feed guide rail 42. The tool post feed seat 41 is threadedly connected to the tool post feed screw 44, and the tool post 37 is detachably mounted on the upper side of the tool post feed seat 41.

[0077] like Figure 11 As shown: The lifting device 38 includes a lifting power device, a guide device and a lifting roller 49. The lifting power device is connected to the guide device. The lifting roller 49 is rotatably mounted on the top of the guide device. The axial direction of the lifting roller 49 is perpendicular to the axis of the electric chuck 34.

[0078] The outer wall of the lifting roller 49 is provided with an arc-shaped groove that gradually narrows from the outside to the inside. Due to the setting of the groove, when the cylinder 40 is lifted, it can prevent the cylinder 40 from falling off the lifting roller 49, and can also ensure the initial centering and positioning of the cylinder 40.

[0079] The lifting device 38 is mounted on the lathe spindle box 33 on the corresponding side via the lifting seat 47. Both sides of the bottom of the lifting seat 47 are provided with protruding lifting seat mounting portions 4701, and the lifting seat mounting portions 4701 are provided with through holes for connecting with the lathe spindle box 33.

[0080] The guiding device includes guide plates 4702 and a lifting frame 48. The guide plates 4702 are vertically arranged, with two guide plates 4702 arranged side by side and spaced apart. The lower part of the lifting frame 48 extends slidably between the two guide plates 4702, and the lifting roller 49 is rotatably mounted on the top of the lifting frame 48. The two guide plates 4702 can guide the lifting frame 48 to ensure that the lifting frame 48 rises and falls linearly.

[0081] The guiding device also includes guide rods 51. Vertical guide rods 51 are provided on the outer side of each guide plate 4702. Mounting blocks are provided on each mounting bracket mounting part 4701. The bottom of the guide rod 51 is threadedly connected to the mounting block on the corresponding side. The top of the guide rod 51 slidably passes through the lifting frame 48 and is threadedly connected to a limit nut 52. An anti-loosening nut is provided at the lower part of the guide rod 51, which presses against the mounting block to prevent the guide rod 51 from loosening. The limit nut 52 can limit the upper limit of the stroke of the lifting frame 48 to ensure that when the lifting frame 48 moves to the upper limit of its stroke, the cylinder 40 and the electric chuck 34 are at the same height.

[0082] The lifting power device is a lifting cylinder 50 mounted on the lifting seat 47. One side of the lifting frame 48 protrudes outward to form a lifting part 4801. The piston rod of the lifting cylinder 50 is connected to the lifting part 4801, thereby driving the lifting frame 48 to rise and fall through the lifting part 4801. The lifting cylinder 50 can be replaced by an electric cylinder.

[0083] like Figure 12 As shown: The positioning device 39 includes a positioning power unit and positioning blocks 56. Two positioning blocks 56 are symmetrically arranged on both sides of the electric chuck 34. Each positioning block 56 has an arc-shaped turning positioning part 5601 with a concave center on its inner side. The turning positioning parts 5601 of the two positioning blocks 56 together form a centering part coaxial with the electric chuck 34. The positioning power unit is simultaneously connected to both positioning blocks 56 and causes them to move synchronously in opposite directions. This achieves the centering and positioning of the cylinder body 40 through the two positioning blocks 56, ensuring that the cylinder body 40 is aligned with the electric chuck 34.

[0084] The positioning device 39 is mounted on the lathe body 32 via the positioning seat 53. Both sides of the bottom of the positioning seat 53 are provided with protruding positioning seat mounting portions 5301, and each positioning seat mounting portion 5301 is provided with a through hole for connecting with the lathe body 32.

[0085] The positioning device 39 also includes a lathe positioning plate 55, a positioning power device is installed on the top of the positioning seat 53, and positioning blocks 56 are disposed on the upper side of the positioning power device. Each positioning block 56 is connected to the positioning power device through the lathe positioning plate 55. In this embodiment, the positioning power device is a lathe positioning cylinder 54. Each positioning block 56 is integrally connected to the top inner side of the lathe positioning plate 55, and the bottom of each lathe positioning plate 55 is connected to the piston rod of the lathe positioning cylinder 54.

[0086] like Figure 13As shown: The boring machine 5 includes a drive unit, a boring machine clamping device, a boring bar 63, and a boring machine feed device. The drive unit and the boring machine clamping device are spaced apart and directly opposite each other, forming a space between the drive unit and the boring machine clamping device to accommodate the cylinder 40. The inner side of the drive unit and the inner side of the boring machine clamping device are both provided with boring machine positioning parts. The boring machine clamping device or the drive unit is provided with a through hole for the boring bar 63 to pass through. The boring machine feed device is connected to the boring bar 63, and the boring machine feed device drives the boring bar 63 to move axially. Both the drive device and the clamping device are equipped with boring machine positioning parts. The cylinder body 40 is located between the two boring machine positioning parts. The two boring machine positioning parts respectively position the two ends of the cylinder body 40. The boring machine clamping device and the drive device cooperate to clamp the cylinder body 40, so that both ends of the cylinder body 40 can be accurately positioned, and the clamping speed of the cylinder body 40 is fast. The boring machine feed device drives the boring bar 63 to feed, so that the boring bar 63 passes through the clamping device or the drive device and extends into the cylinder body 40, thereby realizing the boring of the cylinder body 40. The boring accuracy of the cylinder body 40 is high, and the fast clamping speed of the cylinder body 40 increases the boring speed of the cylinder body 40.

[0087] The boring machine 5 also includes a boring machine body 57, a boring tool removal device 67, a boring tool conveying device 69, and a boring tool placement device 68. A drive unit is installed at the left end of the boring machine body 57. A boring machine clamping device is slidably installed on the boring machine body 57 and is spaced apart on the right side of the drive unit. A boring machine feed device is located at the right end of the boring machine body 57. The boring machine clamping device has a through hole for the boring bar 63 to pass through. The boring tool removal device 67 is located on one side of the drive unit and is installed on the boring machine body 57. The boring tool placement device 68 is located on one side of the boring machine clamping device and is fixedly connected to the boring machine clamping device. The boring tool placement device 68 and the boring tool removal device 67 are located on the same side of the boring machine body 57. The boring tool transport device 69 is installed on the boring machine body 57 and is located between the boring tool removal device 67 and the boring tool placement device 68.

[0088] The drive unit includes a boring machine spindle box 59, a drive motor, and an active support plate 60. The boring machine spindle box 59 is installed at the left end of the boring machine body 57, and the drive motor is installed on the boring machine body 57. The output shaft of the drive motor is connected to the input shaft of the boring machine spindle box 59 via a belt. The active support plate 60 is coaxially mounted on the output shaft of the boring machine spindle box 59, forming the boring machine positioning part. The drive motor drives the active support plate 60 to rotate through the boring machine spindle box 59. The active support plate 60 is cylindrical, allowing the boring bar 63 to extend into the active support plate 60 to ensure boring of the entire inner hole of the cylinder 40.

[0089] The boring machine clamping device includes a clamping seat 62, a passive support plate 61, and a clamping hydraulic cylinder. A horizontal boring machine guide rail 58 is installed on the upper side of the boring machine body 57. The boring machine guide rail 58 has two symmetrically arranged on both sides of the boring machine body 57. The clamping seat 62 is located on the upper side of the boring machine guide rail 58 and is slidably mounted on the boring machine guide rail 58. The clamping hydraulic cylinder is mounted on the boring machine body 57. The piston rod of the clamping hydraulic cylinder is connected to the clamping seat 62 and pushes the clamping seat 62 to move in a direction close to or away from the boring machine spindle box 59. The passive support plate 61 is rotatably mounted on the clamping seat 62 to form the boring machine positioning part. The passive support plate 61 and the active support plate 60 are coaxially arranged, and a space for accommodating the cylinder 40 is formed between the passive support plate 61 and the active support plate 60. Both the passive support plate 61 and the clamping seat 62 are provided with through holes for the boring bar 63 to pass through.

[0090] The boring machine feed device includes a boring machine feed motor 65, a boring machine feed screw 66, and a boring machine feed seat 64. The boring machine feed seat 64 is located to the right of the clamping seat 62 and is disposed on the upper side of the boring machine guide rail 58. The boring machine feed seat 64 is slidably mounted on the boring machine guide rail 58. The boring machine feed screw 66 is rotatably mounted on the boring machine body 57 and is located between the two boring machine guide rails 57. The boring machine feed... The lead screw 66 is set parallel to the boring machine guide rail 57. The boring machine feed seat 64 is located above the boring machine feed lead screw 66 and is threadedly connected to the boring machine feed lead screw 66. The boring machine feed motor 65 is installed at the right end of the boring machine body 57. The output shaft of the boring machine feed motor 65 is connected to the boring machine feed lead screw 66. The boring machine feed motor 65 drives the boring machine feed seat 64 to reciprocate along the boring machine guide rail 58 through the boring machine feed lead screw 66. The right end of the boring bar 63 is fixedly connected to the boring machine feed seat 64, and the boring bar 63 is coaxially set with the active support plate 60. The left end of the boring bar 7 is provided with a boring tool hole for placing the boring tool 102.

[0091] An outlet is provided on the side of the active support plate 60, which extends through the active support plate 60. The outlet extends through the active support plate 60 along the diameter direction. The boring tool removal device 67 can extend into the outlet and remove the boring tool from the boring bar 63.

[0092] Both the active support plate 61 and the passive support plate 60 have coaxially arranged positioning ports on their inner end faces. The end of the cylinder body 40 extends into the positioning port and is supported on the shoulders of the active support plate 61 and the passive support plate 60, thereby positioning the cylinder body 40.

[0093] like Figure 14 As shown: The boring machine 4 also includes a boring tool retrieval device, which is installed on the boring tool conveying device 69 and reciprocates with the boring tool conveying device 69. The bottom of the boring tool retrieval device is provided with a retrieval part.

[0094] In this embodiment, the boring tool retrieval device includes a boring tool retrieval cylinder 74, which is vertically mounted on the boring tool conveying device 69. The retrieval part is an electromagnet mounted on the piston rod of the boring tool retrieval cylinder 74.

[0095] The boring tool conveying device 69 includes a conveying motor, a synchronous belt 71, and a conveying frame 73. A conveying beam 70 is mounted on the main body 1. The conveying beam 70 is horizontally positioned above the boring tool removal device 67 and the boring tool placement device 68. Synchronous pulleys 72 are rotatably mounted at both ends of the conveying beam 70. The two ends of the synchronous belt 71 are respectively engaged with the corresponding synchronous pulleys 72. The conveying motor is mounted on the conveying beam 70, and its output shaft is connected to any one of the synchronous pulleys 72, driving it to rotate. A horizontal conveying guide rail is mounted at the bottom of the conveying beam 70. The conveying frame 73 is slidably mounted on the conveying guide rail and is fixedly connected to the bottom of the synchronous belt 71, allowing the conveying frame 63 to move synchronously with the synchronous belt 71.

[0096] like Figures 15-16 As shown, the boring bar removal device 67 includes a removal translation device, a push-out device, and a receiving component. Both the receiving component and the push-out device are mounted on the removal translation device, arranged sequentially along the moving direction of the removal translation device. The receiving component and the push-out device are spaced apart. The push-out device has a push-out portion directly opposite the receiving component. The removal translation device can drive the receiving component and the push-out device to move closer to or further away from the boring bar 63, ensuring that the boring bar 63 is directly opposite the spaced portion of the receiving component and the push-out device. When the boring bar 63 extends between the receiving component and the push-out device, the push-out device drives the push-out portion to move, and the push-out portion pushes the boring bar 102 on the boring bar 63 onto the receiving component, thereby achieving automatic removal of the boring bar 102, making removal convenient and eliminating safety hazards.

[0097] The boring bar removal device 67 also includes a removal adjustment device and a removal frame 75. The removal frame 75 is mounted on the boring machine body 57 and is detachably connected to the boring machine body 57. The removal adjustment device is mounted on the upper side of the removal frame 75. Initially, the adjustment direction of the adjustment device is parallel to the movement direction of the boring bar 63. The removal translation device is mounted on the removal adjustment device, and the translation direction of the removal translation device is perpendicular to the movement direction of the boring bar 63. That is, the adjustment direction of the removal adjustment device is perpendicular to the translation direction of the removal translation device. The ejection device and the receiving assembly are both mounted on the removal translation device, and the ejection device and the receiving assembly are spaced apart, forming a space between the ejection device and the receiving assembly to accommodate the boring bar 63.

[0098] The removal and adjustment device includes an adjustment frame 77 and an adjustment cylinder 76. The adjustment cylinder 76 is horizontally installed on the top of the removal frame 75. The adjustment cylinder 76 is set along the movement direction of the boring bar 63. The piston rod of the adjustment cylinder 76 is connected to the adjustment frame 77 and pushes the adjustment frame 77 to reciprocate.

[0099] The take-out translation device is installed on the top of the adjustment frame 77. The take-out translation device can move synchronously with the adjustment frame 77, thereby driving the push-out device and the receiving component to move synchronously, so that the end of the boring bar 63 enters between the receiving component and the push-out device, and the push-out part is aligned with the boring tool on the boring bar 63.

[0100] A horizontal adjusting guide rail 86 is installed on the cylinder body of the adjusting electric cylinder 76. The adjusting guide rail 86 is set horizontally, and the adjusting frame 77 is set on the upper side of the adjusting guide rail 86. The adjusting frame 77 is slidably connected to the adjusting guide rail 86. The adjusting guide rail 86 can guide the adjusting frame 77 to ensure that the movement of the adjusting frame 77 is more stable.

[0101] A photoelectric sensor 87 is installed at the end of the cylinder body of the adjusting electric cylinder 76. The photoelectric sensor 87 can detect the position of the adjusting bracket 77 to ensure that the push-out part is aligned with the boring tool 102 on the boring bar 63, thereby pushing out the boring tool 102.

[0102] The removal and translation device includes a removal and translation frame 78 and a removal and translation cylinder 79. A removal mounting plate 88 is installed on the side of the adjustment frame 77 away from the push-out device. The removal and translation cylinder 79 is horizontally installed on the side of the removal mounting plate 88 away from the push-out device. The removal and translation frame 78 is installed on the upper side of the adjustment frame 77. The removal and translation cylinder 79 and the removal and translation frame 78 are located on both sides of the removal mounting plate 88. The piston rod of the removal and translation cylinder 79 passes through the through hole on the removal mounting plate 88 and is fixedly connected to the removal and translation frame 78, and pushes the removal and translation frame 78 to reciprocate.

[0103] Both the ejection device and the receiving assembly are installed on the upper side of the take-out translation frame 78. The take-out translation cylinder 79 drives the ejection device and the receiving assembly to reciprocate in the direction of approaching or moving away from the boring bar 63 through the take-out translation frame 78, so that the boring bar 63 can be aligned with the interval of the ejection device and the receiving assembly, which can facilitate the removal of the boring tool 102 without hindering the operation of the boring bar 102.

[0104] A take-out translation guide rail 82 is installed on the upper side of the adjustment frame 77. The take-out translation guide rail 82 is set perpendicular to the adjustment guide rail 86. The take-out translation frame 78 is set on the upper side of the take-out translation guide rail 82. The take-out translation frame 78 is slidably connected to the take-out translation guide rail 82.

[0105] The receiving component is a receiving groove 80 with its opening facing upwards. The receiving groove 80 and the take-out translation frame 78 are located on the same side of the take-out mounting plate 88. The end of the receiving groove 80 near the take-out mounting plate 88 is in contact with the take-out mounting plate 88, so that the take-out mounting plate 88 can play a positioning role. When the boring tool 102 is pushed into the receiving groove 80, the end of the boring tool 102 is in contact with the take-out mounting plate 88, which means that the boring tool 102 has been pushed out into place.

[0106] The ejection device includes an ejection cylinder 81, and the ejection part includes a take-out connecting plate 83 and an ejection plate 84. The ejection cylinder 81 is horizontally mounted on the upper side of the take-out translation frame 78. The ejection cylinder 81 is arranged parallel to the take-out translation cylinder 79. The ejection cylinder 71 is located on the left side of the receiving groove 80. The ejection plate 84 is spaced apart on the right side of the ejection cylinder 81 to avoid mutual interference with the boring bar 63. The take-out connecting plate 83 is located between the ejection plate 84 and the ejection cylinder 81. One end of the take-out connecting plate 83 is detachably connected to the piston rod of the ejection cylinder 81, and the other end is fixedly connected to the ejection plate 84. The ejection plate 84 is located on the side of the take-out connecting plate 83 near the receiving groove 80. The ejection plate 84 is directly opposite the receiving groove 80, and the ejection plate 84 can extend into the receiving groove 80.

[0107] The ejection section also includes a guide shaft 85, which is disposed between the ejection plate 84 and the ejection cylinder 81. The guide shaft 85 and the ejection plate 84 are spaced apart to avoid mutual interference between the guide shaft 85 and the boring bar 63. The guide shaft 85 is parallel to the ejection plate 84. One end of the guide shaft 85 is fixedly connected to the take-out connecting plate 83, and the other end of the guide shaft 85 is slidably connected to the guide plate on the cylinder body of the ejection cylinder 81, thereby guiding the take-out connecting plate 83 and ensuring that the ejection plate 84 is aligned with the receiving groove 80.

[0108] like Figures 17-18 As shown, the boring bar placement device 68 includes a placement translation device, a pushing device, and a guiding device. Both the pushing device and the guiding device are mounted on the placement translation device, arranged sequentially along the translation direction. The pushing device and the guiding device are positioned opposite each other. The pushing device has a pushing part on its side near the guiding device, and the guiding device has a placement opening on its side near the pushing device. The pushing device can drive the guiding device and the pushing device to move, causing the guiding device to fit against the boring bar 63. The pushing device pushes the boring bar 102 inside the guiding device into the boring bar hole of the boring bar 63 through its pushing part. Due to the guidance of the guiding device, the boring bar 102 can be smoothly inserted into the boring bar hole.

[0109] The boring bar placement device 68 also includes a support device. Both the support device and the placement translation device are mounted on the clamping seat 62, and the support device and the placement translation device are located on both sides of the boring bar 63. The guide device and the push device are arranged in sequence along the direction away from the boring bar 63, and the guide device and the support device are arranged opposite each other.

[0110] The support device includes an insertion positioning frame 91 and an insertion positioning cylinder 92. The insertion positioning frame 91 is mounted on the clamping seat 62, and the insertion positioning cylinder 92 is horizontally mounted on the top of the insertion positioning frame 91. An insertion positioning plate is mounted on the piston rod of the insertion positioning cylinder 92.

[0111] The placement translation device includes a placement translation frame 95 and a placement translation cylinder 96. A placement seat 93 is provided on the clamping seat 62. The placement seat 93 is detachably connected to the clamping seat 62. A placement translation guide rail 94 is provided on the top of the placement seat 93. The placement translation guide rail 94 is set perpendicular to the boring bar 63. The placement translation frame 95 is located on the upper side of the placement translation guide rail 94. The placement translation frame 95 is slidably connected to the placement translation guide rail 94. The placement translation cylinder 96 is horizontally mounted on the placement seat 93. The placement translation cylinder 96 is located at the end of the placement seat 93 away from the boring bar 63. The piston rod of the placement translation cylinder 96 is connected to the placement translation frame 95 and pushes the placement translation frame 95 to reciprocate in the direction of approaching or moving away from the boring bar 63.

[0112] The guiding device includes a guide groove 98 and a guide sleeve 101, which are arranged sequentially along the direction close to the boring bar 63. Both the guide groove 98 and the guide sleeve 101 are mounted on top of the placement translation frame 95 and move synchronously with it. One end of the guide sleeve 101 near the boring bar 63 extends out of the placement translation frame 95, preventing the placement translation frame 95 from obstructing the operation of the guide sleeve 101. The guide groove 98 is horizontally positioned with its opening facing upwards, forming a placement opening. The inner hole of the guide sleeve 101 is a square through hole directly opposite the guide groove 98.

[0113] The guide groove 98 facilitates the placement of the boring bar 102. The guide sleeve 101 can fit against the boring bar 63 and face the boring bar hole, ensuring that the boring bar 102 accurately enters the boring bar hole.

[0114] A damping device is provided on the inner wall of the guide sleeve 101. Several damping devices are provided at the top and bottom of the guide sleeve 101. The damping device can dampen the boring tool 102 and prevent the boring tool 102 from being installed inaccurately due to excessive movement speed during the installation process.

[0115] The damping device includes a steel ball 105 and a spring 106. A through hole is provided on the guide sleeve 101, through which the steel ball 105 is slidably installed. The inner side of the steel ball 105 protrudes inward from the guide sleeve 101. A blocking part with a diameter smaller than the central diameter is provided at the inner end of the through hole to limit the movement of the steel ball 105. The spring 106 is disposed within the through hole, and the outer end of the through hole is closed by a plug 100. The spring 106 is in a compressed state, with its inner end supported on the steel ball 105 and its outer end supported on the plug 100, thereby pressing the steel ball 105 against the blocking part.

[0116] The pushing part is a sliding push plate 104 disposed in the guide groove 98. The push plate 104 can extend into the guide sleeve 101 and push the boring tool 102 from the guide groove 98 into the boring tool hole of the boring bar 63.

[0117] The pushing device includes a pushing cylinder 97. A vertical insertion support plate 99 is installed at one end of the guide groove 98 away from the guide sleeve 101. The insertion support plate 99 is provided with a through hole for the piston rod of the pushing cylinder 97 to pass through. The pushing cylinder 97 is located on the side of the insertion support plate 99 away from the guide groove 98 and is horizontally installed on the insertion support plate 99.

[0118] The end of the push plate 104 near the insertion support plate 99 is connected to a vertical insertion connecting plate 103. The lower end of the insertion connecting plate 103 is fixedly connected to the push plate 104, and the upper end is detachably connected to the piston rod of the push cylinder 97. The push cylinder 97 pushes the push plate 104 along the guide groove 98 through the insertion connecting plate 103.

[0119] The boring bar insertion device 67 also includes a support device mounted on the insertion seat 93. The support device is located on the side of the guide device away from the push device and is located on the underside of the boring bar 63.

[0120] The supporting device includes a supporting cylinder 107, a supporting frame 89, and supporting blocks 90. The supporting cylinder 107 is vertically arranged and installed on the lower side of the placement seat 93. The supporting frame 89 is located on the upper side of the placement seat 93. The piston rod of the supporting cylinder 107 can slide through the placement seat 93 and connect to the supporting frame 89. The top of the supporting frame 89 is provided with an upward-opening V-shaped supporting part. Supporting blocks 90 are installed on both sides of the supporting part, and each supporting block 90 is inclined inward from bottom to top.

[0121] like Figures 19-21As shown: The milling device 6 includes a cylinder clamping device, a milling device, and a milling feed device. The milling device has two parts arranged on both sides of the cylinder clamping device. The milling feed device is connected to the milling device and drives the milling device to move in a direction close to or away from the cylinder clamping device. The cylinder clamping device includes a cylinder positioning frame 120 and a milling clamping device. The top of the cylinder positioning frame 120 is provided with an upward-facing cylinder positioning groove 1201. The cylinder clamping part 1101 of the milling clamping device is arranged on the upper side of the cylinder positioning groove 1201. The cylinder positioning frame 120 is provided with a cylinder positioning groove 1201. The middle part of the cylinder 40 is positioned in the cylinder positioning groove 1201. The milling clamping device clamps the cylinder 40 through the milling clamping part to realize the positioning and clamping of the cylinder 60. The milling feed device drives the milling device to move, so that the two milling devices mill the two ends of the cylinder 40 respectively to form grooves on the side walls at both ends of the cylinder 40. This facilitates precise control of the depth of the milling groove to avoid cutting through the wall of the cylinder 40. The cylinder 40 is clamped quickly, which makes the milling speed of the cylinder 40 fast.

[0122] The milling device 6 also includes a milling frame 108. Both the milling feed device and the milling device are mounted on top of the milling frame 108. There are two milling feed devices located at both ends of the milling frame 108, and each milling feed device is equipped with a milling device. The cylinder block positioning frame 120 and the clamping device are also mounted on top of the milling frame 108. The cylinder block positioning frame 120 and the clamping device are located between the milling devices at both ends. There are two cylinder block positioning frames 120 arranged side-by-side with a gap between them, and there is only one clamping device located between the two cylinder block positioning frames 120.

[0123] The top of the cylinder positioning bracket 120 is provided with a cylinder positioning groove 1201, which is a V-shaped opening facing upwards. The top of the cylinder positioning bracket 120 is also provided with an upwardly protruding cylinder blocking part, which is located on the side of the cylinder positioning groove 1201 away from the milling device.

[0124] The clamping device includes a clamping frame 110 and a clamping cylinder 109. The middle part of the clamping frame 110 is hinged to the milling frame 108. The end of the clamping frame 110 near the cylinder positioning frame 120 is provided with a downwardly protruding cylinder clamping part 1201. The end of the clamping frame 110 away from the cylinder positioning frame 120 is rotatably connected to the piston rod of the clamping cylinder 109. The clamping cylinder 109 is rotatably mounted on the milling frame 108. The clamping frame 110 is V-shaped with its opening facing away from the cylinder positioning frame 120, which facilitates clamping of the cylinder 40.

[0125] The milling feed device includes a milling feed frame 111 and a milling feed cylinder 112. The milling feed frame 111 is slidably mounted on the milling frame 108, and the milling feed cylinder 112 is horizontally mounted on the milling frame 108. The piston rod of the milling feed cylinder 112 is connected to the milling feed frame 111 and pushes the milling feed frame 111 to reciprocate. The milling device is mounted on the milling feed frame 111.

[0126] A milling feed guide rail 121 is installed on the upper side of the milling frame 108. The milling feed frame 111 is slidably installed on the milling feed guide rail 121. The milling feed guide rail 121 can guide the milling feed frame 111, so that the milling feed frame 111 moves linearly.

[0127] The milling device includes a milling cutter 119 and a milling motor 118. The milling cutter 119 is rotatably mounted on the milling feed frame 111 on the corresponding side. The output shaft of the milling motor 118 is connected to the milling cutter 119 and drives the milling cutter 119 to rotate.

[0128] Each milling feed frame 111 is rotatably mounted with a rotating shaft. A milling cutter 119 is mounted on one end of the rotating shaft, and a driven gear 122 is mounted on the other end. The rotating shaft rotates synchronously with the driven gear 122 and the milling cutter 119. A milling motor 118 is mounted on the milling feed frame 111 on the corresponding side. A drive gear 123 is mounted on the output shaft of the milling motor 118. The drive gear 123 meshes with the driven gear 122, thereby driving the milling cutter 119 to rotate.

[0129] The storage device includes a storage platform 115 and a storage baffle 116. The storage platform 115 is installed on the top of the storage rack 117. The storage platform 115 is inclined downwards in a direction away from the milling device 6. The end of the storage platform 115 away from the milling device 6 is provided with an upwardly protruding storage baffle 116. Two storage baffles 116 are arranged side by side and spaced apart.

[0130] The unloading device 7 transfers the finished cylinder body to the storage platform 115. The cylinder body rolls on the storage platform 115 to the end away from the milling device 6 and is positioned on the storage baffle 116, so that the finished cylinder bodies are stacked on the storage platform 115 to facilitate the subsequent transfer of the cylinder body 40.

[0131] The unloading device 7 includes an unloading cylinder 114 and a cylinder push plate 113. One end of the unloading push plate 113 is rotatably mounted on the storage platform 115, and the other end extends to both sides of the clamping device of the milling device 6, or to the space between each milling device and the corresponding cylinder positioning frame 120. Two cylinder push plates 113 are spaced apart. The two cylinder push plates 113 are respectively located between the clamping device and the corresponding cylinder positioning frame 120. Each cylinder push plate 113 is connected to an unloading cylinder 114. The unloading cylinder 114 is rotatably mounted on the storage rack 117. The piston rod of the unloading cylinder 114 is rotatably connected to the middle of the unloading push plate 113, thereby pushing the unloading push plate 113 to rotate, so as to move the cylinder on the cylinder positioning frame 120 to the upper side of the storage platform 115.

[0132] To prevent the cylinder body from rolling down the unloading push plate 113, the end of the unloading push plate 113 away from the storage rack 117 is tilted upward to form a material blocking part.

[0133] The working process of this cylinder block production line is as follows: The cylinder block 40 to be processed is placed on the feeding device 2. The robot arm 1 grabs the cylinder block 40 on the feeding device 2 and transfers the cylinder 40 to the lathe 3. After the lathe 3 finishes turning the outer circle of the cylinder block 40, the robot arm 1 transfers the turned cylinder block 40 to the transfer device 4.

[0134] Another robotic arm 1 transfers the cylinder 40 on the transfer device 4 to the idle boring machine 5. After the boring machine 5 bores the cylinder 40, the robotic arm 2 transfers the bored cylinder 40 to the milling device 6. After the milling device finishes milling the cylinder 40, the unloading cylinder 114 pushes the cylinder push plate 113 to move and transfers the cylinder 40 on the milling device 6 to the storage device 8.

[0135] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the protection scope of the present invention.

Claims

1. A cylinder block production line, characterized in that: The device includes a feeding device (2), a lathe (3), a boring machine (5), a milling device (6), and a storage device (8) arranged in sequence; a robot (1) arranged between the feeding device (2) and the milling device (6); and a unloading device (7) arranged between the milling device (6) and the storage device (8). The robot (1) transports the cylinder (40) on the feeding device (2) to the lathe (3), the boring machine (5), and the milling device (6) in sequence. The unloading device (7) includes an unloading cylinder (114) and a cylinder push plate (113). One end of the cylinder push plate (113) is rotatably connected to the storage device (8), and the other end extends to the lower part of the milling device (6). The piston rod of the unloading cylinder (114) is connected to the cylinder push plate (113). The storage device (8) includes a storage platform (115), which is inclined downward in a direction away from the milling device (6), and a storage baffle (116) is provided at the end of the storage platform (115) away from the milling device (6). The loading device (2) includes a loading platform (9), a lifting device and an axial positioning device. The loading platform (9) is inclined and gradually decreases in the direction close to the lathe (3). A loading baffle (10) is provided at one end of the loading platform (9) close to the lathe (3). The lifting device and the axial positioning device are both provided at one end of the loading platform (9) close to the lathe (3). The lifting device is set lower than the loading platform (9), and the axial positioning device is set higher than the loading platform (9). The axial positioning device and the lifting device are directly opposite each other. The lathe (3) includes a lathe body (32), a lathe headstock (33), and a tool post (37). The lathe headstock (33) has two slidably mounted on both ends of the lathe body (32). The two lathe headstocks (33) are arranged opposite each other. Each lathe headstock (33) is connected to a headstock pushing device, so that the two lathe headstocks (33) are close to each other or far apart. The tool post (37) also has two mounted on the lathe body (32). The tool post (37) is located between the two lathe headstocks (33). The tool post (37) is connected to a tool post feed device and a tool post translation device. The feed direction of the tool post feed device is perpendicular to the pushing direction of the headstock pushing device, and the translation direction of the tool post translation device is parallel to the pushing direction of the headstock pushing device. The boring machine (5) includes a drive unit, a boring machine clamping device, a boring bar (63) and a boring machine feed device. The drive unit and the boring machine clamping device are spaced apart and facing each other, and a space for accommodating the cylinder (40) is formed between the drive unit and the boring machine clamping device. The inner side of the drive unit and the inner side of the boring machine clamping device are both provided with boring machine positioning parts. The boring machine clamping device or the drive unit is provided with a through hole for the boring bar (63) to pass through. The boring machine feed device is connected to the boring bar (63) and the boring machine feed device drives the boring bar (63) to move axially. The milling device (6) includes a cylinder clamping device, a milling device and a milling feed device. The milling device has two parts located on both sides of the cylinder clamping device. The milling feed device is connected to the milling device and drives the milling device to move in a direction close to or away from the cylinder clamping device.

2. The cylinder block production line according to claim 1, characterized in that: Two robotic arms (1) are provided. One robotic arm (1) is located between the loading device (2) and the lathe (3), and the other robotic arm (1) is located between the lathe (3) and the milling device (6).

3. The cylinder block production line according to claim 1, characterized in that: Two boring machines (5) are arranged side by side.

4. The cylinder block production line according to claim 1 or 2, characterized in that: A transfer device (4) is provided between the lathe (3) and the boring machine (5).

5. The cylinder block production line according to claim 1, characterized in that: The cylinder push plate (113) is provided with a baffle at one end away from the storage device (8), and the baffle is inclined upward in a direction away from the storage device (8).

Citation Information

Patent Citations

  • Engine cylinder block production line

    CN110682111A

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    CN110744075A