High-voltage distribution box and vehicle

CN115832880BActive Publication Date: 2025-09-23JEE AUTOMATION EQUIP SHANGHAI CO LTD
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Patent Information

Application Number
CN202111084838.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-09-16
Publication Date
2025-09-23
Estimated Expiration
2041-09-16

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Abstract

The present invention discloses a high-voltage distribution box and a vehicle. The high-voltage distribution box includes a housing with an installation cavity therein; a refrigeration assembly including a cooling plate assembly and a cooling nozzle assembly; an inductor fixed above the cooling plate assembly; a film capacitor and a relay, wherein the relay is provided with a relay switch; a positive plug connector and a negative plug connector respectively connected to an external power source, one of the positive plug connectors being connected to the relay switch to allow a current to flow into the relay switch, the relay switch being connected to the input end of the inductor, and the output end of the inductor being connected to the other positive plug connector to connect to an external motor to transmit the required current and voltage; the relay switch being further connected to the positive electrode of the film capacitor to allow another current to be introduced into the film capacitor, and the negative electrode of the film capacitor being connected to the negative plug connector to allow current to flow out of the negative electrode of the film capacitor. The high-voltage distribution box has a simple structure, few components, a high degree of integration, a compact layout, a simple assembly process, and high reliability.
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Description

Technical Field

[0001] The present invention relates to the technical field of high-voltage distribution boxes, and in particular to a high-voltage distribution box and a vehicle having the same. Background Art

[0002] The high-voltage power distribution box (PDU) for new energy electric vehicles is a high-voltage, high-current distribution unit (PDU) for all pure electric vehicles and plug-in hybrid electric vehicles. As a control unit that distributes power from the power battery, the PDU is a key component of electric vehicles. It primarily provides power distribution and short-circuit and overload protection, requiring a compact design, convenient wiring layout, and easy and fast maintenance. The PDU should also integrate some of the battery management system's intelligent control and management units, further simplifying the power distribution complexity of the vehicle's overall system architecture.

[0003] Existing high-voltage distribution boxes are bulky, structurally redundant, have complex assembly processes, poor safety and stability, and produce waste materials and high costs. Summary of the Invention

[0004] In response to at least one of the above-mentioned technical problems, the object of the present invention is to provide a high-voltage distribution box and a vehicle, wherein the high-voltage distribution box has a simple structure, few components, a high degree of integration, a compact layout, a simple assembly process, high reliability, material saving, and low cost.

[0005] The technical solution of the present invention is:

[0006] One of the objects of the present invention is to provide a high-voltage distribution box, comprising:

[0007] A housing having a mounting cavity therein and a plurality of first avoidance through holes on its side walls for the positive and negative plug connectors to extend out of the housing;

[0008] A refrigeration assembly comprising a cooling plate assembly having a refrigeration cavity therein and a cooling nozzle assembly having one end fixed to the cooling plate assembly and the other end extending out of the housing for providing refrigerant into the refrigeration cavity, wherein a second avoidance through hole is formed on a side wall of the housing for allowing the cooling nozzle assembly to extend out of the housing;

[0009] an inductor, fixed above the cooling plate assembly;

[0010] A film capacitor and a relay, wherein the relay is provided with a relay switch;

[0011] The positive and negative plug connectors are respectively connected to an external power supply, wherein one of the positive plug connectors is connected to a relay switch to allow a current to flow into the relay switch, the relay switch is connected to the input end of the inductor, and the output end of the inductor is connected to another positive plug connector to be connected to an external motor to transmit the required current and voltage; the relay switch is also connected to the positive pole of the film capacitor to allow another current to be introduced into the film capacitor, the negative pole of the film capacitor is connected to the negative plug connector, and the current flows out from the negative pole of the film capacitor.

[0012] Optionally, the number of the inductor is one and the inductor is a large inductor, which includes:

[0013] An inductor housing having a cavity therein and positioning portions provided around the bottom thereof, the positioning portions having positioning holes formed therein, the inductor housing being adapted to be fixed to the cooling plate assembly by fasteners passing through the positioning holes;

[0014] An inductor assembly, comprising an inductor frame, an inductor core mounted on the inductor frame, a coil wound around the outer ring of the inductor frame, and a copper busbar electrically connected to the coil and fastened to the inductor frame via a connector;

[0015] Sealant is filled in the inductor housing to fix the inductor assembly in the inductor housing.

[0016] Optionally, the inductor frame is formed by symmetrically arranging two parts of the frame, and two protruding and extending positioning protrusions for mounting the inductor core are respectively provided side by side and spaced apart on the ends of the two parts of the frame that are close to each other, and a positioning recessed portion for mounting the other inductor core is respectively provided on the ends of the two parts of the frame that are away from each other;

[0017] The coils include two groups. During installation, any one group of coils is wound around the outer periphery of the corresponding positioning protrusions of the two parts of the skeleton.

[0018] Optionally, the copper busbar is in the shape of a square plate, and positioning and mounting holes matching the copper busbar are respectively provided on ends of the two skeleton parts that are away from each other.

[0019] Optionally, the cooling plate assembly and the housing, and the inductor housing and the cooling plate assembly are all integrated structures.

[0020] Optionally, the positive electrode of the film capacitor adopts a capacitor positive copper busbar, the negative electrode of the capacitor adopts a capacitor negative copper busbar, and the negative electrode plug connector adopts a negative electrode socket;

[0021] The positive copper busbar of the capacitor and the negative copper busbar of the capacitor are arranged side by side and spaced apart on the same side of the film capacitor; a rivet nut is stamped on the positive copper busbar of the capacitor, and a connecting through hole is opened on the negative copper busbar of the capacitor;

[0022] The connecting copper busbar on the negative electrode socket is provided with a threaded hole matching the connecting through hole.

[0023] Optionally, the cooling nozzle assembly includes:

[0024] The nozzle head has a first groove recessed axially inward at one end for mounting a first sealing ring and a first connecting flange extending radially outward at its outer periphery;

[0025] An adapter having a flat surface at one end facing the nozzle, a second groove for mounting a second sealing ring on an outer peripheral wall of an end facing away from the nozzle, and a second connecting flange extending radially outwardly at an outer periphery of an end close to the nozzle;

[0026] The nozzle is adapted to be connected to the adapter through a first fixing member passing through the first connecting flange, and the adapter is adapted to be connected to the side wall of the shell through a second fixing member passing through the second connecting flange.

[0027] Optionally, the cooling plate assembly includes:

[0028] A cooling bottom shell, wherein a concave cavity is provided therein and a cooling channel is formed on the bottom wall of the concave cavity, and a downwardly concave groove is formed on the outer peripheral top wall of the concave cavity along the circumferential direction, and the groove is suitable for accommodating a third sealing ring;

[0029] a cooling cover plate, arranged on the top of the cavity;

[0030] A channel is provided on one side wall of the cooling bottom shell, and the channel is suitable for being sealedly connected to the end of the adapter provided with the second sealing ring.

[0031] Optionally, the cooling cover plate and the cooling bottom shell are respectively provided with corresponding connecting holes, and the cooling cover plate is suitable for being fixed to the cooling bottom shell by a locking member passing through the connecting holes on the cooling cover plate and the cooling bottom shell in sequence.

[0032] Another object of the present invention is to provide a vehicle comprising the above-mentioned high-voltage distribution box.

[0033] Compared with the prior art, the advantages of the present invention are:

[0034] 1. The high-voltage distribution box of the present invention has a simple structure, few components, a high degree of integration, a compact layout, a simple assembly process, high reliability, cost savings, material savings, a reduced space occupied by the distribution box, easy installation and disassembly, good heat dissipation performance, good insulation performance, and a BOOST function. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0036] Figure 1 Schematic diagram of the top view of the high-voltage distribution box according to an embodiment of the present invention;

[0037] Figure 2 This is a schematic top view of the high-voltage distribution box without the upper cover according to an embodiment of the present invention;

[0038] Figure 3 Schematic diagram of the exploded structure of a high-voltage distribution box according to an embodiment of the present invention;

[0039] Figure 4 Schematic diagram of the structure of the inductor of the high-voltage distribution box according to an embodiment of the present invention;

[0040] Figure 5 Schematic diagram of the exploded structure of the inductor of the high-voltage distribution box according to an embodiment of the present invention;

[0041] Figure 6 Schematic diagram of the top view of the capacitor of the high-voltage distribution box according to an embodiment of the present invention;

[0042] Figure 7 This is a schematic diagram of the exploded structure of the cooling nozzle assembly of the high-voltage distribution box according to an embodiment of the present invention;

[0043] Figure 8 This is a structural schematic diagram of a nozzle head of a cooling nozzle assembly of a high-voltage distribution box according to an embodiment of the present invention;

[0044] Figure 9 This is a schematic diagram of the exploded structure of the cooling plate assembly of the high-voltage distribution box according to an embodiment of the present invention;

[0045] Figure 10 This is a schematic top view of the assembly of the cooling nozzle assembly and the shell of the high-voltage distribution box according to an embodiment of the present invention.

[0046] 1. Inductor; 1a. Inductor housing; 1b. Inductor frame; 1c. Inductor core; 1d. Wiring busbar; 1e. Sealant; 1f. Coil; 1g. Connecting stud; 1h. Positioning protrusion; 1i. Positioning recess; 1j. Positioning mounting hole; 1k. Positioning portion; 2. Inductor output busbar; 3. Positive terminal socket; 4. Housing cover; 5. Relay busbar; 6. Relay switch; 7. Capacitor relay busbar; 8. Negative terminal socket; 9. Film capacitor; 9a. Capacitor positive terminal Positive copper busbar; 9b, capacitor negative copper busbar; 9c, rivet nut; 9d, connecting through hole; 10, shell; 11, refrigeration component; 11a, cooling bottom shell; 11b, cooling cover; 11c, third sealing ring; 11d, channel; 11e, groove; 12, fastener; 13, cooling nozzle assembly; 13a, nozzle head; 13b, first sealing ring; 13c, adapter; 13d, second sealing ring; 13e, first groove; 13f, plane; 14, high voltage warning label. DETAILED DESCRIPTION

[0047] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, descriptions of well-known structures and technologies are omitted to avoid unnecessary confusion of the concepts of the present invention.

[0048] Example:

[0049] See also Figures 1 to 10 A high-voltage distribution box according to an embodiment of the present invention includes a housing 10, a refrigeration assembly 11, an inductor 1, a film capacitor 9 and a relay.

[0050] Among them, such as Figures 1 to 3 As shown, the housing 10 is a cubic structure, consisting of a housing 10 with an open top and an internal mounting cavity, and a housing cover 4 covering the top opening of the housing 10. The side wall of the housing 10 is provided with a plurality of first escape holes for the positive and negative plug connectors to extend out of the housing 10, and a second escape hole for the refrigeration assembly 11 to extend out of the housing 10. Figure 3As shown, two first avoidance through-holes are provided on the front side wall of the shell 10, one of which is used for inserting the positive plug connector connected to the positive pole of the capacitor 9, and the other is used for inserting the negative plug connector connected to the negative pole of the capacitor 9. A first avoidance through-hole is provided on the rear side wall of the shell 10 for inserting another positive plug connector connected to the output end of the inductor 1. A second avoidance through-hole is provided on the left side wall of the shell 10 for inserting the refrigeration component 11. In some embodiments, a high-voltage warning label 14 is provided in the middle position of the upper cover of the shell 10, for example. In this embodiment, the positive plug connector is the positive socket 3, and the negative plug connector is the negative socket 8. As an alternative embodiment, cable connectors and terminal blocks can also be used to replace the positive socket 3 and the negative socket 8. This can also save the expensive cost of sockets and plugs and reduce production costs.

[0051] The refrigeration assembly 11 includes a cooling plate assembly with a refrigeration cavity therein and a cooling nozzle assembly 13 with one end fixed to the cooling plate assembly and the other end extending out of the housing 10 for providing refrigerant to the refrigeration cavity.

[0052] The cooling nozzle assembly 13 includes a nozzle head 13a and an adapter 13c. Figures 7 and 8 As shown, one end of the nozzle 13a is also as shown Figure 8 The front end is provided with a first groove 13e which is axially inwardly recessed and suitable for mounting the first sealing ring 13b and its outer periphery is provided with a first connecting flange which extends radially outward. Figure 7 The left end shown is the plane 13f, the end facing away from the mouth 13a is also as shown in FIG. Figure 7 The outer peripheral wall of the right end is provided with a second groove suitable for installing the second sealing ring 13d, and the end of the adapter 13c close to the nozzle 13a is also as shown. Figure 7 The outer periphery of the left end shown is provided with a second connecting flange extending radially outward. The nozzle head 13a is adapted to be connected to the adapter 13c via a first fixing member, such as conventional bolts, passing through the first connecting flange. The adapter 13c is adapted to be connected to the side wall of the housing 10 via a second fixing member, such as conventional bolts, passing through the second connecting flange. The first and second fixing members are arranged offset from each other. The design of the cooling nozzle assembly is not only easy to assemble and disassemble, suitable for a variety of applications, but also provides excellent sealing performance.

[0053] Specifically, such as Figures 9 and 10As shown, the cooling plate assembly is in the shape of a square plate, including a cooling bottom shell 11a and a cooling cover plate 11b. A concave cavity is provided in the cooling bottom shell 11a, and a circulating cooling channel is formed on the bottom wall of the concave cavity, which can minimize the volume of the refrigeration cavity, thereby reducing the volume of the matching box. The cooling channel is surrounded by a plurality of parallel partitions that are spaced apart and connected. A downwardly concave groove 11e is provided on the outer peripheral top wall of the concave cavity along the circumferential direction, and the groove 11e is suitable for accommodating the third sealing ring 11c. The cooling cover plate 11b is covered on the top of the concave cavity, so that the cooling cover plate 11b, the cooling bottom shell 11a and the concave cavity together enclose a refrigeration cavity. One of the side walls of the cooling bottom shell 11a, such as Figure 9 A channel 11d is provided on the left side wall, and the channel 11d is adapted to be sealedly connected to the end of the adapter 13c provided with the second sealing ring 13d. The cooling cover plate 11b and the cooling bottom shell 11a are provided with corresponding connection holes, and the cooling cover plate 11b is adapted to be fixed to the cooling bottom shell 11a by means of locking members, such as bolts, which pass through the connection holes on the cooling cover plate 11b and the cooling bottom shell 11a in sequence. As an alternative embodiment, the cooling bottom shell 11a and the cooling cover plate 11b are integrally structured, thereby reducing the processing, manufacturing, and installation of the cooling plate assembly. As another alternative embodiment, the cooling plate assembly is integrally structured with the housing 10, thereby reducing the manufacturing and installation of the cooling plate assembly and the housing 10.

[0054] In this embodiment, the refrigeration component 11 is a water-cooling component. As an alternative embodiment, the refrigeration component 11 can also be other refrigeration components 11, such as conventional refrigerants used in electrical components by those skilled in the art.

[0055] The inductor 1 is fixed above the cooling plate assembly. Specifically, the number of the inductor 1 is one and the inductor 1 is a large inductor 1. The large inductor 1 of this embodiment is an existing conventional inductor 1 with an inductance of several hundred microhenries or even more, and will not be described or limited in detail. Figure 4 and Figure 5 As shown, the inductor 1 includes an inductor 1 shell 10 and an inductor 1 component arranged in the inductor 1 shell 10. The inductor 1 shell 10 is also composed of two parts: an inductor 1 bottom shell with an opening at the top and an inductor 1 upper cover fixed on the top of the inductor 1 bottom shell by bolts. That is to say, there is a cavity in the inductor 1 shell 10 for accommodating the inductor 1 component. Four positioning parts 1k are provided around the bottom of the inductor 1 shell 10, and positioning holes are opened on the positioning parts 1k. The inductor 1 shell 10 is suitable for being fixed on the cooling plate assembly by fasteners 12 such as bolts passing through the positioning holes. The inductor 1 component includes an inductor 1 skeleton, an inductor 1 core mounted on the inductor 1 skeleton, a coil 1f wound on the outer ring of the inductor 1 skeleton, and a wiring copper bus 1d electrically connected to the coil 1f and fastened to the inductor 1 skeleton by a connecting member such as a connecting stud 1g. Sealant 1e is filled in the inductor 1 shell 10 to fix the inductor 1 component in the inductor 1 shell 10. Specifically, as Figure 5 As shown, the inductor 1 skeleton is formed by two symmetrically arranged skeleton parts. Two protruding and extending positioning protrusions 1h for installing the block-shaped inductor 1 core are provided side by side and spaced apart at one end of the two skeleton parts that are close to each other, and an inwardly recessed positioning recess 1i for installing the U-shaped inductor 1 core is provided at one end of the two skeleton parts that are away from each other. The coil 1f includes two groups. When installed, any group of coils 1f is wound around the outer periphery of the corresponding positioning protrusions 1h of the two skeleton parts. Thus, a large inductor 1 with a large current function is formed. By setting the positioning protrusions 1h, the large inductor 1 can be conveniently fixed to the cooling plate assembly. As shown Figure 8 As shown, in order to facilitate positioning and installation, the wiring copper bus 1d is in the shape of a square plate, and positioning and installation holes 1j that match the wiring copper bus 1d are respectively provided on the ends of the two parts of the skeleton that are away from each other. In this embodiment, the inductor 1 shell 10 is an aluminum shell formed by bending an aluminum plate. The inductor 1 shell 10 can also be an aluminum shell formed by machining. In an alternative embodiment, the inductor 1 shell 10 and the cooling plate assembly are an integrated structure. The manufacturing and installation of the inductor 1 shell 10 and the cooling plate shell 10 are reduced. In another alternative embodiment, the inductor 1 can also be composed of a plurality of small inductors 1. The small inductor 1 is a conventional small inductor 1 well known to those skilled in the art, and will not be described or limited in detail.

[0056] In some preferred embodiments, to better dissipate heat from the inductor 1, a thermally conductive silicone rubber (not shown) is provided between the bottom of the inductor 1 housing 10 and the cooling plate assembly. For example, a layer of thermally conductive silicone rubber of suitable thickness is applied. The thermally conductive silicone rubber is conventionally used in electrical components and is not specifically described or limited here.

[0057] Film capacitor 9 and relay, relay switch 6 is provided on the relay. The positive plug connector and the negative plug connector are respectively connected to the external power supply to input power to the distribution box. One of the positive plug connectors is connected to the relay switch 6 to allow one current to flow into the relay switch 6, the relay switch 6 is connected to the input end of the inductor 1, and the output end of the inductor 1 is connected to another positive plug connector to connect to the external motor to transmit the required current and voltage. The relay switch 6 is also connected to the positive pole of the capacitor 9 to allow another current to be introduced into the capacitor 9, and the negative pole of the capacitor 9 is connected to the negative plug connector, and the current flows out of the negative pole of the capacitor 9, thereby forming a closed-loop input circuit between the high-voltage matching box and the external power supply. Specifically, as Figure 3As shown, a positive connector on the same side as the negative connector is bolted to capacitor 9 and relay busbar 75, allowing one path of current to flow into relay switch 6. Relay switch 6 is then bolted to inductor 1 and relay busbar 5, transferring current to inductor 1. Inductor 1 is then bolted to the inductor 1 output busbar and a positive connector on the other side, achieving the purpose of connecting to an external motor and transmitting the required high current and high voltage. Capacitor 9 relay busbar 75 is bolted to capacitor positive busbar 9a, allowing another path of current to flow into capacitor 9, while current flows out of capacitor negative busbar 9b. Capacitor negative busbar 9b is bolted to the negative connector, thereby forming a closed-loop input circuit between the high-voltage distribution box and the external power supply. As an alternative embodiment, the electrical connection between inductor 1, relay, and capacitor 9 can be achieved without the busbar, or by using wires or conductors.

[0058] like Figure 3 and Figure 6 As shown, the capacitor positive copper bar 9a and the capacitor negative copper bar 9b are arranged side by side and spaced apart on the same side of the capacitor 9, specifically on the side close to the relay switch 6, that is, as shown in FIG. Figure 6 The front side is shown. A pressure rivet nut is stamped on the positive copper bar 9a of the capacitor, and the capacitor 9 relay copper bar 75 can be directly connected to the capacitor 9. Using a capacitor 9 relay copper bar 75 not only achieves the function of shunting, but also facilitates installation and fixation, saving materials. A connecting through hole is provided on the negative copper bar 9b of the capacitor. Correspondingly, the connecting copper bar on the negative socket 8 has a threaded hole of corresponding specifications. The negative copper bar and the negative socket 8 can be directly connected by bolts, which not only saves a connecting copper bar, but also greatly reduces the volume of the entire high-voltage distribution box.

[0059] The high-voltage distribution box of the embodiment of the present invention forms a closed-loop input circuit with the positive and negative plug connectors, inductor, relay and capacitor through reasonable arrangement of the positive and negative plug connectors, inductor, relay, capacitor and external power supply. It has a simple structure, reduced components, high degree of integration, small product size and high reliability. The inductor adopts a large inductor with excessive current and a unique structural design. Through the arrangement of the positioning part, it is convenient to fix the connection with the refrigeration component. The high-voltage distribution box has a BOOST circuit function.

[0060] An embodiment of the present invention further provides a vehicle, comprising the high-voltage distribution box of the above embodiment.

[0061] It should be understood that the above-described specific embodiments of the present invention are merely illustrative or illustrative of the principles of the present invention and do not constitute limitations of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included within the scope of protection of the present invention. In addition, the appended claims are intended to cover all variations and modifications that fall within the scope and metes and bounds of the appended claims, or equivalents thereof.

Claims

1. A high voltage distribution box, characterized in that: include: A housing (10) having a mounting cavity therein and a plurality of first avoidance through holes on its side walls for allowing the positive and negative plug connectors to extend out of the housing (10); A refrigeration assembly (11) includes a cooling plate assembly having a refrigeration cavity therein and a cooling nozzle assembly (13) having one end fixed to the cooling plate assembly and the other end extending out of the shell (10) for providing refrigerant to the refrigeration cavity, wherein a second avoidance through hole is provided on the side wall of the shell (10) for the cooling nozzle assembly (13) to extend out of the shell (10); an inductor (1) fixed above the cooling plate assembly; A film capacitor (9) and a relay, wherein the relay is provided with a relay switch (6); The positive and negative plug connectors are respectively connected to an external power source, one of the positive plug connectors is connected to a relay switch (6) to allow a current to flow into the relay switch (6), the relay switch (6) is connected to the input end of the inductor (1), and the output end of the inductor (1) is connected to the other positive plug connector to be connected to an external motor to transmit the required current and voltage; the relay switch (6) is also connected to the positive electrode of the film capacitor (9) to allow another current to be introduced into the film capacitor (9), the negative electrode of the film capacitor (9) is connected to the negative plug connector, and the current flows out from the negative electrode of the film capacitor (9); The cooling nozzle assembly (13) comprises: A nozzle head (13a) is provided at one end with a first groove (13e) recessed axially inwards for mounting a first sealing ring (13b), and a first connecting flange extending radially outwards is provided on its outer periphery; The adapter (13c) has a flat surface (13f) at one end facing the nozzle (13a), a second groove suitable for mounting a second sealing ring (13d) is provided on the outer peripheral wall of the end facing away from the nozzle (13a), and a second connecting flange extending radially outward is provided on the outer periphery of the end close to the nozzle (13a); The nozzle (13a) is suitable for being connected to the adapter (13c) through a first fixing member passing through the first connecting flange, and the adapter (13c) is suitable for being connected to the side wall of the housing (10) through a second fixing member passing through the second connecting flange; The number of the inductor (1) is one and the inductor (1) is a large inductor, which includes: An inductor housing (1a) has a cavity therein and positioning portions (1k) are provided around the bottom thereof, the positioning portions (1k) are provided with positioning holes, and the inductor housing (10) is suitable for being fixed to the cooling plate assembly by fasteners (12) passing through the positioning holes; An inductor assembly, comprising an inductor frame (1b), an inductor core (1c) mounted on the inductor frame (1b), a coil (1f) wound around the outer ring of the inductor frame (1b), and a copper busbar (1d) fastened to the inductor frame (1b) via a connector and electrically connected to the coil (1f); Sealant (1e) is filled into the inductor housing (1a) to fix the inductor component in the inductor housing (1a).

2. A high-voltage distribution box according to claim 1, characterized in that: The inductor frame (1b) is formed by symmetrically arranging two frame parts, and two protruding and extending positioning protrusions (1h) for mounting an inductor magnetic core (1c) are respectively arranged side by side and spaced apart on one end of the two frame parts that are close to each other, and a positioning recess (1i) that is recessed inwards and for mounting another inductor magnetic core (1c) is respectively provided on one end of the two frame parts that are away from each other; The coils (1f) include two groups. During installation, any one group of coils (1f) is wound around the outer periphery of the corresponding positioning protrusions (1h) of the two-part skeleton.

3. A high voltage distribution box according to claim 2, characterized in that: The copper busbar (1d) is in the shape of a square plate, and positioning and mounting holes (1j) matching the copper busbar (1d) are respectively provided on the ends of the two skeleton parts that are away from each other.

4. A high voltage distribution box according to claim 1, characterized in that: The cooling plate assembly and the housing (10), and the inductor housing (1a) and the cooling plate assembly are all integral structures.

5. A high voltage distribution box according to claim 1, characterized in that: The positive electrode of the film capacitor (9) adopts a capacitor positive copper busbar (9a), the negative electrode of the capacitor (9) adopts a capacitor negative copper busbar (9b), and the negative electrode plug connector adopts a negative electrode socket (8); The capacitor positive copper bar (9a) and the capacitor negative copper bar (9b) are arranged side by side and spaced apart on the same side of the film capacitor (9); a rivet nut (9c) is punched on the capacitor positive copper bar (9a), and a connecting through hole (9d) is opened on the capacitor negative copper bar (9b); The connecting copper busbar on the negative electrode socket (8) is provided with a threaded hole matching the connecting through hole (9d).

6. A high voltage distribution box according to claim 1, characterized in that: The cooling plate assembly comprises: A cooling bottom shell (11a) is provided with a concave cavity therein and a cooling channel is formed on the bottom wall of the concave cavity. A downwardly recessed groove (11e) is formed on the outer peripheral top wall of the concave cavity along the circumferential direction. The groove (11e) is suitable for accommodating a third sealing ring (11c); A cooling cover plate (11b) is provided on the top of the cavity; A channel (11d) is provided on one side wall of the cooling bottom shell (11a), and the channel (11d) is suitable for being sealedly connected to one end of the adapter (13c) provided with the second sealing ring (13d).

7. A high-voltage distribution box according to claim 6, characterized in that: The cooling cover plate (11b) and the cooling bottom shell (11a) are respectively provided with corresponding connection holes, and the cooling cover plate (11b) is suitable for being fixed to the cooling bottom shell (11a) by passing a locking piece through the connection holes on the cooling cover plate (11b) and the cooling bottom shell (11a) in sequence.

8. A vehicle, characterized in that: Including the high-voltage distribution box according to any one of claims 1 to 7.

Citation Information

Patent Citations

  • High-voltage distribution box and vehicle

    CN216162132U