A mobile docking valve

By designing a synchronization mechanism, sealing components, and sliding positioning components, the complexity and asynchrony issues of existing mobile docking valves are resolved, enabling precise docking and stable operation of the valves, and reducing equipment costs and maintenance difficulties.

CN115854042BActive Publication Date: 2026-07-21HEFEI HEYI ENVIRONMENTAL PROTECTION TECH ENG
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HEFEI HEYI ENVIRONMENTAL PROTECTION TECH ENG
Filing Date
2022-11-30
Publication Date
2026-07-21

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    Figure CN115854042B_ABST
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Abstract

The application relates to the technical field of butt-joint valves, and discloses a mobile butt-joint valve which comprises a rear pipeline and a front pipeline, a driving seat is arranged on the rear pipeline, a butt-joint inner sleeve is arranged at the end of the driving seat, and a synchronous mechanism is arranged on the rear pipeline. When butt-jointed, an electro-hydraulic push rod is started, the electro-hydraulic push rod drives the push rod to operate, the butt-joint outer sleeve is extended, the rack on the push rod is engaged with the gear, the valve rod can be driven to rotate, the valve plate can be opened and closed, the butt-joint outer sleeve can be butt-jointed with the front pipeline, the synchronous opening and closing of the valve plate can be realized, the scheme is novel in structure, the valve mobile butt-joint and the valve opening and closing functions are combined, the driving equipment necessary for realizing the functions is reduced, there is no power supply part, the risk of component damage is reduced, and maintenance is facilitated.
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Description

Technical Field

[0001] This invention relates to the field of docking valve technology, specifically a movable docking valve. Background Technology

[0002] Mobile docking valves are mainly used in the production of industries such as ports, steel, chemicals, and grain, especially for port stacker-reclaimers, steel blast furnace ore bins, and chemical screening and batching.

[0003] At present, in the process of material conveying, especially the docking operation between two material pipes, the existing docking valve has a complex structure, is cumbersome to operate, cannot accurately and precisely dock, and has many driving devices, resulting in high costs. It is also not conducive to later maintenance and cannot achieve the synchronous operation of valve docking and valve opening and closing, which greatly reduces the practicality of the device and cannot meet the requirements.

[0004] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop a movable docking valve. Summary of the Invention

[0005] The purpose of this invention is to provide a movable docking valve to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a movable docking valve, comprising a rear pipe and a front pipe, wherein a drive seat is provided on the rear pipe, a docking inner sleeve is provided at the end of the drive seat, a synchronization mechanism is provided on the rear pipe, the synchronization mechanism includes an electro-hydraulic actuator, a push rod is provided at the output end of the electro-hydraulic actuator, a connector is provided on the end face of the push rod, a connecting rod is provided below the connector, a docking outer sleeve is provided at the bottom of the connecting rod, the docking outer sleeve is fitted over the docking inner sleeve, a valve assembly is provided inside the drive seat, the valve assembly includes a valve seat disposed inside the drive seat, a valve stem is provided through the valve seat, the valve stem passes through the valve seat and extends downward, a housing is provided at the top of the valve stem, the valve stem passes through the housing and is connected to the housing, a gear is fitted on the valve stem located inside the housing, the push rod passes through the housing and a rack is provided on the push rod, the rack meshes with the gear, and a valve plate is provided at the bottom end of the valve stem.

[0007] Preferably, the inner sleeve and the end of the front pipe are provided with a sealing assembly. The sealing assembly includes a first docking seat and a second docking seat. The first docking seat is connected to the outer wall of the inner sleeve and is provided with a first sealing gasket. The inner wall of the outer sleeve is provided with an inner ring, which cooperates with the first docking seat.

[0008] Preferably, the second docking seat is connected to the edge of the front pipe, the second docking seat is provided with a second sealing gasket, and the docking sleeve cooperates with the second docking seat.

[0009] Preferably, a sliding positioning component is provided between the drive seat and the docking sleeve. The sliding positioning component includes track seats distributed in opposite directions, and supports are provided above and below the track seats. The supports are connected to the docking sleeve, and a positioning roller is provided below the support. The positioning roller slides against the track seats.

[0010] Preferably, the valve stem is rotatably connected to the housing, and the push rod is slidably engaged with the housing.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] (1) This invention is a movable docking valve with a synchronization mechanism. When docking, the electro-hydraulic push rod is activated, and the electro-hydraulic push rod drives the push rod to operate. At the same time as the docking sleeve extends, the rack and gear on the push rod mesh, which drives the valve stem to rotate, causing the valve plate to open and close. When the docking sleeve docks with the front pipeline, the valve plate can be opened and closed synchronously. This solution has a novel structure, realizing the combination of valve movable docking and valve opening and closing functions, reducing the driving equipment required to realize the function, eliminating the power supply part, reducing the risk of component damage, and facilitating maintenance.

[0013] (2) The present invention is a movable docking valve. The sealing component is set up so that the two ends of the docking sleeve can be sealed by the first docking seat and the second docking seat, which is beneficial to material transportation, avoids leakage, and is convenient to use.

[0014] (3) The present invention is a mobile docking valve. The sliding positioning component is provided. When the push rod drives the docking sleeve forward, the positioning roller rolls synchronously along the track seat to achieve positioning, ensuring the stability of the docking sleeve and the front pipeline docking process, ensuring the normal operation of the docking valve, and improving the operating stability of the device. Attached Figure Description

[0015] Figure 1 This is a top view of the structure of the present invention;

[0016] Figure 2 This is a top view of the internal structure of the present invention;

[0017] Figure 3 This is a side view of the structure in this invention;

[0018] Figure 4 This is a side view of the internal structure of the present invention;

[0019] Figure 5 This is a side view of a partial internal structure of the present invention;

[0020] Figure 6 This is a schematic diagram of the sliding positioning component structure in this invention.

[0021] In the attached drawings, the following are the reference numerals: 11. Rear pipe; 12. Front pipe; 13. Dating inner sleeve; 2. Drive seat; 21. Valve seat; 22. Outer shell; 23. Valve stem; 24. Gear; 25. Valve plate; 31. Electro-hydraulic actuator; 32. Actuator; 33. Rack; 34. Connector; 35. Connecting rod; 41. First docking seat; 42. First sealing gasket; 43. Second docking seat; 44. Second sealing gasket; 5. Dating outer sleeve; 51. Inner ring; 61. Track seat; 62. Bracket; 63. Positioning roller. Detailed Implementation

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

[0023] Numerous specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways than those described herein, and therefore the invention is not limited to the specific embodiments disclosed in the following specification.

[0024] Example

[0025] Please see Figure 1-6 As shown, this invention provides a mobile docking valve technical solution: it includes a rear pipe 11 and a front pipe 12. Specifically, the rear pipe 11 is connected to a dust removal main pipe, a material conveying main pipe, or a material storage tank. The front pipe 12 is a discharge pipe. A drive seat 2 is provided on the rear pipe 11. Specifically, the drive seat 2 is connected to the end face of the rear pipe 11. A docking inner sleeve 13 is provided at the end of the drive seat 2. Specifically, the drive seat 2, the docking inner sleeve 13, and the rear pipe 11 are fixedly connected. A synchronization mechanism is provided on the rear pipe 11. The synchronization mechanism includes an electro-hydraulic actuator 31. A push rod 32 is provided at the output end of the electro-hydraulic actuator 31. A connector 34 is provided on the end face of the push rod 32. Specifically, the connector 34 is U-shaped. A connecting rod 35 is provided below the connector 34. A docking outer sleeve 5 is provided at the bottom of the connecting rod 35. Specifically, the connecting rod 35 is fixedly connected to the docking sleeve 5, which is fitted over the docking inner sleeve 13. The drive seat 2 is equipped with a valve assembly, which includes a valve seat 21 located inside the drive seat 2. A valve stem 23 is mounted on the valve seat 21. Specifically, the valve stem 23 is rotatably engaged with the valve seat 21. The valve stem 23 passes through the valve seat 21 and extends downward. The top of the valve stem 23 is equipped with a housing 22, which passes through the housing and is connected to it. The valve stem 23 is rotatably connected to the housing 22. A gear 24 is mounted on the valve stem 23 located inside the housing 22. A push rod 32 passes through the housing 22 and is slidably engaged with the housing 22. A rack 33 is mounted on the push rod 32, which meshes with the gear 24. A valve plate 25 is mounted at the bottom of the valve stem 23.

[0026] In this embodiment, during the moving docking, the electro-hydraulic actuator 31 is activated. When the electro-hydraulic actuator 31 drives the actuator 32 to operate, the actuator 32 drives the docking sleeve 5 to move through the connecting rod 35 until the docking sleeve 5 is docked with the front pipe 12. At the same time as docking, the rack 33 on the actuator 32 meshes with the gear 24 of the valve stem 23. When the gear 24 and the valve stem 23 rotate, the valve plate 25 can be driven to rotate, and the valve plate 25 opens and closes, realizing the synchronous operation of valve moving docking and valve opening and closing.

[0027] Please see Figure 1-6 As shown, furthermore, the inner sleeve 13 and the front pipe 12 are provided with sealing components. The sealing components include a first docking seat 41 and a second docking seat 43. The first docking seat 41 is connected to the outer wall of the inner sleeve 13 and is provided with a first sealing gasket 42. The inner wall of the outer sleeve 5 is provided with an inner ring 51, which cooperates with the first docking seat 41. The second docking seat 43 is connected to the edge of the front pipe 12 and is provided with a second sealing gasket 44. The outer sleeve 5 cooperates with the second docking seat 43.

[0028] In this embodiment, the end face of the outer sleeve 5 abuts against the second-stage docking seat 43, and the second sealing gasket 44 achieves a seal between the outer sleeve 5 and the interface of the outer sleeve 5. The inner ring 51 on the inner wall of the outer sleeve 5 abuts against the first docking seat 41, and the first sealing gasket 42 achieves a seal between the outer sleeve 5 and the interface of the outer sleeve 5.

[0029] Please see Figure 1-6 As shown, a sliding positioning assembly is further provided between the drive seat 2 and the docking sleeve 5. The sliding positioning assembly includes a track seat 61 distributed in a relatively opposite manner. A bracket 62 is provided above and below the track seat 61. The bracket 62 is connected to the docking sleeve 5. A positioning roller 63 is provided below the bracket 62. The positioning roller 63 slides and engages with the track seat 61.

[0030] In this embodiment, when the push rod 32 drives the docking jacket 5 to move, the positioning roller 63 rolls along the track seat 61 to ensure the stable movement of the docking jacket 5.

[0031] Specifically, the working principle and usage process of this invention are as follows: During the moving docking, the electro-hydraulic actuator 31 is activated. When the electro-hydraulic actuator 31 drives the actuator 32 to operate, the actuator 32 drives the docking sleeve 5 to move through the connecting rod 35 until the docking sleeve 5 is docked with the front pipe 12. At the same time as docking, the rack 33 on the actuator 32 meshes with the gear 24 of the valve stem 23. When the gear 24 and the valve stem 23 rotate, the valve plate 25 can be driven to rotate. The valve plate 25 opens and closes, realizing the synchronous operation of valve moving docking and valve opening and closing until the entire working sequence is completed.

[0032] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

[0033] In the description of this invention, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "other end," "upper," "side," "top," "inner," "front," "center," "both ends," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.

[0034] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "setting," "connection," "fixing," "screw connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0035] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A movable docking valve, characterized in that, Includes a rear pipe (11) and a front pipe (12). The rear pipe (11) is provided with a drive seat (2). The end of the drive seat (2) is provided with a docking inner sleeve (13). The rear pipe (11) is provided with a synchronization mechanism. The synchronization mechanism includes an electro-hydraulic actuator (31). The output end of the electro-hydraulic actuator (31) is provided with a push rod (32). The end face of the push rod (32) is provided with a connector (34). Below the connector (34) is a connecting rod (35). The bottom of the connecting rod (35) is provided with a docking outer sleeve (5). The docking outer sleeve (5) is fitted onto the docking inner sleeve (13). The drive seat (2) is provided with a valve assembly. The valve assembly includes a valve seat (21) disposed in a drive seat (2), a valve stem (23) passing through the valve seat (21), the valve stem (23) passing through the valve seat (21) and extending downward, a housing (22) being provided at the top of the valve stem (23), the valve stem (23) passing through the housing (22) and being connected to the housing, a gear (24) being sleeved on the valve stem (23) located inside the housing (22), a push rod (32) passing through the housing (22), and a rack (33) being provided on the push rod (32), the rack (33) meshing with the gear (24), and a valve plate (25) being provided at the bottom end of the valve stem (23).

2. The movable docking valve according to claim 1, characterized in that: The inner sleeve (13) and the front pipe (12) are provided with a sealing assembly. The sealing assembly includes a first docking seat (41) and a second docking seat (43). The first docking seat (41) is connected to the outer wall of the inner sleeve (13). The first docking seat (41) is provided with a first sealing gasket (42). The inner wall of the outer sleeve (5) is provided with an inner ring (51). The inner ring (51) cooperates with the first docking seat (41).

3. A movable docking valve according to claim 2, characterized in that: The second docking seat (43) is connected to the edge of the front pipe (12), and the second docking seat (43) is provided with a second sealing gasket (44). The docking sleeve (5) cooperates with the second docking seat (43).

4. A movable docking valve according to claim 1, characterized in that: A sliding positioning component is provided between the drive seat (2) and the docking sleeve (5). The sliding positioning component includes a track seat (61) distributed in opposite directions. A bracket (62) is provided above and below the track seat (61). The bracket (62) is connected to the docking sleeve (5). A positioning roller (63) is provided below the bracket (62). The positioning roller (63) slides against the track seat (61).

5. A movable docking valve according to claim 1, characterized in that: The valve stem (23) is rotatably connected to the outer casing (22), and the push rod (32) is slidably engaged with the outer casing (22).