A design method for adjusting rods adapted to different adjusting sleeves, and an adjusting rod designed using this method.

By designing teeth with different tooth spacing and tooth height on the adjusting rod to form external teeth, and combining them with a clearance part and a limiting part, the adjusting rod can be adapted to two types of adjusting sleeves, solving the problem of inconsistent sizes between the adjusting rod and the adjusting sleeve, and improving the versatility and adaptability of the adjusting rod.

CN115822049BActive Publication Date: 2026-07-31XIAMEN R&J PRECISION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
XIAMEN R&J PRECISION TECH CO LTD
Filing Date
2022-12-08
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

The inconsistency in the size specifications of the existing adjusting rod and adjusting sleeve leads to poor versatility and restricts user replacement. The segmented design of the adjusting rod also has limitations in terms of installation depth and adaptability.

Method used

Design an adjusting rod with teeth of different spacing and height on its body. These teeth overlap to form external teeth. Combined with a clearance part and a limiting part, the rod can rotate and engage with two types of adjusting sleeves. The external teeth are continuously arranged along the axial direction.

Benefits of technology

The adjusting rod can be adapted to two types of adjusting sleeves, making it more flexible to use, meeting the assembly needs of more wall-mounted water tanks, and improving its versatility and compatibility.

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Abstract

This invention discloses a design method for an adjusting rod adapted to different adjusting sleeves, and an adjusting rod designed using this method. The design method includes the following steps: Step 1: Draw two types of teeth with different tooth spacing and tooth height on the rod bodies of two identical adjusting rods, forming two drawings; Step 2: Align and overlap the rod body portions of the two drawings to obtain the overlapping portion of the two adjusting rods; Step 3: Erase the non-overlapping portions of the two adjusting rods to obtain a new adjusting rod. The adjusting rod designed in this invention forms its external teeth by overlapping two types of teeth with the same rod body. The external teeth of the adjusting rod can be used with the adjusting sleeves adapted to the corresponding two types of teeth, allowing one adjusting rod to be adapted to two types of adjusting sleeves. The application scenarios of the adjusting rod are no longer limited, and its versatility is enhanced. The continuous arrangement of the external teeth on the rod body makes the relative adjustment range between the adjusting rod and the adjusting sleeve larger and more flexible.
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Description

Technical Field

[0001] This invention relates to the field of in-wall water tank accessories, and in particular to a design method for an adjusting rod adapted to different adjusting sleeves, and an adjusting rod designed by the method. Background Technology

[0002] Wall-hung toilets are becoming increasingly popular due to their suspended installation on the wall, allowing for thorough cleaning and eliminating blind spots. Wall-hung toilets typically feature an in-wall cistern (also known as a concealed cistern). [See reference...] Figure 1 As shown, the drainage method of the wall-mounted water tank a is as follows: the user presses button c on the control panel b. Button c drives the adjusting rod e, which passes through the panel bracket d, to move axially. The adjusting rod e then drives the adjusting sleeve f connected to it to swing, thereby opening the drain valve inside the water tank a to drain the water and complete the flushing operation. The adjusting rod e engages with the adjusting sleeve f through interlocking teeth 3. When the adjusting rod e is driven by button c, it applies an axial force to the adjusting sleeve f, thus causing the adjusting sleeve f to swing. However, due to the installation position limitations of the control panel b and other accessories, the engagement between the adjusting rod e and the adjusting sleeve f cannot be too loose.

[0003] In existing technologies, adjusting rods and adjusting sleeves are usually manufactured by the same company. However, adjusting rods and sleeves from different manufacturers have their own sizes and specifications, meaning that an adjusting rod can typically only be used with adjusting sleeves from the same manufacturer, lacking universality. If the adjusting rod is damaged during use, the user's choice of adjusting sleeves is severely limited, resulting in a poor user experience. To solve the compatibility problem, some manufacturers use a segmented design on the same adjusting rod, setting two or more segments with different tooth spacing and heights on the circumference of the adjusting rod. Each segment can be used with a different adjusting sleeve. This method has significant drawbacks: the range of adjustment that a single adjusting sleeve can fit on the adjusting rod is limited, which restricts the installation depth of the adjusting rod inside the water tank. This makes it difficult to adapt the protrusion of the adjusting rod on the water tank surface to the installation position of accessories such as the control panel. In practical applications, segmented adjusting rods do not effectively solve the overall structural compatibility problem. Summary of the Invention

[0004] The purpose of this invention is to provide a design method for an adjusting rod that can adapt to different adjusting sleeves, and an adjusting rod designed by the method. The adjusting rod can adapt to two different sizes of adjusting sleeves, thus having higher versatility.

[0005] To achieve the above objectives, one solution of the present invention is:

[0006] A method for designing an adjusting rod that adapts to different adjusting sleeves includes the following steps:

[0007] Step 1: Draw two different tooth patterns with different tooth spacing and tooth height on the two identical adjustment rods to create two drawings;

[0008] Step 2: Align and overlap the rod sections on the two drawings to obtain the overlapping parts of the two adjusting rods;

[0009] Step 3: Erase the non-overlapping parts of the two adjusting rods to obtain new adjusting rods.

[0010] In step one, the range of the interdental distance ratio d for the two types of teeth is 0.2≤d≤5, and the range of the tooth height ratio h for the two types of teeth is 0.75≤d≤1.33.

[0011] In step one, the tooth shape includes one of triangle, rectangle, and trapezoid, and the two teeth used for overlapping have the same tooth shape.

[0012] The second solution of the present invention is: an adjusting rod designed according to the adjustment rod design method for adapting to different adjusting sleeves, wherein the external teeth of the rod body are formed by overlapping design of two adjusting rods with different tooth spacing and tooth height, and the external teeth are arranged continuously in the axial direction of the rod body.

[0013] The rod body has a clearance portion and a limiting portion that are rotatably engaged with the adjusting sleeve on its circumferential surface, and the external teeth are sequentially arranged on the surface of the limiting portion along the axial direction of the rod body.

[0014] After adopting the above technical solution, the present invention has the following technical effects:

[0015] ① The adjusting rod forms its outer teeth by overlapping two types of teeth with the same rod body. The outer teeth of the adjusting rod and the adjusting sleeves that are matched with the two types of teeth can be used together, so that one adjusting rod can be matched with two types of adjusting sleeves. The application scenarios of the adjusting rod are no longer limited, and its versatility is stronger.

[0016] ② The external teeth of the adjusting rod are arranged continuously along the axial direction of the adjusting rod body. The adjusting sleeve can be engaged and bite at any position on the rod body, which makes the adjusting rod more adjustable and more flexible in use during product assembly. Therefore, it can meet the assembly requirements of more wall-mounted water tanks. Attached Figure Description

[0017] Figure 1 Exploded view of the control structure of an in-wall water tank in the prior art;

[0018] Figure 2 This is a perspective view of the adjusting rod according to a specific embodiment of the present invention;

[0019] Figure 3 The assembly process of the adjusting rod and adjusting sleeve in a specific embodiment of the present invention Figure 1 ;

[0020] Figure 4 The assembly process of the adjusting rod and adjusting sleeve in a specific embodiment of the present invention Figure 2 ;

[0021] Figure 5 This is a schematic diagram of the assembly of the adjusting rod and the first type of adjusting sleeve according to the first embodiment of the present invention;

[0022] Figure 6 for Figure 5 Enlarged view of point A in the middle;

[0023] Figure 7 This is a schematic diagram of the assembly of the adjusting rod and the second type of adjusting sleeve according to the first embodiment of the present invention;

[0024] Figure 8 for Figure 7 Enlarged view of point B in the middle;

[0025] Figure 9 This is a schematic diagram of the assembly of the adjusting rod and the first type of adjusting sleeve according to the second embodiment of the present invention;

[0026] Figure 10 for Figure 9 Enlarged view of point C in the middle;

[0027] Figure 11 This is a schematic diagram of the assembly of the adjusting rod and the second type of adjusting sleeve according to the second embodiment of the present invention;

[0028] Figure 12 for Figure 11 Enlarged view at point D;

[0029] Figure 13 This is a schematic diagram of the assembly of the adjusting rod and the first type of adjusting sleeve according to the third embodiment of the present invention;

[0030] Figure 14 for Figure 13 Enlarged view at point E in the middle;

[0031] Figure 15 This is a schematic diagram of the assembly of the adjusting rod and the second type of adjusting sleeve according to the third embodiment of the present invention;

[0032] Figure 16 for Figure 15 Enlarged view at point F;

[0033] Figure 17 This is a schematic diagram illustrating the process of drawing overlap in the design method of a specific embodiment of the present invention;

[0034] Figure 18 for Figure 17 Enlarged view of point G in the middle;

[0035] Figure 19 This is a schematic diagram of the overlapping structure in the design method of a specific embodiment of the present invention;

[0036] Figure 20 for Figure 19 Enlarged view of point H in the middle;

[0037] Explanation of icon numbers:

[0038] 1----Adjusting rod; 11---Rod body; 111--Lean-out section;

[0039] 112--Limiting part; 1121--External tooth; 12---Bar cap;

[0040] 121--Protrusion; 2--Adjusting sleeve; 21---Internal tooth;

[0041] 3----tooth; a----water tank; b----control panel;

[0042] c----Button; d----Panel support; e----Adjustment lever;

[0043] f----Adjusting sleeve. Detailed Implementation

[0044] To further explain the technical solution of the present invention, the present invention will be described in detail below through specific embodiments.

[0045] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0046] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of protection of the invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0047] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0048] In the description of the embodiments of the present invention, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the invention is usually placed when in use, or the orientation or positional relationship in which those skilled in the art are usually understood. It is only for the purpose of simplifying the description of the embodiments of the present invention, and is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of the present invention.

[0049] Furthermore, the terms "first," "second," and "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0050] In the description of the embodiments of the present invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows for mutual communication; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in the present invention based on the specific circumstances.

[0051] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0052] The following disclosure provides many different embodiments or examples for implementing different structures of the invention. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the invention. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed.

[0053] Furthermore, this invention provides examples of various specific processes and materials, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0054] refer to Figure 2 As shown, the present invention discloses an adjusting rod 1 adapted to different adjusting sleeves, including a rod body 11; the circumferential surface of the rod body 11 is provided with a clearance part 111 and a limiting part 112 that are rotatably engaged with the adjusting sleeve 2. The clearance part 111 is aligned with the internal teeth 21 of the adjusting sleeve 2 to achieve clearance when the rod body 11 moves axially, and the limiting part 112 is engaged with the internal teeth 21 of the adjusting sleeve 2 to achieve axial limiting after the rod body 11 rotates.

[0055] The surface of the limiting part 112 is provided with a plurality of external teeth 1121 arranged sequentially along the axial direction of the rod 11. These external teeth 1121 are the overlapping parts of two teeth with different tooth pitches and tooth heights. That is, two kinds of teeth are designed on the rod 11, and the tooth pitches or tooth heights of the two kinds of teeth are different, or the tooth pitches and tooth heights of the two kinds of teeth are both different. After the two kinds of teeth are arranged along the axial direction of the rod 11 on the surface of the limiting part 112, the non-overlapping parts are removed, and the remaining overlapping parts are the external teeth 1121 of the present invention (see the design method below for the specific method).

[0056] The following shows a specific embodiment of the adjusting rod.

[0057] The aforementioned external teeth 1121 and teeth are all annular teeth with a certain arc length set along the circumference of the rod 11; the tooth shape includes one of triangle, rectangle, and trapezoid, and the two tooth shapes used for overlapping design are the same. That is to say, when carrying out overlapping design, the combination of teeth is triangle + triangle, rectangle + rectangle, trapezoid + trapezoid.

[0058] The range of the tooth spacing ratio d for the two types of teeth is 0.2 ≤ d ≤ 5; simultaneously, the range of the tooth height ratio h for the two types of teeth is 0.75 ≤ d ≤ 1.33. Within this parameter range, the adjustment rod 1 and the adjustment sleeve 2 adapted to the two types of teeth fit closely, making operation convenient.

[0059] The aforementioned limiting parts 112 are arranged at equal angular intervals around the center line of the rod body 11, and a clearance part 111 is provided between adjacent limiting parts 112. Therefore, the directional restriction when assembling the adjusting rod 1 and the adjusting sleeve 2 can be reduced. The adjusting rod 1 can be inserted into the adjusting sleeve 2 simply by aligning the clearance part 111 with the inner tooth 21 of the adjusting sleeve 2.

[0060] The aforementioned clearance portion 111 is a recessed groove with a fan-shaped cross-section formed on the circumference of the rod body 11, corresponding to the shape of the inner teeth 21 of the adjusting sleeve 2.

[0061] The present invention also includes a rod cap 12; the rod cap 12 is integrally connected to the end of the rod body 11, and a plurality of protrusions 121 are provided on its circumferential surface. For example, in this embodiment, the protrusions 121 are flanges provided along the axial direction of the rod body 11, which makes it convenient for the user to grip and turn the adjusting rod 1.

[0062] refer to Figure 3 and Figure 4 As shown, when the adjusting rod 1 and the adjusting sleeve 2 are assembled, the relief part 111 (that is, the groove mentioned above) of the adjusting rod 1 is aligned with the inner tooth 21 of the adjusting sleeve 2, and then the adjusting rod 1 is inserted into the adjusting sleeve 2 to the appropriate position. Then the adjusting rod 1 is rotated so that the outer tooth 1121 of the adjusting rod 1 engages with the inner tooth 21 of the adjusting sleeve 2.

[0063] refer to Figures 5 to 8 As shown, taking two types of adjusting sleeves 2a and 2b with the same tooth height and tooth spacing of 1.31 and 1.61 respectively as examples, and the external tooth 1121 on the adjusting rod 1 is the overlapping part of the two triangular teeth with tooth spacing of 1.31 and 1.61, by... Figure 6 and Figure 8 As can be seen from the two enlarged views, the adjusting rod 1 can engage with the adjusting sleeves 2a and 2b in some positions. When the adjusting rod 1 is pushed, it can drive the adjusting sleeves 2a and 2b to move, thereby realizing the function of the drain valve to drain water.

[0064] refer to Figures 9 to 12 As shown, taking two types of adjusting sleeves 2c and 2d with the same tooth height and tooth spacing of 2.62 and 3.22 respectively as examples, and the external tooth 1121 on the adjusting rod 1 is the overlapping part of the two rectangular teeth with tooth spacing of 2.62 and 3.22, by... Figure 10 and Figure 12 As can be seen from the two enlarged images, the adjusting rod 1 can engage with the adjusting sleeves 2c and 2d in some positions. When the adjusting rod 1 is pushed, it can drive the adjusting sleeves 2c and 2d to move, thereby realizing the function of the drain valve to drain water.

[0065] refer to Figures 13 to 16 As shown, taking two types of adjusting sleeves 2c and 2d with the same tooth height and tooth spacing of 2.62 and 3.22 respectively as examples, and the external tooth 1121 on the adjusting rod 1 is the overlapping part of the two trapezoidal teeth with tooth spacing of 2.62 and 3.22, by... Figure 14 and Figure 16 As can be seen from the two enlarged images, the adjusting rod 1 can engage with the adjusting sleeves 2c and 2d in some positions. When the adjusting rod 1 is pushed, it can drive the adjusting sleeves 2c and 2d to move, thereby realizing the function of the drain valve to drain water.

[0066] refer to Figures 17 to 20 As shown, the present invention also discloses a design method for an adjusting rod adapted to different adjusting sleeves, comprising the following steps:

[0067] Step 1: Draw two types of teeth 3 and 3' with different tooth pitch and tooth height on the rod body 11 of the two identical adjustment rods 1 respectively, forming two drawings;

[0068] Step 2: Align and overlap the rod 11 parts on the two drawings to obtain the overlapping parts of the two adjusting rods 1;

[0069] Step 3: Align the non-overlapping parts of the two adjusting rods (refer to...) Figure 18 Erase the shaded area to get a new adjustment lever.

[0070] The following illustrates a specific embodiment of the design method.

[0071] The above design method can be implemented using computer-aided design (CAD) to mainly draw the cross-section of the adjusting rod.

[0072] The range of the tooth spacing ratio d for the two types of teeth 3 is 0.2 ≤ d ≤ 5; simultaneously, the range of the tooth height ratio h for the two types of teeth 3 is 0.75 ≤ d ≤ 1.33. Within this parameter range, the adjustment rod 1 and the adjustment sleeve 2 adapted to the two types of teeth 3 fit together tightly, making operation convenient.

[0073] In step one, the tooth shape of the aforementioned teeth includes one of triangle, rectangle, and trapezoid, and the tooth shape of the two teeth used for overlapping is the same.

[0074] The product obtained by the above design method, namely the rod body 11 of the adjusting rod 1, has external teeth 1121 formed by the overlapping design of two adjusting rods with different tooth pitch and tooth height. The external teeth 1121 are arranged continuously in the axial direction of the rod body 11.

[0075] Through the above scheme, the design method and the designed adjusting rod 1 form its external teeth 1121 by overlapping two types of teeth 3 with the same rod body 11. The external teeth 1121 of the adjusting rod 1 and the adjusting sleeves 2 adapted to the corresponding two types of teeth 3 can be used together, so that one adjusting rod 1 can be adapted to two types of adjusting sleeves 2. The application scenarios of the adjusting rod 1 are no longer limited, and its versatility is stronger. The external teeth 1121 of the adjusting rod 1 are arranged continuously in the axial direction of the rod body 11 of the adjusting rod 1. The adjusting sleeves 2 can be engaged and bite at any position on the rod body 11, so that the adjusting rod 1 can be adjusted within a larger range and used more flexibly during product assembly. Therefore, it can meet the assembly requirements of more wall-mounted water tanks.

[0076] The above embodiments and figures are not intended to limit the product form and style of the present invention. Any appropriate changes or modifications made by those skilled in the art should be considered as not departing from the patent scope of the present invention.

Claims

1. A method for designing an adjusting rod that adapts to different adjusting sleeves, characterized in that... Includes the following steps: Step 1: Draw two different tooth patterns with different tooth spacing and tooth height on the two identical adjustment rods to create two drawings; Step 2: Align and overlap the rod sections on the two drawings to obtain the overlapping parts of the two adjusting rods; Step 3: Erase the non-overlapping parts of the two adjusting rods to obtain new adjusting rods.

2. The method for designing an adjusting rod to adapt to different adjusting sleeves according to claim 1, characterized in that: In step one, the range of the interdental distance ratio d for the two types of teeth is 0.2≤d≤5, and the range of the tooth height ratio h for the two types of teeth is 0.75≤h≤1.

33.

3. The method for designing an adjusting rod to adapt to different adjusting sleeves according to claim 1, characterized in that: In step one, the tooth shape includes one of triangle, rectangle, and trapezoid, and the two teeth used for overlapping have the same tooth shape.