A creeling all-in-one machine for yarn production

By designing the spindle and reciprocating screw, the problems of high energy consumption and material collection in the winding and packaging machine are solved, achieving efficient yarn production and uniform winding.

CN115783886BActive Publication Date: 2026-05-12SICHUAN BANGYUAN TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SICHUAN BANGYUAN TECH CO LTD
Filing Date
2022-12-19
Publication Date
2026-05-12

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Abstract

The application discloses a winding and coiling integrated machine for yarn production, which comprises a winding and coiling integrated machine body, and is placed on the ground at the bottom of the winding and coiling integrated machine body; further comprising: the winding and coiling integrated machine body, the outer wrapping silk is placed on the ground at the bottom, and the other end of the outer wrapping silk is inserted into the inside of a spool through a tensioner, the rear end of the tensioner is fixed on the surface of a first fixed rod, the left and right ends of the first fixed rod are fixedly arranged on the first fixed rod, and the bottom of the spool is fixed with a first driven rod. The winding and coiling integrated machine for yarn production is provided with the spool, the output end of a motor drives a worm to rotate, the worm drives a worm gear to rotate, the worm gear drives the spool to rotate, the spool drives the outer wrapping silk to rotate, the outer wrapping silk can be wound on spandex, the yarn body can be rapidly produced, and the energy consumption is reduced.
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Description

Technical Field

[0001] This invention relates to the field of winding and wrapping machine technology, specifically to a winding and wrapping machine for yarn production. Background Technology

[0002] In the production process, yarn is obtained by winding the outer sheath yarn around the core yarn and then further processing it. Generally, a winding machine is used to wind the outer sheath yarn around the core yarn.

[0003] The existing method involves winding the outer sheath yarn (usually nylon) into aluminum tubes on a winding machine, then loading the aluminum tubes onto the hollow spindles of a covering machine. The winding material rotates at high speed on the high-speed spindle, wrapping together the core yarn (usually spandex, which has passed through the spindle's central hole and been stretched to a certain multiple by three rollers) and then winding it into a well-formed and loosely bound covered yarn roll. Traditional covering machines require first making aluminum tubes, and the size of the aluminum tubes directly affects production efficiency and power consumption. Larger aluminum tubes require lower spindle speeds (lower production efficiency) and higher power consumption, resulting in smaller covered yarn rolls produced per batch. This necessitates a subsequent rewinding process to turn the small yarn rolls into larger ones.

[0004] Referring to a wrapped yarn integrated machine with publication number CN111977456A, it uses a wrapped yarn take-up drum and a take-up drum limiting ring. A rotating shaft support column is movably connected to the right end of the rotating shaft. The rotating shaft is fixedly connected to a rotary motor. First, the wrapped yarn take-up drum is fitted onto the outer surface of the rotating shaft, at which point the wrapped yarn take-up drum and the rotating shaft are movably connected. The take-up drum limiting ring is sleeved onto the rotating shaft. Then, the two ends of the wrapped yarn take-up drum are secured by the buckles of the take-up drum limiting ring. Simultaneously, the magnetic blocks inside the take-up drum limiting ring further tighten the wrapped yarn take-up drum to the rotating shaft, effectively preventing the wrapped yarn take-up drum from continuing to rotate due to inertia when the rotary motor suddenly stops. This greatly improves the production quality of the device. However, the following problems still exist:

[0005] In actual use of the above-mentioned device, although the winding is performed by a rotating shaft, it is directly connected to the motor, which means that the rotating shaft can only wind in a fixed position. As a result, the material on the winding drum can only be wound in one place under the drive of the rotating shaft, which causes the material to be concentrated in one place.

[0006] Therefore, we propose an integrated winding and wrapping machine for yarn production to solve the problems mentioned above. Summary of the Invention

[0007] The purpose of this invention is to provide an integrated winding and wrapping machine for yarn production, so as to solve the problems of high energy consumption and centralized material collection in the current market as mentioned in the background art.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a winding and wrapping integrated machine for yarn production, comprising a winding and wrapping integrated machine body, the bottom of which is placed on the ground;

[0009] Also includes:

[0010] The winding and wrapping machine body has an outer wrapping wire placed on the ground at the bottom, and the other end of the outer wrapping wire extends into the inside of the spindle barrel through a tensioner. The rear end of the tensioner is fixed to the surface of the first fixed rod, and the left and right ends of the first fixed rod are fixedly set on the winding and wrapping machine body. The bottom of the spindle barrel is fixed with a first driven rod, and the bottom bearing of the first driven rod is connected to the second fixed rod. The left and right ends of the second fixed rod are fixed on the winding and wrapping machine body.

[0011] The second fixed rod has a worm gear fixed on its outer side, and a worm is engaged at the rear end of the worm gear. The left and right ends of the worm are rotatably mounted on the body of the wrapping machine, and the right end of the worm is also connected to the output end of the motor.

[0012] The outer end is wrapped with a yarn, and the other end is connected to the spandex. The spandex and the outer yarn are wrapped together to form a yarn body. The upper end of the yarn body is drawn into the inside of the winding roller through the drawing roller, and the top of the yarn body is wound around the winding roller.

[0013] Preferably, the spindle drum is provided with an inner drum, and the inner wall of the inner drum is connected to a conveying roller by a bearing. There are two sets of conveying rollers, and spandex is slidably disposed on the top of the two sets of conveying rollers.

[0014] The above structural design allows the conveyor rollers to rotate the spandex.

[0015] Preferably, there is a gap between the outer end of the inner barrel and the inner wall of the ingot barrel, and the bottom of the inner barrel is fixedly mounted on the second fixed rod through the first driven rod.

[0016] The above structural design ensures that the rotation of the spindle barrel will not affect the inner barrel.

[0017] Preferably, the spandex is internally slidably limited on the limiting roller, and the rear end of the limiting roller is rotatably mounted on the third fixed rod, and the left and right ends of the third fixed rod are fixed to the body of the wrapping machine.

[0018] The above structural design allows the spandex to rotate stably.

[0019] Preferably, the right side of the worm is connected to the reciprocating screw via a pulley set, and the left end of the reciprocating screw is connected to the body of the winding and wrapping machine via a bearing. The reciprocating screw is threadedly connected to the winding roller, and the bottom of the winding roller is slidably engaged with a limit rod. The left and right ends of the limit rod are fixed to the body of the winding and wrapping machine.

[0020] The above structural design allows the reciprocating lead screw to drive the winding roller to move back and forth.

[0021] Preferably, the right side of the reciprocating lead screw is connected to the second driven rod via a gear set, and the left end of the second driven rod is keyed to a bonding rod, and the left end of the bonding rod is rotatably disposed within the body of the wrapping machine.

[0022] With the above structural design, the rotation of the reciprocating lead screw can drive the contact rod to move.

[0023] Preferably, the top of the bonding rod is bonded to the bottom of the take-up roller, and clamping rods are bonded to the left and right ends of the take-up roller, respectively, and the top of the clamping rods is slidably mounted on the bracket.

[0024] The above structural design allows the clamping rod to slide within the support.

[0025] Preferably, the clamping rod has a protrusion that slides inside, and the bottom of the protrusion slides inside the slot, and the slot is evenly spaced on the bracket, and the bottom of the protrusion is arc-shaped.

[0026] The above structural design allows the protrusion to limit the position of the clamping rod.

[0027] Preferably, the left and right ends of the bracket extend into the interior of the wrapping machine body and form a sliding connection with the slide rod, and the upper and lower ends of the slide rod are fixedly disposed inside the wrapping machine body. A second spring is nested above the slide rod, and the top of the second spring is connected to the top of the wrapping machine body.

[0028] The above structural design allows the take-up roller to remain in constant contact with the bonding rod.

[0029] Compared with the prior art, the beneficial effects of the present invention are: the integrated winding and wrapping machine for yarn production can reduce energy consumption and prevent material accumulation during winding. The rotation of the spindle can drive the outer wrapping yarn and spandex to wind together, thereby enabling the yarn body to be produced quickly, thus reducing energy consumption. Furthermore, the rotation of the reciprocating screw allows the winding roller to move, thus preventing accumulation when the winding roller winds the yarn body. The specific details are as follows:

[0030] (1) A spindle drum is provided. The output end of the motor drives the worm to rotate, which in turn drives the worm wheel to rotate, which in turn drives the spindle drum to rotate, which in turn drives the outer yarn to rotate, which in turn allows the outer yarn to be wound on the spandex, which in turn allows the yarn body to be produced quickly, thereby reducing the energy consumption.

[0031] (2) A reciprocating screw is provided, which is driven to rotate by a belt pulley group. The reciprocating screw can then drive the winding roller to rotate, thereby enabling the winding roller to move the yarn body. This allows the yarn body to be wound on the take-up roller, thus preventing the yarn body from being concentrated on the take-up roller. Attached Figure Description

[0032] Figure 1 This is a schematic diagram of the front section structure of the present invention;

[0033] Figure 2 For the present invention Figure 1 A schematic diagram of the enlarged structure of A in the middle;

[0034] Figure 3 This is a schematic diagram of the cross-sectional structure of the slide bar of the present invention;

[0035] Figure 4 This is a top view of the worm gear structure of the present invention;

[0036] Figure 5 This is a front view schematic diagram of the gear set structure of the present invention;

[0037] Figure 6 This is a schematic diagram of the cross-sectional structure of the ingot barrel of the present invention;

[0038] Figure 7 This is a schematic diagram of the top cross-section of the ingot barrel of the present invention;

[0039] Figure 8 This is a schematic diagram of the side cross-section of the reciprocating lead screw of the present invention.

[0040] In the diagram: 1. Winding machine body; 2. Outer wrapping yarn; 3. Tensioner; 4. First fixed rod; 5. Spindle drum; 6. First driven rod; 7. Second fixed rod; 8. Worm gear; 9. Worm; 10. Spandex; 11. Conveyor roller; 12. Inner drum; 13. Limiting roller; 14. Third fixed rod; 15. Yarn body; 16. Drafting roller; 17. Winding roller; 18. Reciprocating screw; 19. Limiting rod; 20. Pulley assembly; 21. Gear assembly; 22. Second driven rod; 23. Bonding rod; 24. Take-up roller; 25. Clamping rod; 26. Bracket; 27. Slot; 28. Protrusion; 29. ​​First spring; 30. Slide rod; 31. Second spring. Detailed Implementation

[0041] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0042] Please see Figure 1-8 This invention provides a technical solution: a winding and wrapping integrated machine for yarn production, comprising a winding and wrapping integrated machine body 1, the bottom of which is placed on the ground; further comprising: an outer wrapping yarn 2 placed on the bottom of the winding and wrapping integrated machine body 1, the other end of which extends into the interior of a spindle drum 5 via a tensioner 3, the rear end of which is fixed to the surface of a first fixing rod 4, and the left and right ends of the first fixing rod 4 are fixedly mounted on the winding and wrapping integrated machine body; a first driven rod 6 is fixed to the bottom of the spindle drum 5; an inner drum 12 is provided inside the spindle drum 5, and a conveying roller 11 is connected to the inner wall of the inner drum 12 via bearings; two sets of conveying rollers 11 are provided, and spandex 10 is slidably mounted on the top of the two sets of conveying rollers 11; the outer end of the inner drum 12 is connected to the inner wall of the spindle drum 5. There is a gap between the walls, and the bottom of the inner barrel 12 passes through the first driven rod 6 and is fixedly mounted on the second fixed rod 7. The bottom bearing of the first driven rod 6 is connected to the second fixed rod 7, and the left and right ends of the second fixed rod 7 are fixed to the winding machine body 1. The second fixed rod 7 has a worm wheel 8 fixed on its outer side, and the rear end of the worm wheel 8 is engaged with a worm 9. The left and right ends of the worm 9 are rotatably mounted on the winding machine body 1, and the right end of the worm 9 is also connected to the output end of the motor. The outer yarn 2 is wound and connected to the spandex 10 at the other end. After the spandex 10 and the outer yarn 2 are wound together, they will form a yarn body 15. The upper end of the yarn body 15 extends into the interior of the winding roller 17 through the drawing roller 16, and the top of the yarn body 15 is wound and wound on the winding roller 24.

[0043] refer to Figure 1 , Figures 4 to 7The motor output drives the worm 9 to rotate, which in turn drives the worm wheel 8 to rotate. The worm wheel 8 then drives the first driven rod 6 to rotate, which in turn rotates on the second fixed rod 7. The rotation of the first driven rod 6 drives the spindle 5 to rotate, which in turn drives the outer yarn 2 to rotate. The tensioner 3 keeps the outer yarn 2 taut, allowing it to wind onto the spandex 10. The rotation of the worm 9 drives the reciprocating screw 18 to rotate via the pulley set 20. The rotation of the reciprocating screw 18 drives the second driven rod 22 to rotate via the gear set 21. The second driven rod 22 then drives the bonding rod 23 to rotate, which in turn drives the take-up roller 24 to rotate. The bonding surface of the bonding rod 23 is rough. The rotation of the take-up roller 24 can drive the yarn body 15 to move, and the bonding surface of the bonding rod 23 is rough, so that the movement of the yarn body 15 drives the spandex 10 to move, and then the spandex 10 can rotate on the conveying roller 11, and the conveying roller 11 rotates inside the inner barrel 12. Because the bottom of the inner barrel 12 is fixed on the second fixing rod 7, the second fixing rod 7 can prevent the inner barrel 12 from rotating synchronously with the spindle barrel 5, and then the outer covering yarn 2 can be wound on the spandex 10. Then, the outer covering yarn 2 and the spandex 10 are combined to form the yarn body 15, and the movement of the yarn body 15 will pass through the drafting roller 16, so that the drafting roller 16 can be kept in a taut state, thereby enabling the yarn body 15 to be produced quickly, thereby improving production efficiency and reducing energy consumption during production;

[0044] The internal sliding limit of spandex 10 is on the limit roller 13, and the rear end of the limit roller 13 is rotatably mounted on the third fixed rod 14. The left and right ends of the third fixed rod 14 are fixed to the body 1 of the wrapping machine. The right side of the worm gear 9 is connected to the reciprocating screw 18 through the pulley set 20, and the left end of the reciprocating screw 18 is connected to the body 1 of the wrapping machine through the bearing. The reciprocating screw 18 is threadedly connected to the winding roller 17, and the bottom of the winding roller 17 is slidably engaged with the limit rod 19. The left and right ends of the limit rod 19 are fixed to the body 1 of the wrapping machine. The right side of the reciprocating screw 18 is connected to the second driven rod 22 through the gear set 21, and the left end of the second driven rod 22 is keyed to the bonding rod 23. The left end of the bonding rod 23 is rotatably mounted on the... Inside the body 1 of the wrapping machine, the top of the bonding rod 23 is bonded to the bottom of the take-up roller 24, and the left and right ends of the take-up roller 24 are respectively bonded to the clamping rod 25. The top of the clamping rod 25 is slidably mounted on the bracket 26. The inside of the clamping rod 25 is slidably engaged with the protrusion 28, and the bottom of the protrusion 28 is slidably engaged with the inside of the slot 27. The slot 27 is evenly spaced on the bracket 26, and the bottom of the protrusion 28 is arc-shaped. The left and right ends of the bracket 26 extend into the inside of the body 1 of the wrapping machine and form a sliding connection with the slide rod 30. The upper and lower ends of the slide rod 30 are fixedly mounted inside the body 1 of the wrapping machine, and a second spring 31 is nested above the slide rod 30. The top of the second spring 31 is connected to the top of the body 1 of the wrapping machine.

[0045] refer to Figure 1 , Figure 2 , Figure 3 and Figure 8The worm gear 9 rotates, driving the reciprocating screw 18 to rotate via the pulley assembly 20. This reciprocating screw 18 then moves the winding roller 17, which slides on the limiting rod 19, restricting its movement to left-right reciprocating motion. The winding roller 17 then moves the yarn body 15, causing the yarn body 15 to wind onto the rotating take-up roller 24. The take-up roller 24 becomes increasingly larger in diameter during winding, causing the support 26 to move on the slide rod 30. The second spring 31 on the slide rod 30 presses against the support 26, allowing the take-up roller 24 to... The take-up roller 24 is in constant contact with the bonding rod 23, allowing it to properly take up the yarn body 15. After take-up, the clamping rod 25 is pulled to move on the bracket 26. The movement of the clamping rod 25 can squeeze the protrusion 28, causing the protrusion 28 to move inward. The movement of the protrusion 28 will squeeze the first spring 29, causing the first spring 29 to compress and be subjected to force. Then, the protrusion 28 will disengage from the slot 27, allowing the take-up roller 24 to be pulled out from the inside of the clamping rod 25. This allows for quick replacement of the take-up roller 24, thus completing a series of operations.

[0046] The working principle of this embodiment is as follows: When using this yarn production winding and wrapping integrated machine, firstly, refer to... Figure 1 , Figures 4 to 7 The motor output drives the worm gear 9 to rotate, which in turn drives the worm wheel 8 to rotate. The rotation of the first driven rod 6 drives the spindle drum 5 to rotate, which in turn drives the outer yarn 2 to rotate, allowing the outer yarn 2 to wind onto the spandex 10. The second driven rod 22 then drives the bonding rod 23 to rotate, causing the yarn body 15 to move and the spandex 10 to move. The second fixing rod 7 prevents the inner drum 12 from rotating synchronously with the spindle drum 5. The movement of the yarn body 15 is facilitated by the drawing roller 16, enabling the yarn body 15 to be produced quickly, thereby improving production efficiency and reducing energy consumption during production.

[0047] refer to Figure 1 , Figure 2 , Figure 3 and Figure 8The worm gear 9 rotates, driving the reciprocating screw 18 to rotate via the pulley set 20. This causes the reciprocating screw 18 to move the winding roller 17, which in turn moves the yarn body 15. The take-up roller 24 becomes increasingly larger in diameter during winding, allowing it to properly wind the yarn body 15. After winding, the clamping rod 25 is pulled, allowing it to move on the bracket 26. This causes the protrusion 28 to move inward from the clamping rod 25, disengaging it from the slot 27. This allows the take-up roller 24 to be pulled out from the inside of the clamping rod 25, enabling quick replacement of the take-up roller 24 and completing a series of operations.

[0048] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0049] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0050] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A winding and wrapping machine for yarn production, comprising a winding and wrapping machine body (1), wherein the bottom of the winding and wrapping machine body (1) is placed on the ground; Its features are, An outer sheath (2) is placed on the bottom ground, and the other end of the outer sheath (2) extends into the inside of the spindle barrel (5) through a tensioner (3). The rear end of the tensioner (3) is fixed to the surface of the first fixed rod (4), and the left and right ends of the first fixed rod (4) are fixed on the body (1) of the wrapping machine. The bottom of the spindle barrel (5) is fixed with a first driven rod (6), and the bottom bearing of the first driven rod (6) is connected to the second fixed rod (7). The left and right ends of the second fixed rod (7) are fixed on the body (1) of the wrapping machine. The first driven rod (6) has a worm wheel (8) fixed on its outer side, and the rear end of the worm wheel (8) is engaged with a worm (9). The left and right ends of the worm (9) are rotatably mounted on the body (1) of the wrapping machine, and the right end of the worm (9) is also connected to the output end of the motor. The outer yarn (2) is wrapped around the other end of the spandex (10), and the spandex (10) and the outer yarn (2) are wrapped together to form a yarn body (15). The upper end of the yarn body (15) is inserted into the interior of the winding roller (17) through the drawing roller (16), and the top of the yarn body (15) is wound around the winding roller (24). The spindle barrel (5) is provided with an inner barrel (12), and a conveying roller (11) is connected to the inner wall of the inner barrel (12) by a bearing. There are two sets of conveying rollers (11), and spandex (10) is slidably provided on the top of the two sets of conveying rollers (11). There is a gap between the outer end of the inner barrel (12) and the inner wall of the spindle barrel (5), and the bottom of the inner barrel (12) is fixedly mounted on the second fixed rod (7) through the first driven rod (6). The right side of the worm (9) is connected to the reciprocating screw (18) via a pulley set (20), and the left end of the reciprocating screw (18) is connected to the body (1) of the wrapping machine via a bearing. The reciprocating screw (18) is threadedly connected to the coiling roller (17), and the bottom of the coiling roller (17) is slidably engaged with the limit rod (19). The left and right ends of the limit rod (19) are fixed to the body (1) of the wrapping machine. The right side of the reciprocating screw (18) is connected to the second driven rod (22) via a gear set (21), and the left end of the second driven rod (22) is keyed to a bonding rod (23), and the left end of the bonding rod (23) is rotatably set inside the body (1) of the wrapping machine; the top of the bonding rod (23) is bonded to the bottom of the take-up roller (24).

2. The yarn winding and wrapping integrated machine according to claim 1, characterized in that: The spandex (10) is internally slidably limited on the limiting roller (13), and the rear end of the limiting roller (13) is rotatably set on the third fixed rod (14), and the left and right ends of the third fixed rod (14) are fixed on the body (1) of the wrapping machine.

3. The yarn winding and wrapping integrated machine according to claim 1, characterized in that: The left and right ends of the take-up roller (24) are respectively attached to clamping rods (25), and the top of the clamping rods (25) is slidably set on the bracket (26).

4. The yarn winding and wrapping integrated machine according to claim 3, characterized in that: The clamping rod (25) has a protrusion (28) that slides inside, and the bottom of the protrusion (28) slides inside the slot (27). The slot (27) is evenly spaced on the bracket (26), and the bottom of the protrusion (28) is arc-shaped.

5. A yarn winding and wrapping integrated machine according to claim 4, characterized in that: The left and right ends of the bracket (26) extend into the interior of the wrapping machine body (1) and form a sliding connection with the slide rod (30). The upper and lower ends of the slide rod (30) are fixedly set inside the wrapping machine body (1). A second spring (31) is nested above the slide rod (30), and the top of the second spring (31) is connected to the top of the wrapping machine body (1).