一种大直径聚晶金刚石复合片的加工方法

By pre-processing and correcting the large-diameter polycrystalline diamond composite sheet blanks to release internal stress, and combining this with laser processing and polishing of the PCD layer, the problem of low precision in existing technologies has been solved, and stable production of high-grade, high-precision polycrystalline diamond composite sheets has been achieved.

CN115889781BActive Publication Date: 2026-07-17ZHENGZHOU HUAYUAN POOLING SYST CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHENGZHOU HUAYUAN POOLING SYST CO LTD
Filing Date
2022-11-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies cannot reliably produce high-grade, high-precision large-diameter polycrystalline diamond composite sheets. The PCD layer's precision decreases due to changes in internal stress after the alloy layer is thinned.

Method used

The PCD layer is pre-treated to make the thickness of the middle part of the PCD layer greater than that of the edge part. The alloy layer is thinned and the blank is waited for to arch towards the PCD layer before the PCD layer is processed to make the PCD layer surface flat. Internal stress is released through correction treatment and heat treatment, and finally polishing is performed to improve the accuracy.

Benefits of technology

It improves the precision and quality of large-diameter polycrystalline diamond composite sheets, simplifies the processing technology, increases processing efficiency, and ensures the thickness uniformity and surface smoothness of the PCD layer.

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Abstract

本发明属于聚晶金刚石复合片的加工技术领域,特别是涉及一种大直径聚晶金刚石复合片的加工方法。加工方法包括,毛坯件预处理以使毛坯件的PCD层中间部分厚度大于边缘部分厚度,之后进行合金层减薄加工,等待毛坯件向PCD层一侧拱起后再进行PCD层加工使PCD层表面为平面。毛坯件预处理以使PCD层中间部分厚度大于边缘部分厚度,进行合金层减薄加工以释放聚晶金刚石复合片本身的内应力,使PCD层中间会向上拱起,再通过PCD层加工步骤,将拱起部位加工至与边缘平齐,由于PCD层本身中间部分较厚,PCD层加工时只对厚度较厚的拱起部位进行了减薄,从而使得PCD层厚度均匀,提升了大直径聚晶金刚石复合片精度和质量。
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