A material thickness detection and cleaning system and its operation method
By designing a fully automatic material thickness detection and cleaning system, the problems of manual cleaning and low detection efficiency are solved, the automatic cleaning and testing of products are realized, and the production efficiency and finished product quality are improved.
Patent Information
- Application Number
- CN202211526036.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-01
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2042-12-01
Smart Images

Figure CN115783771B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of machinery, and relates to a fully automatic cleaning and detection device, in particular to a material thickness detection and cleaning system and its operation method. Background Art
[0002] During the processing and manufacturing of electronic products, it is necessary to clean processing waste chips, residual liquid, etc., and thickness detection is also required before subsequent processing, so as to avoid defective products occupying production resources, resulting in waste and increased production costs. Only by ensuring the cleanliness and thickness standard of the raw materials can the accuracy and good effect of subsequent processing be guaranteed. In the prior art, manual cleaning operations and thickness detection are usually adopted, but manual cleaning and detection have the following problems:
[0003] 1. Manual operation has low efficiency, prolongs working hours and reduces output; it consumes a large amount of manpower and increases costs;
[0004] 2. The environment of blowing water and dry ice cleaning is not conducive to long-term manual operation and affects human health;
[0005] 3. Manual operation is prone to incomplete cleaning, affecting the quality of subsequent processing and increasing defective products;
[0006] 4. The accuracy of manual thickness detection is low, the precision is poor, and the detection standard is difficult to unify, resulting in large errors in detection results.
[0007] 5. Manual operation is prone to cause risks of three types of injuries to products.
[0008] To solve the above technical problems, for example, a cleaning device for fixture finished products has been disclosed in Chinese patent literature [Chinese Patent No.: 202020778417.1]. The present utility model discloses a cleaning device for fixture finished products, specifically relating to the technical field of cleaning fixture finished products, including a brush plate, an air wheel is arranged on the inner wall of the cavity, an air outlet hole is arranged at the right end of the cavity, a rotating shaft is fixedly installed on the inner wall of the air wheel, bearings are arranged at both ends of the air wheel, the bearings are fixedly installed on the inner wall of the brush plate, a wooden board is fixedly installed at the bottom end of the rotating shaft, a wet sponge is fixedly installed at one end of the wooden board, a dry sponge groove is arranged at the top of the brush plate, a dry sponge is fixedly installed on the inner wall of the dry sponge groove, a dry sponge groove is arranged at the top of the cavity, and a dry sponge is fixedly installed on the inner wall of the dry sponge groove. The present utility model can inject water and gas into the water pipe and the air pipe respectively. The water will be sprinkled on the surface of the product through the nozzle, then the gas will blow the air wheel through the air outlet hole, then the air wheel drives the rotating shaft to rotate, and the rotating shaft drives the wet sponge on the wooden board to rotate, so that the rotating wet sponge will wipe the surface of the product.
[0009] In the above technical solution, only the cleaning of the product surface can be achieved through water spraying and air jetting, and targeted internal cleaning cannot be performed. Especially for shell electronic products with a rotating shaft, the inner hole of the rotating shaft forms a cleaning blind area, which affects subsequent processing due to the inability to clean thoroughly, resulting in an increase in the defective rate of the finished product and a reduction in the quality of the finished product. Summary of the Invention
[0010] The object of the present invention is to address the above problems existing in the prior art and propose a thickness detection and cleaning system and its operation method that form a fully automatic and efficient processing process through the orderly combination of loading and unloading, manipulator feeding, cleaning operation, and thickness detection operation.
[0011] The object of the present invention can be achieved by the following technical solutions: A thickness detection and cleaning system includes a feeder, on which a loading station, a transfer manipulator, a code reading station, a secondary positioning fixture, and an unloading station are provided. The feeder is connected to a rotating shaft water blowing fixture through a cleaning manipulator for feeding. The rotating shaft water blowing fixture is connected to a thickness detection device through a picking manipulator for feeding. The thickness detection device is connected to an NG rack through the picking manipulator for material transfer, and the thickness detection device is connected to the feeder through the picking manipulator for material transfer.
[0012] In the above thickness detection and cleaning system, the loading station / unloading station includes a through hole on the top surface of the feeder. A plurality of positioning blocks and at least one push clamp cylinder are provided on the outer periphery of the through hole. A lifting table is provided below the through hole. The lifting table is fixedly connected to a lifting belt, and the lifting belt is tensioned and sleeved on the outer peripheries of a main pulley and a slave pulley. The main pulley is driven and connected by a lifting motor.
[0013] In the above thickness detection and cleaning system, the code reading station includes a fixed frame, on which a CCD light source is fixedly installed. A CCD camera is provided below the CCD light source, and the scanning lens of the CCD camera faces downward.
[0014] In the above thickness detection and cleaning system, the secondary positioning fixture includes a fixture plate extending outside the top surface of the feeder. A loading area is provided in the middle of the fixture plate. A plurality of pads are convexly provided on the loading area. A plurality of positioning blocks are provided around the loading area. A plurality of guide chutes are provided around the loading area. The positioning blocks are slidably connected by bottom convex blocks embedded in the guide chutes. Fixing holes are provided in the bottom convex blocks, and screws are inserted through the fixing holes.
[0015] In the above thickness detection and cleaning system, the cleaning manipulator includes a bottom frame, a robotic arm, and a suction gripper from bottom to top. The suction gripper has symmetric gripper plates, on which suction cups are provided. The front end of the suction gripper extends a dry ice blowing nozzle, and the dry ice blowing nozzle has a curved nozzle tube and a slit nozzle opening.
[0016] In the above-mentioned material thickness detection and cleaning system, the rotating shaft water blowing fixture includes a material loading plate, an embedding groove is recessed on the material loading plate, a positioning assembly is arranged around the periphery of the embedding groove, a shaft body positioning groove is arranged on one side edge of the embedding groove, the two ends of the shaft body positioning groove relatively extend into a water blowing needle head, the outer end of the water blowing needle head is fixedly inserted into a water collecting box, and the water blowing needle head is communicated with the inner cavity of the water collecting box. An external water supply device is connected to the side wall of the water collecting box through a connector, and the outside of the water collecting box is connected by a driver for pushing and pulling.
[0017] In the above-mentioned material thickness detection and cleaning system, an assembly window is opened on the material loading plate, the assembly window is communicated with the port of the shaft body positioning groove, and the water collecting box and the water blowing needle head are located in the assembly window.
[0018] In the above-mentioned material thickness detection and cleaning system, the positioning assembly includes at least one lifting cylinder and at least one side pushing cylinder fixedly arranged at the bottom of the material loading plate; the lifting shaft of the lifting cylinder passes through the material loading plate to form a vertical sliding connection, a pressing block is fixedly connected to the top end of the lifting shaft, and the pressing block extends into the embedding groove; a side pushing window is opened on the material loading plate, a push rod of the side pushing cylinder is fixedly connected to a push pressing plate, and the push pressing plate is located in the side pushing window to form a free displacement.
[0019] In the above-mentioned material thickness detection and cleaning system, the thickness detection device includes a machine body having a detection chamber, a detection fixture is arranged in the detection chamber, a positioning mechanism is arranged around the detection station of the detection fixture, a Y transfer mechanism is arranged beside the detection fixture, the Y transfer mechanism drives an X transfer mechanism, the X transfer mechanism drives a thickness detector, and the upper probe and the lower probe of the thickness detector are correspondingly arranged above and below the detection fixture.
[0020] In the above-mentioned material thickness detection and cleaning system, the positioning mechanism includes a plurality of blocking blocks, a plurality of rotating cylinders and a plurality of pushing cylinders around the detection station, a rotating pressing block is fixedly connected to the swinging rod of the rotating cylinder, and a pushing block is fixedly connected to the telescopic rod of the pushing cylinder.
[0021] In the above-mentioned material thickness detection and cleaning system, the Y transfer mechanism includes a Y slide electric cylinder and a Y slide rail arranged in parallel, the X transfer mechanism includes an X slide electric cylinder, the Y driving block of the Y slide electric cylinder is fixedly connected to the X slide electric cylinder, the bottom of the X slide electric cylinder is slidably connected to the Y slide rail through a slider, and the thickness detector is fixedly installed on the X driving block of the X slide electric cylinder.
[0022] In the above-mentioned material thickness detection and cleaning system, the NG rack includes a vertical rack body. An opening is formed on a set of opposite sides of the vertical rack body, and a number of blocking strips are symmetrically protruded on the other set of opposite sides, and a material insertion slot is formed between adjacent blocking strips.
[0023] The operation method of the material thickness detection and cleaning system includes the following steps:
[0024] 1). The transfer manipulator sucks the product on the loading station of the feeder and transfers it to the code reading station to scan and identify the Cell points of the product, and then the transfer manipulator transfers the product to the secondary positioning fixture for precise positioning;
[0025] 2). After the cleaning manipulator sucks the product from the secondary positioning fixture, it is flipped 180° and placed on the rotating shaft water blowing fixture. The inner hole of the rotating shaft of the product is sprayed and cleaned through the rotating shaft water blowing fixture. At the same time, the cleaning manipulator sprays dry ice from the dry ice nozzle to clean the surface of the product;
[0026] 3). After the product is cleaned, the picking manipulator sucks the product and transfers it to the thickness detection equipment for material thickness detection;
[0027] 4). The products with qualified material thickness are discharged through the picking manipulator into the discharging station of the feeder; the products with unqualified material thickness are placed in the NG rack through the picking manipulator for re-inspection.
[0028] Compared with the prior art, the present material thickness detection and cleaning system and its operation method have the following beneficial effects:
[0029] 1. Through the combined application of automated equipment, automatic cyclic cleaning and detection operations of products are realized, production operation efficiency is improved, and the market competitiveness of enterprises is increased; the automatic line circulates and repeats work, the cleaning effect of products is improved, the yield is increased, the application of automatic detection equipment increases the consistency and reliability of product measurement, and a great deal of production manpower is saved.
[0030] 2. The use of a two-station feeding device improves the degree of automation of the assembly line and lays a foundation for realizing unmanned production; the products on the line circulate for operation, saving layout floor space and simplifying the automatic production control method.
[0031] 3. For the hole structure of the shaft body, the mechanical drive needle body is inserted and sprayed for cleaning to achieve thorough cleaning of the product blind area, ensure the cleanliness of the product, facilitate subsequent processing operations, improve the finished product yield and quality, and increase the market competitiveness.
[0032] 4. By stably positioning the product and cooperating with the manipulator for dry ice spraying and cleaning, the cleanliness of the product surface is ensured, avoiding the residue of waste chips and waste liquid, facilitating subsequent processing operations, and improving the finished product yield and quality. Description of the Drawings
[0033] Figure 1 It is the overall top view structure diagram of the present material thickness detection and cleaning system.
[0034] Figure 2 It is the three-dimensional structure diagram of the feeder in the present material thickness detection and cleaning system.
[0035] Figure 3 It is the three-dimensional structure diagram of the cleaning manipulator in the present material thickness detection and cleaning system.
[0036] Figure 4 It is the three-dimensional structure diagram of the rotating shaft water blowing fixture in the present material thickness detection and cleaning system.
[0037] Figure 5 It is the three-dimensional structure diagram of the driver and the water blowing needle in the present material thickness detection and cleaning system.
[0038] Figure 6 It is the three-dimensional structure diagram of the thickness detection device in the present material thickness detection and cleaning system.
[0039] Figure 7 It is the three-dimensional structure diagram of the NG rack in the present material thickness detection and cleaning system.
[0040] In the figure, A is the feeder; A1 is the loading station; A2 is the material transfer manipulator; A3 is the code reading station; A4 is the secondary positioning fixture; A4a is the spacer block; A4b is the positioning block; A5 is the unloading station.
[0041] B is the cleaning manipulator; B1 is the chassis; B2 is the robotic arm; B3 is the suction claw; B4 is the dry ice nozzle.
[0042] C is the rotating shaft water blowing fixture; C1 is the material carrier plate; C1a is the identification block; C2 is the driver; C3 is the water collecting box; C4 is the water blowing needle; C5 is the pressing block; C6 is the pushing plate; C7 is the bottom plate; C8 is the base.
[0043] D is the material picking manipulator.
[0044] E is the thickness detection device; E1 is the fuselage; E2 is the detection fixture; E3 is the Y-axis slide cylinder; E4 is the X-axis slide cylinder; E5 is the thickness detector.
[0045] F is the NG rack; F1 is the vertical frame; F2 is the insertion slot. Detailed implementation manners
[0046] The following are specific embodiments of the present invention and in combination with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
[0047] Embodiment 1
[0048] As Figures 1 to 7As shown in the figure, the present material thickness detection and cleaning system includes a feeder A, on which there are a loading station A1, a material transfer manipulator A2, a code reading station A3, a secondary positioning jig A4, and an unloading station A5. The feeder A is connected to a rotating shaft water blowing jig C through a cleaning manipulator B for feeding. The rotating shaft water blowing jig C is connected to a thickness detection device E through a material taking manipulator D for feeding. The thickness detection device E is connected to an NG rack F through the material taking manipulator D for material transfer, and the thickness detection device E is also connected to the feeder A through the material taking manipulator D for material transfer.
[0049] The loading station A1 / unloading station A5 includes a through hole on the top surface of the feeder A. Several positioning blocks A4b and at least one push clamp cylinder are arranged on the outer periphery of the through hole. A lifting table is arranged below the through hole. The lifting table is fixedly connected to a lifting belt, and the lifting belt is tightly sleeved on the outer peripheries of a main pulley and a driven pulley. The main pulley is driven and connected by a lifting motor.
[0050] By driving the lifting belt to rotate forward and backward through the lifting motor, the lifting table is driven to move up and down reciprocally, realizing the operation of lifting the tray for feeding or lowering the tray for collecting. The positioning blocks A4b around the through hole are used to abut and limit the periphery of the tray, and the tray is fixed by pushing the tray with the push clamp cylinder.
[0051] The material transfer manipulator A2 includes a robotic arm. The end of the robotic arm is connected to a robotic claw through a rotating shaft, and vacuum suction cups are arranged on the robotic claw. The robotic claw is driven to move freely by the robotic arm, and the product is sucked or released through the vacuum suction cups on the robotic claw.
[0052] The code reading station A3 includes a fixing frame, on which a CCD light source is fixedly installed. A CCD camera is arranged below the CCD light source, and the scanning lens of the CCD camera faces downward. The product is illuminated by the CCD light source, and the Cell points on the product are read through the scanning lens of the CCD camera for identification.
[0053] The secondary positioning jig A4 includes a jig plate extending outside the top surface of the feeder A. A loading area is arranged in the middle of the jig plate. Several pads A4a protrude on the loading area. Several positioning blocks A4b are arranged around the loading area. Several guide chutes are arranged around the loading area. The positioning blocks A4b are slidably connected by embedding the bottom bumps into the guide chutes. Fixing holes are opened on the bottom bumps, and screws are inserted into the fixing holes.
[0054] The product is horizontally supported by several pads A4a, and the periphery of the product is accurately positioned by abutting several positioning blocks A4b. An inlet inclined surface is arranged on the side of the positioning block A4b facing the loading area, which is beneficial for the product to enter and avoids scratching the edge of the product. After loosening the screw, the positioning block A4b can be moved along the guide chute, so as to adjust the size of the loading area corresponding to the product specification, and the positioning block A4b is locked and fixed by tightening the screw again.
[0055] The cleaning manipulator B includes a chassis B1, a robotic arm B2, and a suction claw B3 from bottom to top. The suction claw B3 has symmetric claw plates, and suction cups are arranged on the claw plates. The front end of the suction claw B3 extends out a dry ice nozzle B4, and the dry ice nozzle B4 has a curved arc nozzle tube and a slit nozzle opening.
[0056] The robotic arm B2 drives the suction claw B3 to displace freely. The suction cups are used for vacuum suction of materials, and the dry ice nozzle B4 is used to perform dry ice cleaning treatment on the surface of the product. The material taking manipulator D has a similar structure to the cleaning manipulator B, and the difference is that the dry ice nozzle B4 is not provided on the material taking manipulator D.
[0057] The shaft water blowing fixture C includes a loading plate C1. An embedding groove is recessed on the loading plate C1. A positioning assembly is arranged around the embedding groove. An axial body positioning groove is arranged on one side of the embedding groove. The two ends of the axial body positioning groove relatively extend into the water blowing needles C4. The outer ends of the water blowing needles C4 are fixedly inserted into the water collecting box C3, and the water blowing needles C4 are communicated with the inner cavity of the water collecting box C3. The side wall of the water collecting box C3 is connected to an external water supply device through a joint, and the outside of the water collecting box C3 is push-pull connected by a driver C2.
[0058] The driver C2 is any one of a cylinder, an electric cylinder, a hydraulic cylinder, and an electric push rod. Two drivers C2 are relatively arranged at the two ends of the axial body positioning groove. The water blowing needle C4 has a variable diameter tube body, and the variable diameter tube body is sequentially connected with a medium diameter installation section, a large diameter limiting section, a small diameter extension section, and an insertion needle from the outer end to the inner end. A bottom plate C7 is arranged in parallel below the loading plate C1, and the bottom plate C7 and the loading plate C1 are fixedly connected by a plurality of columns. The fixture is fixedly assembled with the base C8 through the bottom plate C7.
[0059] An assembly window is opened on the loading plate C1, and the assembly window is communicated with the port of the axial body positioning groove. The water collecting box C3 and the water blowing needles C4 are located in the assembly window. By providing the assembly window, the installation positions of the water collecting box C3 and the water blowing needles C4 are provided, and the water blowing needles C4 can displace freely between the assembly window and the axial body positioning groove.
[0060] The positioning assembly includes at least one lifting cylinder and at least one side pushing cylinder fixedly arranged at the bottom of the loading plate C1; the lifting shaft of the lifting cylinder passes through the loading plate C1 to form a vertical sliding connection, and a pressing block C5 is fixedly connected to the top end of the lifting shaft, and the pressing block C5 extends into the embedding groove; a side pushing window is opened on the loading plate C1, and the push rod of the side pushing cylinder is fixedly connected to a push pressing plate C6, and the push pressing plate C6 is located in the side pushing window to form a free displacement. After the product is placed in the embedding groove, the lifting cylinder drives the pressing block C5 to descend to press the top surface of the product, and the side pushing cylinder extends to push the push pressing plate C6 to press the side of the product, so as to fix the product three-dimensionally. The lifting cylinder drives the pressing block C5 to lift, and the side pushing cylinder retracts the push pressing plate C6 to release the product.
[0061] The inlay groove is a profiling groove body. A stepped surface protrudes in the middle of the inlay groove, and an identification block C1a protrudes in the middle of the stepped surface. The shaft body positioning groove is recessed on the outer side of one edge of the stepped surface. The stepped surface fits the bottom surface of the product, the identification block C1a extends into the identification hole in the middle of the product, and the shaft body positioning groove engages with the rotating shaft on one side of the product, so that the overall product remains in a horizontal state.
[0062] The thickness detection device E includes a fuselage E1 with a detection chamber. A detection jig E2 is arranged in the detection chamber. A positioning mechanism is arranged around the detection station of the detection jig E2. A Y transfer mechanism is arranged beside the detection jig E2. The Y transfer mechanism drives an X transfer mechanism, and the X transfer mechanism drives a thickness detector E5. The upper probe and the lower probe of the thickness detector E5 are correspondingly arranged above and below the detection jig E2.
[0063] The positioning mechanism includes several blocking blocks, several rotating cylinders and several pushing cylinders around the detection station. A rotating pressing block is fixedly connected to the swinging rod of the rotating cylinder, and a pushing block is fixedly connected to the telescopic rod of the pushing cylinder. The product is placed on the detection station. The product is abutted and blocked by several blocking blocks around it. The rotating cylinder is started to turn the rotating pressing block to form a longitudinal pressing above the product, and the pushing cylinder is started to push out the pushing block to press the side of the product to form a planar fixation.
[0064] The Y transfer mechanism includes a Y slide electric cylinder E3 and a Y slide rail arranged in parallel. The X transfer mechanism includes an X slide electric cylinder E4. The Y driving block of the Y slide electric cylinder E3 is fixedly connected to the X slide electric cylinder E4. The bottom of the X slide electric cylinder E4 is slidably connected to the Y slide rail through a slider. The thickness detector E5 is fixedly installed on the X driving block of the X slide electric cylinder E4. The thickness detector E5 is driven to translate in the Y direction by the Y slide electric cylinder E3, and the thickness detector E5 is driven to translate in the X direction by the X slide electric cylinder E4, so that the thickness detector E5 can reach any position of the product for detection.
[0065] The NG rack F includes an upright frame body F1. One set of opposite sides of the upright frame body F1 forms an opening, and several blocking strips protrude symmetrically on the other set of opposite sides. An insertion slot F2 is formed between adjacent blocking strips. The picking manipulator D inserts the defective products into the opposite insertion slots F2 in sequence through the opening, so as to realize the storage of the defective products.
[0066] Embodiment 2
[0067] Based on Embodiment 1, the difference in this embodiment is that:
[0068] The operation method of the material thickness detection and cleaning system includes the following steps:
[0069] 1). The transfer robot A2 picks up the product on the loading station A1 of the feeder A and transfers it to the code reading station A3 to scan and identify the Cell points of the product. Then, the transfer robot A2 transfers the product to the secondary positioning fixture A4 for precise positioning.
[0070] 2). After the cleaning robot B picks up the product from the secondary positioning fixture A4, it flips 180° and places it on the rotating shaft water blowing fixture C. The rotating shaft water blowing fixture C sprays water into the inner hole of the rotating shaft of the product for cleaning. At the same time, the cleaning robot B sprays dry ice from the dry ice nozzle B4 to clean the surface of the product.
[0071] 3). After the product is cleaned, the picking robot D picks up the product and transfers it to the thickness detection device E for thickness detection.
[0072] 4). The products with qualified thickness are put into the discharging station A5 of the feeder A for discharging by the picking robot D; the products with unqualified thickness are put into the NG rack F by the picking robot D and wait for re-inspection.
[0073] Compared with the prior art, the present thickness detection and cleaning system and its operation method have the following beneficial effects:
[0074] 1. Through the combined application of automated equipment, automatic cyclic cleaning and detection operations of products are realized, production operation efficiency is improved, and the market competitiveness of the enterprise is increased; the automatic line works cyclically and repeatedly, the cleaning effect of products is improved, the yield is increased, the application of automatic detection equipment increases the consistency and reliability of product measurement, and a great deal of production labor is saved.
[0075] 2. The use of a two-station feeding device improves the degree of automation of the assembly line and lays a foundation for realizing unmanned production; the products on the line work cyclically, saving layout floor space and simplifying the automatic production control method.
[0076] 3. For the hole structure of the shaft body, the mechanical drive needle body is inserted and sprayed for cleaning to achieve thorough cleaning of the blind area of the product, ensure the cleanliness of the product, facilitate subsequent processing operations, improve the finished product yield and quality, and increase the market competitiveness.
[0077] 4. By stably positioning the product and cooperating with the robot to spray dry ice for cleaning, the cleanliness of the product surface is ensured, avoiding the residue of waste chips and waste liquid, facilitating subsequent processing operations, and improving the finished product yield and quality.
[0078] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the art to which the present invention pertains can make various modifications or supplements to the described specific embodiments or use similar methods for substitution, but will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
[0079] In the description of the present invention, it should be noted that, unless otherwise clearly defined and limited, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
Claims
1. A material thickness detection and cleaning system, including a feeder, Characterized in that, The feeder is provided with a loading station, a material transfer manipulator, a code reading station, a secondary positioning fixture and an unloading station. The feeder is connected to a rotating shaft water blowing fixture through a cleaning manipulator for feeding. The rotating shaft water blowing fixture is connected to a thickness detection device through a material taking manipulator for feeding. The thickness detection device is connected to an NG rack through the material taking manipulator for material transfer, and the thickness detection device is connected to the feeder through the material taking manipulator for material transfer; The rotating shaft water blowing fixture includes a loading plate, an embedding groove is recessed on the loading plate, a positioning component is arranged around the embedding groove, a shaft body positioning groove is arranged on one side of the embedding groove, the two ends of the shaft body positioning groove relatively extend into water blowing needles, the outer ends of the water blowing needles are fixedly inserted into a water collecting box, and the water blowing needles are communicated with the inner cavity of the water collecting box. The side wall of the water collecting box is connected to an external water supply device through a connector, and the outside of the water collecting box is connected by a driver for pushing and pulling.
2. The material thickness detection and cleaning system according to claim 1, Characterized in that, The loading station / unloading station includes a through hole on the top surface of the feeder. A plurality of positioning blocks and at least one push clamp cylinder are arranged on the outer periphery of the through hole. A lifting table is arranged below the through hole. The lifting table is fixedly connected to a lifting belt. The lifting belt is tightly sleeved on the outer peripheries of a main pulley and a slave pulley. The main pulley is driven and connected by a lifting motor.
3. The material thickness detection and cleaning system according to claim 1, Characterized in that, The code reading station includes a fixing frame, a CCD light source is fixedly installed on the fixing frame, a CCD camera is arranged below the CCD light source, and the scanning lens of the CCD camera faces downwards.
4. The material thickness detection and cleaning system according to claim 1, Characterized in that, The secondary positioning fixture includes a fixture plate extending outside the top surface of the feeder. A loading area is arranged in the middle of the fixture plate. A plurality of cushion blocks protrude on the loading area. A plurality of positioning blocks are arranged around the loading area. A plurality of guide chutes are arranged around the loading area. The positioning blocks are slidably connected by bottom bumps embedded in the guide chutes. Fixing holes are opened on the bottom bumps, and screws are inserted through the fixing holes.
5. The material thickness detection and cleaning system according to claim 1, Characterized in that, The cleaning manipulator includes a bottom frame, a robotic arm and a material suction claw from bottom to top. The material suction claw has symmetric claw plates, suction cups are arranged on the claw plates, a dry ice blowing nozzle protrudes from the front end of the material suction claw, and the dry ice blowing nozzle has a curved nozzle pipe and a slit nozzle opening.
6. The material thickness detection and cleaning system according to claim 1, Characterized in that, An assembly window is opened on the loading plate, the assembly window is communicated with the port of the shaft body positioning groove, and the water collecting box and the water blowing needles are located in the assembly window.
7. The material thickness detection and cleaning system according to claim 1, Characterized in that, The positioning assembly includes at least one lifting cylinder and at least one side-pushing cylinder fixedly arranged at the bottom of the material loading plate; the lifting shaft of the lifting cylinder penetrates through the material loading plate to form a vertical sliding connection, and a pressing block is fixedly connected to the top end of the lifting shaft, and the pressing block extends into the material embedding groove; a side-pushing window is opened on the material loading plate, and a push rod of the side-pushing cylinder is fixedly connected to a push pressing plate, and the push pressing plate is located in the side-pushing window to form a free displacement.
8. The material thickness detection and cleaning system according to claim 1, characterized in that the thickness detection device includes a fuselage with a detection chamber, a detection fixture is arranged in the detection chamber, a positioning mechanism is arranged around the detection station of the detection fixture, a Y-transfer mechanism is arranged beside the detection fixture, the Y-transfer mechanism drives an X-transfer mechanism, the X-transfer mechanism drives a thickness detector, and the upper probe and the lower probe of the thickness detector are correspondingly arranged above and below the detection fixture.
9. The material thickness detection and cleaning system according to claim 8, characterized in that the positioning mechanism includes a plurality of blocking blocks, a plurality of rotary cylinders and a plurality of push pressing cylinders around the detection station, a rotary pressing block is fixedly connected to the swinging rod of the rotary cylinder, and a push pressing block is fixedly connected to the telescopic rod of the push pressing cylinder.
10. The material thickness detection and cleaning system according to claim 8, characterized in that the Y-transfer mechanism includes a Y-slide electric cylinder and a Y-slide rail arranged in parallel, the X-transfer mechanism includes an X-slide electric cylinder, the Y-driving block of the Y-slide electric cylinder is fixedly connected to the X-slide electric cylinder, the bottom of the X-slide electric cylinder is slidably connected to the Y-slide rail by a slider, and the thickness detector is fixedly installed on the X-driving block of the X-slide electric cylinder.
11. The material thickness detection and cleaning system according to claim 1, characterized in that the NG rack includes a vertical frame body, a set of opposite sides of the vertical frame body are open, and a plurality of blocking strips are symmetrically protruded on the other set of opposite sides, and an insertion slot is formed between adjacent blocking strips.
12. The operation method of the material thickness detection and cleaning system according to claim 1, characterized in that it includes the following steps: 1). The transfer manipulator sucks the product on the loading station of the feeder and transfers it to the code reading station, scans and identifies the Cell points of the product, and then the transfer manipulator transfers the product to the secondary positioning fixture for precise positioning; 2). After the cleaning manipulator sucks the product from the secondary positioning fixture, it flips 180° and places it on the rotating shaft water blowing fixture, sprays water into the inner hole of the rotating shaft of the product through the rotating shaft water blowing fixture, and at the same time the cleaning manipulator sprays dry ice from the dry ice nozzle to clean the surface of the product; 3). After the product is cleaned, the picking manipulator sucks the product and transfers it to the thickness detection device for material thickness detection; 4). The products with qualified material thickness are discharged through the picking manipulator into the discharging station of the feeder; the products with unqualified material thickness are placed in the NG rack through the picking manipulator for re-inspection.
Citation Information
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