Deburring device and method for machining
Patent Information
- Application Number
- CN202211431583.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-15
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2042-11-15
AI Technical Summary
[0002]现代制造业仍然是机械加工为主,包括车削、铣削等,机械加工的零件在我们生活中随处可见,这些形状各异的零件,在机械加工后往往在其边缘残留有锋利的毛刺,通常的做法为用毛刺刀或砂纸来打磨锋利的毛刺使其去除,手工去除毛刺不但容易受伤,还极易造成工件的划伤,费时费力;随着科技的进步,进而也存在利用去毛刺机器或装置来去除毛刺,但这些装置或机器一般只能去除板类或举行类零件,对于回转类零件的毛刺去除仍比较困难
[0046]本发明相对于现有技术其功效在于:通过本发明可完全替代手工去除回转类零件机械加工后残留毛刺,操作简便,去除效率高,同时可避免手工去除毛刺时对工件的划伤等;同时摩擦组件可通过定位圆盘实现对回转零件的定心,夹紧稳定可靠,方便操作。
Smart Images

Figure CN115870826B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of machining technology, and more specifically to a burr removal device and method for machining. Background Technology
[0002] Modern manufacturing is still dominated by machining, including turning and milling. Machined parts are ubiquitous in our lives. These parts, which come in various shapes, often have sharp burrs left on their edges after machining. The usual practice is to use a deburring knife or sandpaper to grind away the sharp burrs. Manual deburring is not only easy to cause injury, but also very easy to scratch the workpiece, which is time-consuming and laborious. With the advancement of technology, deburring machines or devices have also been developed to remove burrs. However, these devices or machines can generally only remove burrs from plate or cylindrical parts. It is still relatively difficult to remove burrs from rotating parts.
[0003] Therefore, in order to overcome the above-mentioned defects, it is urgent to develop a burr removal device and method for machining that can overcome these defects. Summary of the Invention
[0004] To address the above problems, the present invention provides a burr removal device for machining, comprising:
[0005] Chassis;
[0006] An adjustable clamping mechanism is mounted on the chassis;
[0007] The first drive mechanism is mounted on the chassis;
[0008] The second drive mechanism is installed on the adjustable clamping mechanism;
[0009] The first actuator is mounted on the first drive mechanism;
[0010] The second actuator is mounted on the second drive mechanism;
[0011] In this process, a workpiece is placed between the first actuator and the second actuator. The adjustable clamping mechanism drives the second actuator to move so as to clamp the workpiece with the first actuator. Then, the first drive mechanism and the second drive mechanism are driven to control the second actuator and the first actuator to perform frictional motion with the end face of the workpiece to remove burrs.
[0012] The aforementioned burr removal device, wherein the adjustable clamping mechanism includes:
[0013] A movable column is connected to the second drive mechanism;
[0014] A sleeve is rotatably mounted on the chassis, and at least a portion of the movable column is inserted into and connected to the sleeve;
[0015] Multiple handles are arranged along the circumferential surface of the sleeve and connected to the sleeve. Rotating the handles drives the movable column to move along the axial direction of the sleeve through the sleeve, thereby driving the second drive mechanism and the second actuator to move.
[0016] The aforementioned burr removal device, wherein the first driving mechanism includes:
[0017] A first motor, the motor shaft of which is connected to the first actuator;
[0018] A support member is mounted on the chassis, and the first motor is mounted on the support member.
[0019] The aforementioned burr removal device, wherein the second drive mechanism includes:
[0020] The second motor has its motor shaft connected to the second actuator;
[0021] The connector has one end connected to the second motor and the other end connected to the movable column.
[0022] In the aforementioned burr removal device, both the first actuator and the second actuator include:
[0023] The transmission assembly is connected to the motor shaft;
[0024] A positioning disk is connected to the transmission assembly, and the positioning disk has multiple arc-shaped positioning grooves.
[0025] Multiple friction components are correspondingly connected to the arc positioning groove;
[0026] The positioning disk is rotated to drive the friction assembly to move radially through the arc positioning groove so that the friction assembly is attached to the end face of the workpiece. The transmission assembly is driven to rotate by driving the motor shaft, so that the friction assembly performs frictional motion on the end face of the workpiece.
[0027] The aforementioned burr removal device, wherein the transmission assembly includes:
[0028] A transmission cylinder, one end face of which is keyway connected to the motor shaft;
[0029] Multiple first transmission rods are spaced apart along the circumferential surface of the transmission cylinder and connected to the outer wall of the transmission cylinder;
[0030] Multiple second transmission rods are correspondingly connected to the first transmission rod. Each second transmission rod has a guide groove. One end of the friction assembly extends into the guide groove through the arc positioning groove. The guide groove guides the movement direction of the friction assembly. When the transmission assembly rotates, it drives the friction assembly to slide in the guide groove through the arc positioning groove, so that the friction assembly rotates axially.
[0031] In the aforementioned burr removal device, each of the friction components comprises:
[0032] A connecting post has an annular protrusion on its outer side, the annular protrusion being installed in the arc positioning groove, and one end of the connecting post being located in the guide groove;
[0033] A T-shaped connecting rod is connected to the other end of the connecting column, and the T-shaped connecting rod has two first pull rings;
[0034] A pad is provided with two lugs and two second pull rings. The T-shaped connecting rod is connected to the two lugs by studs and connected to the first pull ring and the second pull ring by two elastic elements respectively.
[0035] An elastic pad is installed on the bottom of the pad plate;
[0036] Sandpaper is mounted on the pad and covers the elastic pad.
[0037] The present invention also provides a method for deburring in machining, comprising:
[0038] Preparation steps: Place a workpiece between the first actuator and the second actuator;
[0039] Clamping step: The adjustable clamping mechanism drives the second actuator to move so as to clamp the workpiece with the first actuator;
[0040] Deburring step: By driving the first drive mechanism and the second drive mechanism, the second actuator and the first actuator are correspondingly controlled to perform frictional motion with the end face of the workpiece to remove burrs.
[0041] The above-described burr removal method, wherein the clamping step includes:
[0042] By rotating the handle, the sleeve drives the movable column to move along the axial direction of the sleeve, thereby driving the second drive mechanism and the second actuator to move to clamp the workpiece.
[0043] The above-described burr removal method, wherein the removal step includes:
[0044] The rotating positioning plate drives the friction assembly to move radially through the arc positioning groove on the positioning plate so that the friction assembly is attached to the end face of the workpiece.
[0045] The motor shafts that drive the first and second drive mechanisms drive the transmission assembly to rotate, causing the friction assembly to perform frictional motion on the end face of the workpiece.
[0046] The advantages of this invention compared to the prior art are as follows: This invention can completely replace manual removal of residual burrs after machining of rotating parts, is simple to operate, has high removal efficiency, and can avoid scratches on the workpiece when removing burrs manually; at the same time, the friction component can achieve centering of rotating parts through the positioning disc, clamping stably and reliably, and is convenient to operate.
[0047] Other features and advantages of the invention will be set forth in the following description, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures pointed out in the description and the drawings. Attached Figure Description
[0048] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0049] Figure 1 This is a schematic diagram of the overall structure of the burr removal device of the present invention;
[0050] Figure 2 This is a cross-sectional view of the burr removal apparatus of the present invention;
[0051] Figure 3 This is a schematic diagram of the structure of the first drive mechanism;
[0052] Figure 4 This is a schematic diagram of the second drive mechanism;
[0053] Figure 5 This is a schematic diagram of the transmission assembly.
[0054] Figure 6 This is a schematic diagram of the friction assembly.
[0055] Figure 7 This is a schematic diagram of the positioning disc.
[0056] Figure 8 This is a schematic diagram of the burr removal device of the present invention used for cylindrical workpieces;
[0057] Figure 9 This is a schematic diagram of the burr removal device of the present invention used for cylindrical workpieces;
[0058] Figure 10 This is a schematic diagram of the burr removal device of the present invention used for a conical workpiece;
[0059] Figure 11 This is a flowchart of the burr removal method of the present invention. Detailed Implementation
[0060] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0061] The illustrative embodiments and descriptions of the present invention are used to explain the invention, but are not intended to limit the invention. Furthermore, elements / components using the same or similar reference numerals in the drawings and embodiments are used to represent the same or similar parts.
[0062] The terms "first," "second," "S1," "S2," etc., used in this document do not specifically refer to any order or sequence, nor are they intended to limit the invention. They are merely used to distinguish elements or operations described using the same technical terms.
[0063] The directional terms used in this article, such as up, down, left, right, front, or back, are for reference only when referring to the accompanying drawings. Therefore, the use of directional terms is for illustrative purposes and not for limiting the scope of this work.
[0064] The terms “include,” “including,” “have,” “contain,” etc., used in this article are all open-ended terms, meaning that they include but are not limited to.
[0065] The term "and / or" as used herein includes any or all of the things mentioned.
[0066] The term "multiple" in this article includes "two" and "more than two"; the term "multiple groups" in this article includes "two groups" and "more than two groups".
[0067] Certain terms used to describe this application will be discussed below or elsewhere in this specification to provide additional guidance to those skilled in the art in describing the application.
[0068] Please see Figures 1-2 , Figure 1 This is a schematic diagram of the overall structure of the burr removal device of the present invention; Figure 2 This is a cross-sectional view of the burr removal apparatus of the present invention. Figures 1-2 As shown, a burr removal device for machining according to the present invention includes: a chassis 1, an adjustable clamping mechanism 2, a first driving mechanism 3, a second driving mechanism 4, a first actuator 5, and a second actuator 6; the adjustable clamping mechanism 2 is rotatably mounted on the chassis 1; the first driving mechanism 3 is mounted on the chassis 1; the second driving mechanism 4 is mounted on the adjustable clamping mechanism 2; the first actuator 5 is mounted on the first driving mechanism 3; and the second actuator 6 is mounted on the second driving mechanism 4; wherein, a workpiece is placed between the first actuator 5 and the second actuator 6, and the adjustable clamping mechanism 2 drives the second actuator 6 to move so as to clamp the workpiece with the first actuator 5, and then drives the first driving mechanism 3 and the second driving mechanism 4 to control the second actuator 6 and the first actuator 5 to perform frictional motion with the end face of the workpiece to remove burrs.
[0069] The burr removal device of the present invention solves the problem that sharp burrs often remain on the edges after machining. The usual practice is to use a deburring knife or sandpaper to grind the sharp burrs to remove them. Manual burr removal is not only easy to cause injury, but also very easy to scratch the workpiece, which is time-consuming and laborious. At the same time, it also solves the technical problem that while deburring machines or devices can be used to remove burrs, these devices or machines can generally only remove burrs from plate or cylindrical parts, and it is still difficult to remove burrs from rotating parts.
[0070] like Figure 2 As shown, the adjustable clamping machine 2 includes: a movable column 21, a sleeve 22, and a plurality of handles 23. The movable column 21 is connected to the second drive mechanism 4. The sleeve 22 is rotatably mounted on the chassis 1. At least a portion of the movable column 21 is inserted into and connected to the sleeve 22. The plurality of handles 23 are arranged along the circumferential surface of the sleeve 22 and connected to the sleeve 22. Rotating the handles 23 drives the movable column 21 to move along the axial direction of the sleeve 22 through the sleeve 22, thereby driving the second drive mechanism 4 and the second actuator to move 6. When the second drive mechanism 4 and the second actuator move 6 towards the first drive mechanism 3, it is used to clamp the workpiece. When the second drive mechanism 4 and the second actuator move 6 away from the first drive mechanism 3, it is used to release the workpiece.
[0071] Specifically, the movable column 21 is threadedly connected to the second drive mechanism 4 through the threaded hole 211 at its upper end, and its lower end is threadedly connected to the internal thread of the sleeve 22; a handle 23 is provided on the outer side of the middle of the sleeve 22, and the lower end of the sleeve 22 has a circular boss 221 that is engaged with the countersunk hole 11 under the chassis 1 so that the sleeve 22 can rotate on the chassis 1; the movable column 21 can be moved up and down by rotating the handle 23.
[0072] Please refer to Figures 3-7 , Figure 3 This is a schematic diagram of the structure of the first drive mechanism; Figure 4 This is a schematic diagram of the second drive mechanism; Figure 5 This is a schematic diagram of the transmission assembly. Figure 6 This is a schematic diagram of the friction assembly. Figure 7 This is a schematic diagram of the positioning disc. Figures 3-7 As shown, and please refer to Figure 2 The first drive mechanism 3 includes: a first motor 31 and a support member 32; the motor shaft 311 of the first motor 31 is connected to the first actuator 5; the support member 32 is mounted on the chassis 1, and the first motor 31 is mounted on the support member 32.
[0073] In this embodiment, the support member 32 is a support flange, the first motor 31 is mounted on the support flange, the support flange is fixed to the chassis 1 by screws, and is also connected to the first drive mechanism 3 by screws. Specifically, the connecting screws are connected and fixed to the threaded holes 12 on the chassis 1 through the flange through hole 321 of the support member 32, and the connecting screws are connected and fixed to the threaded holes 312 of the first motor 31 through the flange through hole 321.
[0074] Furthermore, the second drive mechanism 4 includes a second motor 41 and a connector 42. The motor shaft 411 of the second motor 42 is connected to the second drive mechanism 6. One end of the connector 42 is connected to the second motor 41, and the other end is connected to the movable column 31.
[0075] Specifically, in this embodiment, the connector 42 is a cylindrical flange, the side of the second motor 41 has six evenly distributed threaded holes 412, and one end of the cylindrical flange has six evenly distributed through holes 421. The connector 42 is connected to the second motor 41 by connecting screws 423 engaging with the threaded holes 412 and the through holes 421. The other end of the cylindrical flange has a connecting thread 422, which is used to connect and fix the cylindrical flange to the movable column 31 by engaging with the threaded hole 211.
[0076] Furthermore, the first actuator 5 includes: a transmission assembly 51, a positioning disk 52, and multiple friction components 53. The transmission assembly 51 is connected to the motor shaft 311; the positioning disk 52 is connected to the transmission assembly 51, and the positioning disk 52 has multiple arc-shaped positioning grooves 521; the multiple friction components 53 are correspondingly connected to the arc-shaped positioning grooves 521. Rotating the positioning disk 52 drives the friction components 53 to move radially through the arc-shaped positioning grooves 521 to fit the friction components 53 against the end face of the workpiece. By driving the motor shaft 311 to drive the transmission assembly 51 to rotate, the friction components 53 perform frictional motion on the end face of the workpiece. The second actuator 6 includes a transmission assembly 61, a positioning disk 62, and multiple friction components 63. The transmission assembly 61 is connected to the motor shaft 411; the positioning disk 62 is connected to the transmission assembly 61, and the positioning disk 62 has multiple arc-shaped positioning grooves 621; the multiple friction components 63 are correspondingly connected to the arc-shaped positioning grooves 621. Rotating the positioning disk 62 drives the friction components 63 to move radially through the arc-shaped positioning grooves 621 to fit the friction components 63 against the end face of the workpiece. Driving the motor shaft 411 drives the transmission assembly 61 to rotate, causing the friction components 63 to perform frictional motion on the end face of the workpiece.
[0077] Specifically, the positioning disks 52 and 62 are evenly distributed with arc-shaped positioning grooves 521 and 621; the arc-shaped positioning grooves 521 and 621 have arc-shaped recesses C1, and cylindrical connecting columns 522 and 622 are provided on the positioning disks 52 and 62, and annular grooves C2 are provided around the cylindrical connecting columns 522 and 622.
[0078] Furthermore, the transmission assembly 51 includes: a transmission cylinder 511, a plurality of first transmission rods 512, and a plurality of second transmission rods 513; the lower end face of the transmission cylinder 511 is keyway connected to the motor shaft 311; the plurality of first transmission rods 512 are spaced apart along the circumferential surface of the transmission cylinder 511 and connected to the outer wall of the transmission cylinder 511; the plurality of second transmission rods 513 are correspondingly connected to the first transmission rods 512, and the second transmission rods 513 have a guide groove 5131. One end of the friction assembly 53 passes through the arc positioning groove 521 and extends into the guide groove 5131, guiding the movement direction of the friction assembly 53 through the guide groove 5131. When the transmission cylinder 511 rotates, the arc positioning groove 521 drives the friction assembly 53 to slide in the guide groove 5131, so that the friction assembly 53 rotates axially. The transmission assembly 61 includes: a transmission cylinder 611, a plurality of first transmission rods 612, and a plurality of second transmission rods 613; the upper end face of the transmission cylinder 611 is keyway connected to the motor shaft 411; the plurality of first transmission rods 612 are spaced apart along the circumferential surface of the transmission cylinder 611 and connected to the outer wall of the transmission cylinder 611; the plurality of second transmission rods 613 are correspondingly connected to the first transmission rods 612, and the second transmission rods 613 have a guide groove 6131. One end of the friction assembly 63 passes through the arc positioning groove 621 and extends into the guide groove 6131, guiding the movement direction of the friction assembly 63 through the guide groove 6131. When the transmission cylinder 611 rotates, it drives the friction assembly 63 to slide in the guide groove 6131 through the arc positioning groove 621, so that the friction assembly 63 rotates axially.
[0079] Specifically, transmission cylinders 511 and 611 are sleeved on cylindrical connecting columns 522 and 622, and are connected to annular grooves C2 by screws passing through them to fix them to the positioning plate. Three square keyways C3 are evenly distributed on the end faces of transmission cylinders 511 and 611, with threaded holes K1 in the center of each keyway. Three square keys J are evenly distributed on the ends of motor shafts 311 and 411, correspondingly mounted on the square keyways C3. Each key J has a through hole K5, through which screws D pass through the threaded holes K1 and K5 to connect and fix the motor shafts to the transmission cylinders. Threaded holes K2 are evenly distributed around the lower end faces of transmission cylinders 511 and 611. Three square first transmission rods 512 and 612 are evenly distributed around the middle outer perimeter of 11 and 611. The square first transmission rods 512 and 612 have through holes K3 and auxiliary countersunk holes K4. The upper half of the T-shaped second transmission rods 513 and 613 is provided with a cylindrical positioning block T1. The cylindrical positioning block T1 is provided with a thread L1. One end of the second transmission rods 513 and 613 passes through the through hole K3 and the auxiliary countersunk hole K4. The cylindrical positioning block T1 is locked in the auxiliary countersunk hole K4 and is connected to the thread L1 by a nut N1 to connect and fix the second transmission rod to the first transmission rod. The lower half of the second transmission rods 513 and 613 is provided with rectangular guide grooves 5131 and 6131.
[0080] Please refer to Figure 6 , Figure 6 This is a schematic diagram of the friction assembly. Figure 6 As shown, and please refer to Figure 2 Each of the friction components 53 and 63 includes: a connecting post Z1, a T-shaped connecting rod Z2, a pad Z3, an elastic pad Z4, and sandpaper Z5; the outer surface of the connecting post Z1 has an annular protrusion T2 surrounding it, the annular protrusion T2 is installed in the arc-shaped groove C1, and one end of the connecting post Z1 is located in the guide grooves 5131 and 6131; the T-shaped connecting rod Z2 is connected to the other end of the connecting post Z1, and the T-shaped connecting rod... Z2 has two first pull rings Z21; the pad Z3 is provided with two lugs Z31 and two second pull rings Z32. The T-shaped connecting rod Z2 is connected to the two lugs Z31 by studs Z22, and the first pull rings Z21 and the second pull rings Z32 are connected by two elastic elements Z33 respectively; the elastic pad Z4 is installed on the bottom of the pad Z3; the sandpaper Z5 is installed on the pad Z3 and covers the elastic pad Z4.
[0081] Specifically, in this embodiment, friction components 53 and 63 are both flexible structures. A baffle Z11 is provided in the middle of the connecting column Z1, and its end has a thread Z12. The upper end face of the connecting column Z1 is inside the rectangular guide grooves 5131 and 6131, and can slide along the guide grooves 5131 and 6131. The T-shaped connecting rod Z2 is connected to the thread Z12 of the connecting column Z1 through the threaded hole K6 in its upper part. The lower two sides of the T-shaped connecting rod Z2 have semi-circular first pull rings Z21, with a long rotating rod Z22 in the middle. The end of the long rotating rod Z22 is a circular through hole K7. The rectangular pad Z3 has two... The second pull ring Z32 is semi-circular on one side, and the rectangular pad Z3 has semi-circular lugs Z31 distributed on the front and back. An elastic pad Z4 is glued to the bottom of the rectangular pad Z3. In this embodiment, the elastic pad Z4 is a sponge pad. Sandpaper Z5 is fixed by screw Z51 and surrounds the rectangular pad Z3 and the sponge pad. The stud Z23 passes through the lugs Z31 and the circular through hole K7 and is tightened with nut Z8. In this embodiment, the elastic element Z33 is a tension spring, and the two ends of the tension spring are fixed to the first pull ring Z21 and the second pull ring Z32 respectively. The rectangular pad Z3 and its attached parts can rotate around the axis of the circular through hole K7.
[0082] Please refer to the following: Figures 7-9 ; Figure 7 This is a schematic diagram of the burr removal device of the present invention used for cylindrical workpieces; Figure 8 This is a schematic diagram of the burr removal device of the present invention used for cylindrical workpieces; Figure 9 This is a schematic diagram of the burr removal device of the present invention used for a conical workpiece. The operation of the burr removal device of the present invention will be described below with reference to specific embodiments:
[0083] like Figure 7 As shown, when the workpiece is a cylindrical workpiece 81, the circular groove C2 of the positioning discs 52 and 62 can rotate relative to the transmission cylinders 511 and 611. At the same time, the three upper and lower friction components move centripetally along the arc positioning groove C1 to adapt to the outer diameter of the cylindrical workpiece. After adjustment, the movable column 31 is moved down to press the cylindrical workpiece by rotating the handle 33. At this time, the friction components rotate around the stud to a suitable angle and stick to the cylindrical workpiece through the flexible movement of the tension spring. Then, the motor is started to drive the transmission cylinders 511 and 611, which in turn drive the friction components to rotate along the outer diameter edge of the upper and lower end faces of the cylindrical workpiece. The burrs are removed by the friction movement of the sandpaper Z5 with the cylindrical workpiece.
[0084] like Figure 8As shown, when the workpiece is a cylindrical workpiece 82, the circular groove C2 of the positioning discs 52 and 62 can rotate relative to the transmission cylinders 511 and 611. At the same time, the three upper and lower friction components move centripetally along the arc positioning groove C1 to adapt to the inner diameter of the cylindrical workpiece 82. After adjustment, the movable column 31 is moved down to press the cylindrical workpiece by rotating the handle 33. At this time, the friction components rotate around the stud to a suitable angle and stick to the cylindrical workpiece 82 through the flexible movement of the tension spring. Then, the motor is started to drive the transmission cylinders 511 and 611, which in turn drive the friction components to rotate along the inner diameter edge of the upper and lower end faces of the cylindrical workpiece 82. The burrs are removed by the friction movement of the sandpaper Z5 with the cylindrical workpiece.
[0085] like Figure 9 As shown, when the workpiece is a conical workpiece 83, the circular groove C2 of the positioning discs 52 and 62 can rotate relative to the transmission cylinders 511 and 611. At the same time, the three upper and lower friction components move centripetally along the arc positioning groove C1 to adapt to the outer diameter of the upper and lower edges of the conical workpiece 83. After adjustment, the movable column 31 is moved down to press the conical workpiece by rotating the handle 33. At this time, the friction components rotate around the stud to a suitable angle and fit tightly against the conical workpiece through the flexible movement of the tension spring. Then, the motor is started to drive the transmission cylinders 511 and 611, which in turn drive the friction block assembly to rotate along the outer diameter edge of the upper and lower end faces of the conical workpiece 83. The burrs are removed by the friction movement of the sandpaper Z5 against the conical workpiece.
[0086] Please refer to Figure 10 , Figure 10 This is a flowchart of the burr removal method of the present invention. Figure 10 As shown, the burr removal method for machining of the present invention includes:
[0087] Preparation step S1: Place a workpiece between the first actuator and the second actuator;
[0088] Clamping step S2: The adjustable clamping mechanism drives the second actuator to move so as to clamp the workpiece with the first actuator;
[0089] Step S3: By driving the first drive mechanism and the second drive mechanism, the second actuator and the first actuator are controlled to perform frictional motion with the end face of the workpiece to remove burrs.
[0090] Further, the clamping step S2 includes:
[0091] By rotating the handle, the sleeve drives the movable column to move along the axial direction of the sleeve, thereby driving the second drive mechanism and the second actuator to move to clamp the workpiece.
[0092] Furthermore, the removal step S3 includes:
[0093] The rotating positioning plate drives the friction assembly to move radially through the arc positioning groove on the positioning plate so that the friction assembly is attached to the end face of the workpiece.
[0094] The motor shafts that drive the first and second drive mechanisms drive the transmission assembly to rotate, causing the friction assembly to perform frictional motion on the end face of the workpiece.
[0095] In summary, this invention can completely replace manual removal of residual burrs after machining of rotating parts. It is simple to operate, has high removal efficiency, and avoids scratches on the workpiece during manual burr removal. At the same time, the friction assembly can center the rotating parts through the positioning disc, ensuring stable and reliable clamping and convenient operation.
[0096] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A burr removal device for machining, characterized in that, include: Chassis; An adjustable clamping mechanism is mounted on the chassis; The first drive mechanism is mounted on the chassis; The second drive mechanism is installed on the adjustable clamping mechanism; The first actuator is mounted on the first drive mechanism; The second actuator is mounted on the second drive mechanism; In this process, a workpiece is placed between the first actuator and the second actuator. The adjustable clamping mechanism drives the second actuator to move so as to clamp the workpiece with the first actuator. Then, the first drive mechanism and the second drive mechanism are driven to control the second actuator, the first actuator and the end face edge of the workpiece to perform frictional movement to remove burrs. The adjustable clamping mechanism includes a movable column connected to the second drive mechanism; the second drive mechanism includes a second motor, the motor shaft of which is connected to the second actuator; the first drive mechanism includes a first motor, the motor shaft of which is connected to the first actuator. Both the first actuator and the second actuator include: The transmission assembly is connected to the motor shaft; A positioning disk is connected to the transmission assembly, and the positioning disk has multiple arc-shaped positioning grooves. Multiple friction components are correspondingly connected to the arc positioning groove; Specifically, rotating the positioning disk drives the friction assembly to move radially through the arc positioning groove so that the friction assembly adapts to the size of the workpiece. Then, the movable column moves down to press the workpiece. At this time, after the friction assembly rotates to a suitable angle and is in close contact with the end face edge of the workpiece, the transmission assembly is driven to rotate by driving the motor shaft, so that the friction assembly performs frictional movement on the end face edge of the workpiece.
2. The burr removal device as described in claim 1, characterized in that, The adjustable clamping mechanism further includes: A sleeve is rotatably mounted on the chassis, and at least a portion of the movable column is inserted into and connected to the sleeve; Multiple handles are arranged along the circumferential surface of the sleeve and connected to the sleeve. Rotating the handles drives the movable column to move along the axial direction of the sleeve, thereby driving the second drive mechanism and the second actuator to move.
3. The burr removal device as described in claim 1, characterized in that, The first driving mechanism includes: A first motor, the motor shaft of which is connected to the first actuator; A support member is mounted on the chassis, and the first motor is mounted on the support member.
4. The burr removal device as described in claim 2, characterized in that, The second drive mechanism also includes: The connector has one end connected to the second motor and the other end connected to the movable column.
5. The burr removal device as described in claim 4, characterized in that, The transmission assembly includes: A transmission cylinder, one end face of which is keyway connected to the motor shaft; Multiple first transmission rods are spaced apart along the circumferential surface of the transmission cylinder and connected to the outer wall of the transmission cylinder; Multiple second transmission rods are correspondingly connected to the first transmission rod. Each second transmission rod has a guide groove. One end of the friction assembly extends into the guide groove through the arc positioning groove. The guide groove guides the movement direction of the friction assembly. When the transmission assembly rotates, it drives the friction assembly to slide in the guide groove through the arc positioning groove, so that the friction assembly rotates axially.
6. The burr removal device as described in claim 5, characterized in that, Each of the aforementioned friction components includes: A connecting post has an annular protrusion on its outer side, the annular protrusion being installed in the arc positioning groove, and one end of the connecting post being located in the guide groove; A T-shaped connecting rod is connected to the other end of the connecting column, and the T-shaped connecting rod has two first pull rings; A pad is provided with two lugs and two second pull rings. The T-shaped connecting rod is connected to the two lugs by studs and connected to the first pull ring and the second pull ring by two elastic elements respectively. An elastic pad is installed on the bottom of the pad plate; Sandpaper is mounted on the pad and covers the elastic pad.
7. A method for removing burrs in machining, characterized in that, The burr removal apparatus applied to any one of claims 1-6, the burr removal method comprising: Preparation steps: Place a workpiece between the first actuator and the second actuator; Clamping step: The adjustable clamping mechanism drives the second actuator to move so as to clamp the workpiece with the first actuator; Deburring step: By driving the first drive mechanism and the second drive mechanism, the second actuator and the first actuator are correspondingly controlled to perform frictional motion with the end face edge of the workpiece to remove burrs.
8. The burr removal method as described in claim 7, characterized in that, The clamping step includes: By rotating the handle, the sleeve drives the movable column to move along the axial direction of the sleeve, thereby driving the second drive mechanism and the second actuator to move to clamp the workpiece.
Citation Information
Patent Citations
Trimming and deburring machine for special-shape metal material
CN111496607A
Device for removing tool joint edge burrs of wheel
US20190202019A1