A ridge cover plate mounting node and construction method

Abstract

The application discloses a ridge cover plate mounting node and a construction method, and relates to the technical field of roof construction, in particular to a ridge cover plate mounting node and a construction method. The ridge cover plate mounting node comprises a roof plate, an adapter assembly and a ridge cover plate. The adapter assembly is arranged between the ridge cover plate and the roof plate. One end of the adapter assembly is fixedly connected with the roof plate, and the other end is fixedly connected with the ridge cover plate. The adapter assembly avoids direct contact between the ridge cover plate and the roof plate, avoids the opening of a through hole on the roof plate, and guarantees the integrity of the roof plate, thereby solving the hidden danger of water leakage. A plug element is arranged between two adjacent wave crest structures, which further plays a waterproof role. Meanwhile, the adapter assembly stably connects the ridge cover plate and the roof plate, reduces the stress between the two, guarantees the stability of the connection among the adapter assembly, the ridge cover plate and the roof plate in a strong wind environment, avoids the falling of the ridge cover plate and the roof plate due to loose connection between the two, and improves safety and reliability.

Description

Technical Field

[0001] This invention relates to the field of building construction technology, specifically to a ridge cover plate installation node and construction method. Background Technology

[0002] Metal roofing materials have been widely used in industrial and civil buildings, and they have good appearance and economy. However, their waterproof and sealing performance needs to be improved. In particular, improper treatment of the ridge joint can easily cause large-area water leakage on the roof, resulting in economic losses.

[0003] In existing technologies, the ridge joints in steel structure roofs are usually fixed to the ridge cap plate and the roof panel directly using self-tapping screws or rivets. During construction, human foot traffic can cause the connection to loosen, creating gaps between the self-tapping screws and the roof panel, resulting in water leakage. In addition, fixing the ridge cap plate and the roof panel only with self-tapping screws makes it easy for the ridge cap plate to detach from the roof panel under strong winds, posing a safety hazard. Summary of the Invention

[0004] Therefore, the technical problem to be solved by the present invention is to overcome the defects in the prior art where the connection between the ridge cover plate and the roof panel is prone to detachment, resulting in safety hazards and water leakage, thereby providing a ridge cover plate installation node and construction method.

[0005] To solve the above-mentioned technical problems, the technical solution of the present invention is as follows:

[0006] A ridge cover plate installation node includes: a roof panel, a transition assembly, and a ridge cover plate. The roof panel includes a base plate and wave crest structures spaced apart on the base plate, with a plug between two adjacent wave crest structures. There are multiple transition assemblies, which are installed on the wave crest structures and are fixedly connected to the plugs. The ridge cover plate is fixedly connected to the transition assemblies by a first fastener.

[0007] According to some embodiments of the present invention, the adapter assembly includes a wind-resistant support and an adapter disposed on the wind-resistant support, the wind-resistant support being fixedly installed on the wave crest structure, and the wind-resistant support having a plurality of first connection holes;

[0008] The adapter is located between the wind-resistant support and the ridge cover plate. The adapter has a plurality of second connection holes, and the second connection holes are arranged opposite to the first connection holes. The second fastener passes through the first connection hole and the second connection hole is connected to the plug to fix the adapter to the wind-resistant support.

[0009] According to some embodiments of the present invention, the wind-resistant support includes a support portion, two fixing portions, and an mounting portion disposed on the upper end of any of the fixing portions. The support portion extends from the bottom of the roof panel into the corrugated structure to support the corrugated structure. The lower end of the fixing portion is provided with a groove that mates with a protrusion at the top of the corrugated structure. A connector is provided at the middle end of the two fixing portions to clamp and fix the corrugated structure. The first connecting hole is disposed on the mounting portion.

[0010] According to some embodiments of the present invention, the mounting part is integrally formed with any of the fixing parts, and the two sides of the plug abut against the two opposite fixing parts of the two adjacent wind-resistant supports.

[0011] According to some embodiments of the present invention, the connector is a bolt, and there are two connectors. The two connectors pass through the middle of the two fixing parts and are located on both sides of the plug to clamp and fix the two sides of the plug.

[0012] According to some embodiments of the present invention, the adapter is a long strip plate structure, and the adapter is made of metal material.

[0013] According to some embodiments of the present invention, the first connecting hole is an oblong hole, and the length direction of the oblong hole is perpendicular to the length direction of the adapter.

[0014] According to some embodiments of the present invention, the first fastener and the second fastener are misaligned.

[0015] According to some embodiments of the present invention, the bottom of the plug is sealed to the substrate by a sealant.

[0016] This invention also proposes a construction method for a roof ridge node, the steps of which are as follows;

[0017] Wind-resistant supports are installed on the corrugated structure of the roof panel, and end caps are installed between two adjacent corrugated structures, with the end caps and wind-resistant supports sealed together.

[0018] The adapter is fixedly installed on the wind-resistant support by a second fastener;

[0019] One side of the ridge cover is fixedly connected to the adapter by the first fastener.

[0020] The technical solution of this invention has the following advantages:

[0021] 1. This invention provides a ridge cover plate installation node, which, by setting a transition component between the ridge cover plate and the roof panel, wherein one end of the transition component is fixedly connected to the roof panel and the other end is fixedly connected to the ridge cover plate, avoids direct connection between the ridge cover plate and the roof panel, avoids opening through holes in the roof panel, ensures the integrity of the roof panel, and thus solves the potential for water leakage. A plug is set between two adjacent corrugated structures to further play a waterproof role. At the same time, the transition component firmly connects the ridge cover plate and the roof panel, reduces the stress between the two, and ensures the stability of the connection between the transition component, the ridge cover plate and the roof panel in strong wind environments, preventing the ridge cover plate and the roof panel from falling off due to loose connection, thereby improving safety and reliability.

[0022] 2. The ridge cover plate installation node provided by the present invention features a wave-shaped structure formed on both sides of multiple panel units. The ridge cover plate is fixedly connected to the adapter assembly via a first fastener. Slight slippage can occur between the ridge cover plate and the roof panel to counteract the internal forces caused by thermal expansion and contraction of the roof panel, ensuring the stability of the installation node and preventing loosening of the connection between the ridge cover plate and the roof panel.

[0023] 3. The construction method for the ridge cover plate installation node provided by this invention involves installing wind-resistant supports on the corrugated structure of the roof panel, and setting end caps between two adjacent corrugated structures, with the end caps sealingly connected to the wind-resistant supports; a transition piece is fixedly installed on the wind-resistant supports using a second fastener; one side of the ridge cover plate is fixedly connected to the transition piece using a first fastener. By setting wind-resistant supports and transition pieces between the roof panel and the ridge cover plate, direct connection between the ridge cover plate and the roof panel is avoided, thereby ensuring the integrity of the roof panel and the stability of the connection between the ridge cover plate and the roof panel, thus achieving waterproofing and enhanced stability. This ridge cover plate installation node is simple to construct and easy to operate, effectively solving the defect of roof panel leakage. Attached Figure Description

[0024] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0025] Figure 1 A schematic diagram of the ridge cover plate installation structure is provided for some embodiments of the present invention;

[0026] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0027] Figure 3This is a schematic diagram of the structure of the wind-resistant support in some embodiments of the present invention;

[0028] Figure 4 A cross-sectional view of the mounting node is provided for some embodiments of the present invention.

[0029] Explanation of reference numerals in the attached drawings: 1. Roof panel; 2. Adapter assembly; 3. Ridge cover plate; 4. End cap; 5. First fastener; 6. Second fastener; 7. Connector; 11. Base plate; 12. Corrugated structure; 21. Wind-resistant support; 22. Adapter; 23. First connecting hole; 24. Second connecting hole; 211. Support part; 212. Fixing part; 213. Mounting part. Detailed Implementation

[0030] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0032] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0033] Furthermore, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0034] Reference Figures 1 to 4As shown, the present invention proposes a ridge cover plate installation node, including: a roof panel 1, a transition component 2, and a ridge cover plate 3. The roof panel 1 includes a base plate 11 and wave crest structures 12 spaced apart on the base plate 11, with a plug 4 provided between two adjacent wave crest structures 12; there are multiple transition components 2, which are installed on the wave crest structures 12 respectively, and the transition components 2 are fixedly connected to the plug 4; the ridge cover plate 3 is fixedly connected to the transition components 2 by a first fastener 5.

[0035] Specifically, by setting a transition component 2 between the ridge cover plate 3 and the roof panel 1, one end of the transition component 2 is fixedly connected to the roof panel 1, and the other end is fixedly connected to the ridge cover plate 3. By setting the transition component 2, the direct fixed connection between the ridge cover plate 3 and the roof panel 1 is avoided, and through holes are avoided in the roof panel 1, ensuring the integrity of the roof panel 1 and thus solving the potential for water leakage. A plug 4 is set between two adjacent corrugated structures 12 to further play a waterproof role. At the same time, the transition component 2 firmly connects the ridge cover plate 3 and the roof panel 1, reducing the stress between the two and ensuring the stability of the connection between the transition component 2, the ridge cover plate 3 and the roof panel 1 in strong wind environments. This prevents the ridge cover plate 3 from falling off due to loose connection between the ridge cover plate 3 and the roof panel 1, improving safety and reliability.

[0036] The ridge cover plate 3 is fixedly connected to the adapter component 2 by the first fastener 5. The ridge cover plate 3 can produce a slight slippage, thereby offsetting the internal force caused by the thermal expansion and contraction of the roof panel 1, ensuring the stability of the installation node, and preventing the connection between the ridge cover plate 3 and the roof panel 1 from loosening.

[0037] In some embodiments of the present invention, the adapter component 2 includes a wind-resistant support 21 and an adapter 22 disposed on the wind-resistant support 21. The wind-resistant support 21 is fixedly installed on the wave crest structure 12, and the wind-resistant support 21 is provided with a plurality of first connection holes 23.

[0038] Reference Figure 2 and Figure 4 As shown, the adapter 22 is located between the wind-resistant support 21 and the ridge cover plate 3. The adapter 22 is provided with a number of second connection holes 24, and the second connection holes 24 are arranged opposite to the first connection holes 23. The second fastener 6 passes through the first connection hole 23 and the second connection hole 24 and is connected to the plug 4 to fix the adapter 22 on the wind-resistant support 21.

[0039] Specifically, the wind-resistant support 21 enhances the stability between the ridge cover plate 3 and the roof panel 1, ensuring a stable connection between them in strong winds, preventing them from detaching and improving safety. The adapter 22 is fixedly installed on the wind-resistant support 21 using the second fastener 6, and the ridge cover plate 3 is fixedly installed on the adapter 22 using the first fastener 5. The adapter 22 reduces torque and stress, thereby improving the stability of the connection.

[0040] It is understood that the roof panel 1 is composed of multiple panel units. Each panel unit includes a horizontal main body and two raised sections on both sides. The two raised sections on opposite sides of two adjacent panel units overlap and connect to form a wave crest structure 12. Multiple panel units are assembled and connected sequentially to form the roof panel 1. The roof panel 1 formed by assembling multiple panel units can effectively avoid tensile deformation caused by thermal expansion and contraction.

[0041] Reference Figure 3 As shown, in some embodiments of the present invention, the wind-resistant support 21 includes a support portion 211, two fixing portions 212, and an installation portion 213 disposed on the upper end of any fixing portion 212. The support portion 211 extends from the bottom of the roof panel 1 into the corrugated structure 12 to support the corrugated structure 12. The lower end of the fixing portion 212 is provided with a groove that matches the protrusion at the top of the corrugated structure 12. The middle ends of the two fixing portions 212 are provided with a connector 7 so that the two fixing portions 212 clamp and fix the corrugated structure 12. The first connecting hole 23 is disposed on the installation portion 213.

[0042] Reference Figure 4 As shown, specifically, the support part 211 extends from the bottom of the roof panel 1 into the corrugated structure 12, that is, it extends between the raised parts of the two panel units. When the raised parts of the two panel units overlap, the support part 211 supports the bottom end of the corrugated structure 12 formed by the two overlapping raised parts, preventing gaps from appearing between the two support parts 211 due to gravity, which would affect the waterproof performance. The top of the fixing part 212 is provided with an installation part 213, which has a first connecting hole 23. The installation part 213 is used to install the adapter 22. The bottom of the fixing part 212 is provided with a groove, the shape of which matches the protrusion at the top of the corrugated structure 12. The middle ends of the two fixing parts 212 are fixedly connected by a connector 7. The two fixing parts 212 clamp the corrugated structure 12 to fix the installation part 213 to the roof panel 1.

[0043] It is understood that the wind-resistant supports 21 are used not only to connect the ridge panels but also to install and fix the roof panels 1. The number of wind-resistant supports 21 is consistent with the number of corrugated structures 12 of the roof panels 1, and the specific number of wind-resistant supports 21 is not a limitation of this invention.

[0044] The wind-resistant support 21 is made of aluminum alloy, which is lightweight and strong, thus improving reliability. The material of the wind-resistant support 21 is not a limitation of this invention.

[0045] In some embodiments of the present invention, the mounting part 213 is integrally formed with any fixing part 212, and the two sides of the plug 4 respectively abut against the two opposite fixing parts 212 of the two adjacent wind-resistant supports 21.

[0046] Specifically, the mounting part 213 is integrally formed with any one of the fixing parts 212, and the top end of the other fixing part 212 abuts against the bottom surface of the mounting part 213 to support the mounting part 213. The mounting part 213 has a plate-like structure and two first connecting holes 23. The adapter 22 has a second connecting hole 24. The adapter 22 is fixedly mounted on the mounting part 213 by passing a second fastener 6 through the first connecting hole 23 and the second connecting hole 24.

[0047] The two sides of the end cap 4 abut against the two fixing parts 212 on the opposite sides of the two adjacent wind-resistant supports 21. At the same time, the bottom of the end cap 4 is sealed to the base plate 11 of the roof panel 1 to achieve waterproofing. Sealant can be applied to the connection between the end cap 4 and the fixing part 212, as well as the connection between the end cap 4 and the base plate 11, to improve the waterproofing performance.

[0048] In some embodiments of the present invention, the connector 7 is a bolt, and there are two connectors 7. The two connectors 7 are inserted through the middle of the two fixing parts 212 and located on both sides of the plug 4 to clamp and fix the two sides of the plug 4.

[0049] Specifically, the two connectors 7 limit the two sides of the plug 4 to prevent the plug 4 from tilting and affecting the waterproof performance.

[0050] In some embodiments of the present invention, the adapter 22 is a long strip plate structure and is made of metal material.

[0051] The adapter 22 is a long, strip-shaped structure, specifically a 3mm × 40mm flat steel bar. The adapter 22 is made of metal, specifically hot-dip galvanized material. The length of the adapter 22 is the same as the length of the roof ridge cover 3. The specific length and dimensions of the adapter 22 are not limitations of this invention. The metal-made adapter 22 has high strength and wear resistance, improving reliability.

[0052] In some embodiments of the present invention, the first connecting hole 23 is an oblong hole, and the length direction of the oblong hole is perpendicular to the length direction of the adapter 22.

[0053] Specifically, the second connecting hole 24 is a round hole, and the first connecting hole 23 is set as an oblong hole. Since multiple second connecting holes 24 are arranged along the length of the adapter 22, in order to reduce the difficulty of installation, the first connecting hole 23 is set as an oblong hole, which facilitates adjustment and installation and improves construction efficiency.

[0054] In some embodiments of the present invention, the first fastener 5 and the second fastener 6 are staggered, and the first fastener 5 and the second fastener 6 are self-tapping screws.

[0055] Specifically, to ensure connection strength and avoid excessive stress at the connection point, the first fastener 5 and the second fastener 6 are staggered to ensure the stability of the connection.

[0056] According to some embodiments of the present invention, the bottom of the plug 4 is sealed to the substrate 11 by a sealant.

[0057] This invention also proposes a construction method for a roof ridge node, the steps of which are as follows;

[0058] Wind-resistant supports 21 are installed on the corrugated structure 12 of the roof panel 1, and a plug 4 is provided between two adjacent corrugated structures 12. The plug 4 is sealed to the wind-resistant supports 21.

[0059] The adapter 22 is fixedly installed on the wind-resistant support 21 by the second fastener 6;

[0060] One side of the ridge cover plate 3 is fixedly connected to the adapter 22 by the first fastener 5.

[0061] The construction method for the ridge cover plate installation node provided by this invention involves installing wind-resistant supports 21 on the corrugated structure 12 of the roof panel 1, and setting a plug 4 between two adjacent corrugated structures 12, with the plug 4 sealingly connected to the wind-resistant supports 21; a transition piece 22 is fixedly installed on the wind-resistant supports 21 by a second fastener 6; one side of the ridge cover plate 3 is fixedly connected to the transition piece 22 by a first fastener 5. By setting the wind-resistant supports 21 and the transition piece 22 between the roof panel 1 and the ridge cover plate 3, direct connection between the ridge cover plate 3 and the roof panel 1 is avoided, thereby ensuring the integrity of the roof panel 1 and the stability of the connection between the ridge cover plate 3 and the roof panel 1, thus achieving waterproofing and enhanced stability. This ridge cover plate installation node is simple to construct and easy to operate, and can effectively solve the defect of water leakage in the roof panel 1.

[0062] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the scope of protection of this invention.

Claims

1. A ridge cover plate installation node, characterized in that, include: The roof panel (1) includes a base plate (11) and wave crest structures (12) spaced apart on the base plate (11), with a plug (4) between two adjacent wave crest structures (12); Multiple adapter components (2) are installed on the wave crest structure (12) and are fixedly connected to the plug (4). The ridge cover plate (3) is fixedly connected to the adapter assembly (2) by a first fastener (5); The adapter assembly (2) includes a wind-resistant support (21) and an adapter (22) disposed on the wind-resistant support (21). The wind-resistant support (21) is fixedly installed on the wave crest structure (12). The wind-resistant support (21) is provided with a plurality of first connection holes (23). The adapter (22) is located between the wind-resistant support (21) and the ridge cover plate (3). The adapter (22) is provided with a plurality of second connecting holes (24), and the second connecting holes (24) are arranged opposite to the first connecting holes (23). The second fastener (6) passes through the first connecting hole (23), and the second connecting hole (24) is connected to the plug (4) to fix the adapter (22) on the wind-resistant support (21). The wind-resistant support (21) includes a support part (211), two fixing parts (212), and an installation part (213) disposed on the upper end of any of the fixing parts (212). The support part (211) extends from the bottom of the roof panel (1) into the corrugated structure (12) to support the corrugated structure (12). The lower end of the fixing part (212) is provided with a groove that matches the protrusion at the top of the corrugated structure (12). The middle ends of the two fixing parts (212) are provided with connectors (7) so that the two fixing parts (212) clamp and fix the corrugated structure (12). The first connecting hole (23) is disposed on the installation part (213).

2. The ridge cover plate installation node according to claim 1, characterized in that, The mounting part (213) is integrally formed with any of the fixing parts (212), and the two sides of the plug (4) respectively abut against the two opposite fixing parts (212) of the two adjacent wind-resistant supports (21).

3. The ridge cover plate installation node according to claim 2, characterized in that, The connector (7) is a bolt. There are two connectors (7). The two connectors (7) are inserted through the middle of the two fixing parts (212) and located on both sides of the plug (4) to clamp and fix the two sides of the plug (4).

4. The ridge cover plate installation node according to claim 1, characterized in that, The adapter (22) is a long strip plate structure and is made of metal material.

5. The ridge cover plate installation node according to claim 4, characterized in that, The first connecting hole (23) is a waist-shaped hole, and the length direction of the waist-shaped hole is perpendicular to the length direction of the adapter (22).

6. The ridge cover plate installation node according to claim 1, characterized in that, The first fastener (5) and the second fastener (6) are misaligned.

7. The ridge cover plate installation node according to claim 1, characterized in that, The bottom of the plug (4) is sealed to the substrate (11) by sealant.

8. A construction method for a ridge cap plate installation node, characterized in that, The steps are as follows: Wind-resistant supports (21) are installed on the corrugated structure (12) of the roof panel (1), and a plug (4) is provided between two adjacent corrugated structures (12), and the plug (4) is sealed to the wind-resistant support (21); The adapter (22) is fixedly installed on the wind-resistant support (21) by the second fastener (6); One side of the ridge cover plate (3) is fixedly connected to the adapter (22) by a first fastener (5).

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