激光焊接质量的实时检测方法

By using a polarization-sensitive optical coherence tomography system to screen effective data from the welded area, the problem of inaccurate depth measurement in traditional laser welding monitoring has been solved, enabling rapid and accurate welding quality assessment under different conditions.

CN115854913BActive Publication Date: 2026-07-17SHANGHAI INST OF OPTICS & FINE MECHANICS CHINESE ACAD OF SCI

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHANGHAI INST OF OPTICS & FINE MECHANICS CHINESE ACAD OF SCI
Filing Date
2022-12-16
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing laser welding processes, traditional monitoring technologies cannot accurately measure the welding depth. They are affected by factors such as multiple reflections, stray light, fumes, and spatter, resulting in inaccurate welding quality assessment. Furthermore, they are greatly affected by welding parameters and materials, making it difficult to achieve rapid and effective quality assessment.

Method used

A polarization-sensitive optical coherence tomography system is used to obtain phase delay images by scanning the weld area. The reference value range of the polarization-sensitive optical coherence tomography system is used to filter valid data, eliminate the influence of multiple reflections and stray light, and calculate the accurate depth value of the weld area.

Benefits of technology

It improves the accuracy of weld depth measurement, reduces the influence of subjective judgment, enables rapid and effective evaluation of weld quality under different welding conditions, reduces dependence on welding parameters and materials, and improves the reliability of measurement.

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Abstract

一种激光焊接质量的实时检测方法,利用偏振光学相干层析成像系统对激光焊接的待测部位进行成像,通过分析测量图像中各反射信号的相位延迟量,区分出测量部位的直接反射光、多重反射光及杂散光信号,再利用直接反射信号计算测量部位深度。本发明消除了金属多重反射对OCT测量信号不准确的影响,可以有效提高测量深度的准确性,避免了使用百分比等滤波方法确定激光焊接深度及形貌时,焊接参数及主观因素的影响,并且在匙孔倾斜、焊接飞溅等实际条件下也能精确测量所测部位的深度及形貌。
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