A hot melt forming device for a uniform thickness urine bag conduit and a process thereof

CN115891037BActive Publication Date: 2026-10-13CHANGSHU TAINING MEDICAL EQUIP CO LTD
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Patent Information

Application Number
CN202310012269.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-01-05
Publication Date
2026-10-13
Estimated Expiration
2043-01-05

AI Technical Summary

Technical Problem

[0003]但是,现有的成型装置还存在以下问题:首先,虽然有些成型装置可以实现多个工位的同步操作,但是在进行成型后的脱模过程中,成型装置属于待机状态,影响了成型装置工作的连续性;其次,脱模过程自动化程度较低,难以实现成型后的自动脱模过程

Benefits of technology

本发明通过两组下成型模具放置成型结构,通过双工位驱动组件间歇驱动两组下成型模具依次移动至上成型组件的下方,通过下压组件对转动至与下压组件触的成型结构进一步压紧,通过上成型组件与下成型模具的配合实现对匀厚尿袋导管的注胶、热熔成型;通过双工位驱动组件带动下成型模具移动至与顶升结构接触实现自动顶出下料。

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Abstract

The application discloses a kind of hot melt forming device and process of uniform thickness urine bag catheter, belong to urine bag catheter forming equipment technical field, including base, the base is installed for with lower forming die cooperation upper forming assembly;The base is installed for intermittently driving two groups of lower forming die sequentially moves to the below of upper forming assembly double-station drive assembly;Two groups of lower forming die for placing forming structure are installed on the double-station drive assembly;Lifting structure for automatically ejecting and discharging the uniform thickness urine bag catheter after forming is installed on the double-station drive assembly;The base is installed for further compacting the lower pressing assembly of forming structure.By the above mode, the present application can realize the synchronous operation of multiple stations, ensure the continuity of work;Demoulding process is moved to the contact with lifting structure by double-station drive assembly driving lower forming die, realizes automatic ejection and discharging, improves the degree of automation.
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Description

Technical Field

[0001] This invention relates to the field of urine bag catheter forming equipment technology, specifically to a hot melt forming device and process for a uniform thickness urine bag catheter. Background Technology

[0002] Currently, the general manufacturing process for urine bag catheters is as follows: a molded metal rod is installed on a lower mold, glue is injected into the mold using a glue injection machine, the mold is heated and molded, the molded tubing is then removed, and the molded metal rod is pulled off to obtain the molded urine bag catheter.

[0003] However, existing molding devices still have the following problems: First, although some molding devices can achieve simultaneous operation of multiple stations, the molding device is in standby mode during the demolding process after molding, which affects the continuity of the molding device's operation; second, the degree of automation of the demolding process is low, making it difficult to achieve automatic demolding after molding.

[0004] Based on this, the present invention designs a thermoforming device and process for uniform thickness urine bag catheters to solve the above problems. Summary of the Invention

[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a thermoforming device and process for uniform thickness urine bag catheters.

[0006] To achieve the above objectives, the present invention provides the following technical solution: A thermoforming device for a uniform thickness urine bag catheter includes a base, on which an upper forming component is mounted for cooperating with a lower forming mold to form a uniform thickness urine bag catheter. The base is equipped with a dual-station drive assembly for intermittently driving two sets of lower forming molds to move sequentially to the area below the upper forming assembly. The dual-station drive assembly is equipped with two sets of lower forming molds for placing the forming structure. The dual-station drive assembly is equipped with a lifting structure for automatically ejecting and unloading the formed uniform thickness urine bag tubing. The base is equipped with a pressing component for further pressing the molded structure; The dual-station drive assembly includes a drive assembly, a rotation assembly, and a support assembly.

[0007] Furthermore, the driving assembly includes a drive motor and a linear shaft; the drive motor is fixedly installed at the inner bottom of the base, and the output end of the drive motor is fixedly connected to the linear shaft, the top of the linear shaft being connected to the rotating assembly; the rotating assembly includes a rotating plate, an outer guide rail, limiting sliders, and an inner guide rail; the top of the linear shaft is fixedly connected to the rotating plate, and several sets of limiting sliders are fixedly connected to the bottom of the rotating plate, wherein the several sets of limiting sliders are respectively distributed on the inner and outer rings, the several sets of limiting sliders on the inner ring at the bottom of the rotating plate are slidably connected to the inner guide rail, and the several sets of limiting sliders on the outer ring at the bottom of the rotating plate are slidably connected to the outer guide rail; the bottoms of the outer guide rail and the inner guide rail are fixedly connected to the support assembly; lower forming molds are fixedly installed at both ends of the upper part of the rotating plate; Furthermore, the support assembly includes a first support frame and a second support frame; the bottom of the first support frame is fixedly connected to the base, the top of the first support frame is fixedly connected to the second support frame, and the top of the second support frame is fixedly connected to the bottom of the outer guide rail and the inner guide rail.

[0008] Furthermore, the lower forming mold includes a lower mold body; the bottom of the lower mold body is fixedly mounted on a rotating plate, and the top of the lower mold body is provided with a forming groove and a slot for easy installation of the forming structure.

[0009] Furthermore, the molding structure includes a molding rod connecting block and several component molding rods, which are respectively inserted and fixed at the left and right ends of the molding rod connecting block. The upper end of the lower mold body is provided with a molding groove for easy insertion of the molding rods, and the upper end of the lower mold body is provided with a slot for easy insertion of the molding rod connecting block. A conductive slip ring is fixedly connected to the straight shaft. The inner ring of the conductive slip ring is fixedly connected to the straight shaft, and the outer ring of the conductive slip ring is fixedly connected to the first support frame. The conductive slip ring is connected to the lower mold body through a wire.

[0010] Furthermore, the pressing assembly includes an arc-shaped guide plate, a pressure plate, and a connecting plate; the bottom of the connecting plate is fixedly mounted on the base, the upper end of the connecting plate is fixedly connected to the arc-shaped pressure plate, and the end of the pressure plate away from the upper forming assembly is fixedly connected to the arc-shaped guide plate.

[0011] Furthermore, the upper forming component includes a third support frame, support rods, a mounting plate, an injection pipe, a cylinder, a heat insulation pipe, a heating cover, an upper mold body, and a top plate. The bottom of the third support frame is fixedly mounted on the base, and the top of the third support frame is fixedly connected to the bottom of the outer guide rail and the inner guide rail, respectively. Several sets of support rods are also fixedly connected to the upper end of the third support frame. The upper ends of the several sets of support rods are slidably connected to the mounting plate. The lower end of the mounting plate is fixedly mounted with the heating cover. The lower end of the heating cover is fixedly mounted with the upper mold body. The upper end of the mounting plate is fixedly connected to the output end of the cylinder. The cylinder is fixedly mounted on the top plate. The top plate is fixedly mounted on the top of the several sets of support rods. The upper end of the top plate is also fixedly mounted with the heat insulation pipe. An injection pipe is fixedly connected to the outlet of the lower end of the heat insulation pipe. The lower end of the injection pipe is fixedly connected to the mounting plate.

[0012] Furthermore, the lifting structure includes an inverted V-shaped plate, which is fixedly installed on the second support frame; the lower forming mold has a fixed ring, a sliding rod, and a spring installed inside; a sliding groove is opened inside the lower forming mold, and a sliding rod and a spring are installed in the sliding groove; the spring is installed on the sliding rod, and the upper end of the sliding rod is fixedly connected to the fixed ring; the spring is located below the fixed ring, the upper end of the spring is fixedly connected to the fixed ring, and the lower end of the spring is fixedly connected to the rotating plate; the sliding rod is located below the forming rod connecting block; in the initial state, the top of the sliding rod does not contact the bottom of the forming rod connecting block, and the lower end of the sliding rod moves through the rotating plate.

[0013] This invention also provides a hot-melt forming process for a uniform thickness urine bag catheter, which uses the aforementioned hot-melt forming device for the uniform thickness urine bag catheter to perform hot-melt forming, including the following steps: Step 1: During installation, insert and fix several forming rods to the left and right ends of the forming rod connecting block, and then place the forming rods and forming rod connecting blocks into the forming groove and slot. Step 2: The second support frame supports the outer and inner guide rails. The drive motor drives the straight shaft to rotate, which in turn drives the rotating plate to rotate. Under the limiting action of the limit slider, the outer guide rail, and the inner guide rail, the rotating plate makes a stable rotational motion. Step 3: When the lower forming mold rotates to the bottom of the pressing component, the top of the forming rod connecting block contacts the bottom of the pressure plate. The arc-shaped guide plate guides the forming rod connecting block, and the pressure plate presses the forming rod connecting block to prevent the forming rod connecting block and the forming rod from not being installed in place. Step 4: When the lower forming mold rotates to the bottom of the upper forming component for hot melt forming, the cylinder is activated. The cylinder drives the mounting plate to slide down along the support rod. The mounting plate drives the heating cover and the upper mold body to move down, so that the upper mold body and the lower mold body directly below it close together. Then, the lower mold body, heating cover and heat preservation pipe are activated. Glue is injected into the lower mold body through the injection pipe. Heating is achieved through the cooperation of the lower mold body and the heating cover. Forming is achieved through the cooperation of the lower mold body and the upper mold body. After that, the cylinder is activated to drive the mounting plate to slide up along the support rod. The mounting plate drives the heating cover and the upper mold body to move up, completing the hot melt forming of the uniform thickness urine bag catheter. Step 5: When the current forming mold rotates to the position above the inverted V-shaped plate, the bottom of the sliding rod contacts the inverted V-shaped plate. The inverted V-shaped plate lifts the sliding rod, which moves upward and contacts the bottom of the forming rod connecting block. The forming rod connecting block is then gradually pushed out of the slot, and the forming rod connecting block drives the forming rod to be pushed out of the forming groove, thereby automatically demolding the uniform thickness urine bag catheter.

[0014] Beneficial effects This invention uses two sets of lower forming molds to place the forming structure. The two sets of lower forming molds are intermittently driven by a dual-station drive component to move sequentially to below the upper forming component. The forming structure, which has rotated to contact the lower pressing component, is further pressed by a lower pressing component. The upper forming component and the lower forming mold cooperate to achieve glue injection and hot melt forming of the uniform thickness urine bag catheter. The lower forming mold is moved by the dual-station drive component to contact the lifting structure to achieve automatic ejection and unloading.

[0015] This invention not only enables simultaneous operation of multiple workstations, but also allows for the demolding of a uniformly thick urine bag catheter on a set of lower forming molds. During this process, a dual-station drive assembly can drive another set of lower forming molds to move below the upper forming assembly for glue injection and hot melt molding, ensuring the continuity of the work. Simultaneously, the demolding process is achieved by the dual-station drive assembly moving the lower forming molds to contact the lifting structure for automatic ejection and unloading, improving the degree of automation and enabling automatic demolding after molding.

[0016] This invention uses an arc-shaped guide plate to guide the forming rod connecting block and a pressure plate to press the forming rod connecting block, thus preventing the forming rod connecting block and the forming rod from not being installed in place. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0018] Figure 1 The main structure of the thermoforming device for a uniform thickness urine bag catheter according to the present invention is three-dimensional. Figure 1 ; Figure 2 This is a front view of the thermoforming device for a uniform thickness urine bag catheter according to the present invention. Figure 3 This is a left view of the structure of a thermoforming device for a uniform thickness urine bag catheter according to the present invention. Figure 4 The main structure of the thermoforming device for a uniform thickness urine bag catheter according to the present invention is three-dimensional. Figure 2 ; Figure 5 The main structure of the thermoforming device for a uniform thickness urine bag catheter according to the present invention is three-dimensional. Figure 3 ; Figure 6 For along Figure 2 A sectional view along the AA direction; Figure 7 For along Figure 3 BB direction sectional view.

[0019] The labels in the diagram represent: 1. Base 2. Dual-station drive assembly 21. Drive motor 22. First support frame 23. Second support frame 24. Rotating plate 25. Outer guide rail 26. Limiting slider 27. Inner guide rail 28. Conductive slip ring 29. Straight shaft 3. Lower pressing assembly 31. Arc-shaped guide plate 32. Pressure plate 33. Connecting plate 4. Lower forming mold 41. Lower mold body 42. Forming rod connecting block 43. Forming rod 44. Forming groove 45. Slot 5. Upper forming assembly 51. Third support frame 52. Support rod 53. Mounting plate 54. Injection pipe 55. Cylinder 56. Insulation pipe 57. Heating cover 58. Upper mold body 59. Top plate 6. Lifting structure 61. Inverted V-shaped plate 62. Fixing ring 63. Sliding rod 64. Spring 65. Sliding groove. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0021] The present invention will be further described below with reference to embodiments.

[0022] Example 1 Please refer to the instruction manual appendix. Figure 1-7 A thermoforming device for uniform thickness urine bag catheters includes a base 1, on which an upper forming component 5 is installed for cooperating with a lower forming mold 4 to form a uniform thickness urine bag catheter. A dual-station drive assembly 2 is installed on the base 1 for intermittently driving two sets of lower forming molds 4 to move sequentially to the bottom of the upper forming assembly 5; The dual-station drive assembly 2 is equipped with two sets of lower forming molds 4 for placing the forming structure; The dual-station drive assembly 2 is equipped with a lifting structure 6 for automatically ejecting and unloading the formed uniform thickness urine bag tubing; A pressing component 3 for further pressing the molded structure is installed on the base 1.

[0023] This invention uses two sets of lower forming molds 4 to place the forming structure. The two sets of lower forming molds 4 are intermittently driven by the dual-station drive component 2 to move sequentially to below the upper forming component 5. The forming structure that has rotated to contact the lower pressing component 3 is further pressed. The upper forming component 5 and the lower forming molds 4 cooperate to achieve glue injection and hot melt forming of the uniform thickness urine bag catheter. The dual-station drive component 2 drives the lower forming mold 4 to contact the lifting structure 6 to achieve automatic ejection and unloading. This invention not only enables simultaneous operation of multiple workstations, but also allows for the demolding of a uniformly thick urine bag catheter on a set of lower forming molds 4. During this process, the dual-station drive assembly 2 can drive another set of lower forming molds 4 to move below the upper forming assembly 5 for glue injection and hot melt molding, ensuring the continuity of the work. Simultaneously, the demolding process is achieved by the dual-station drive assembly 2 driving the lower forming mold 4 to contact the lifting structure 6 to automatically eject and unload the material, improving the degree of automation and enabling automatic demolding after molding.

[0024] Example 2 Based on Example 1, please refer to the appendix of the instruction manual. Figure 1-7 The dual-station drive assembly 2 includes a drive assembly, a rotation assembly, and a support assembly; The drive assembly includes a drive motor 21 and a straight shaft 29; the drive motor 21 is fixedly installed on the inner bottom of the base 1, and the output end of the drive motor 21 is fixedly connected to the straight shaft 29, the top of the straight shaft 29 is connected to the rotating assembly; The rotating assembly includes a rotating plate 24, an outer guide rail 25, limiting sliders 26, and an inner guide rail 27. The top of the straight shaft 29 is fixedly connected to the rotating plate 24, and several sets of limiting sliders 26 are fixedly connected to the bottom of the rotating plate 24. The sets of limiting sliders 26 are distributed on the inner and outer rings respectively. The sets of limiting sliders 26 on the inner ring at the bottom of the rotating plate 24 are slidably connected to the inner guide rail 27, and the sets of limiting sliders 26 on the outer ring at the bottom of the rotating plate 24 are slidably connected to the outer guide rail 25. The bottoms of the outer guide rail 25 and the inner guide rail 27 are fixedly connected to the support assembly respectively. The upper two ends of the rotating plate 24 are fixedly installed with the lower forming mold 4. The support assembly includes a first support frame 22 and a second support frame 23; the bottom of the first support frame 22 is fixedly connected to the base 1, the top of the first support frame 22 is fixedly connected to the second support frame 23, and the top of the second support frame 23 is fixedly connected to the bottom of the outer guide rail 25 and the inner guide rail 27. The second support frame 23 supports the outer guide rail 25 and the inner guide rail 27. The drive motor 21 drives the straight shaft 29 to rotate, and the straight shaft 29 drives the rotating plate 24 to rotate. Under the limiting action of the limit slider 26, the outer guide rail 25 and the inner guide rail 27, the rotating plate 24 makes a stable rotational movement. The lower forming mold 4 includes a lower mold body 41; the bottom of the lower mold body 41 is fixedly mounted on the rotating plate 24, and the top of the lower mold body 41 is provided with a forming groove 44 and a slot 45 for easy installation of the forming structure; The molding structure includes a molding rod connecting block 42 and several component molding rods 43. The several component molding rods 43 are respectively inserted and fixed at the left and right ends of the molding rod connecting block 42. The upper end of the lower mold body 41 is provided with a molding groove 44 for easy insertion of the molding rods 43, and the upper end of the lower mold body 41 is provided with a slot 45 for easy insertion of the molding rod connecting block 42. During installation, several forming rods 43 are inserted and fixed to the left and right ends of the forming rod connecting block 42, and then the forming rods 43 and forming rod connecting blocks 42 are placed in the forming groove 44 and slot 45. A conductive slip ring 28 is fixedly connected to the straight shaft 29. The inner ring of the conductive slip ring 28 is fixedly connected to the straight shaft 29, and the outer ring of the conductive slip ring 28 is fixedly connected to the first support frame 22. The conductive slip ring 28 is connected to the lower mold body 41 through a wire. Electrical energy is conducted to the lower mold body 41 through the conductive slip ring 28, so that the lower mold body 41 can realize the heating function. The lower mold body 41 can adopt the existing mature heating type of lower mold. The pressing assembly 3 includes an arc-shaped guide plate 31, a pressure plate 32, and a connecting plate 33; the bottom of the connecting plate 33 is fixedly installed on the base 1, the upper end of the connecting plate 33 is fixedly connected to the arc-shaped pressure plate 32, and the end of the pressure plate 32 away from the upper forming assembly 5 is fixedly connected to the arc-shaped guide plate 31. When the forming mold 4 rotates to the bottom of the pressing component 3, the top of the forming rod connecting block 42 contacts the bottom of the pressure plate 32. The arc-shaped guide plate 31 guides the forming rod connecting block 42, and the pressure plate 32 presses the forming rod connecting block 42 to prevent the forming rod connecting block 42 and the forming rod 43 from not being installed in place. The upper forming assembly 5 includes a third support frame 51, support rods 52, mounting plate 53, injection pipe 54, cylinder 55, insulation pipe 56, heating cover 57, upper mold body 58, and top plate 59. The bottom of the third support frame 51 is fixedly mounted on the base 1, and the top of the third support frame 51 is fixedly connected to the bottom of the outer guide rail 25 and the inner guide rail 27 respectively. Several sets of support rods 52 are also fixedly connected to the upper end of the third support frame 51. The support rods 52 are located on one side of the rotating plate 24 and do not affect the normal rotation of the rotating plate 24. The upper part of the several sets of support rods 52... The mounting plate 53 is slidably connected to the end. A heating cover 57 is fixedly installed at the lower end of the mounting plate 53. An upper mold body 58 is fixedly installed at the lower end of the heating cover 57. The upper end of the mounting plate 53 is fixedly connected to the output end of the cylinder 55. The cylinder 55 is fixedly installed on the top plate 59. The top plate 59 is fixedly installed on the top of several sets of support rods 52. A heat insulation pipe 56 is also fixedly installed at the upper end of the top plate 59. A retractable injection pipe 54, such as a corrugated pipe, is fixedly connected to the discharge port at the lower end of the heat insulation pipe 56. The lower end of the injection pipe 54 is fixedly connected to the mounting plate 53. During hot melt molding, cylinder 55 is activated, causing mounting plate 53 to slide downwards along support rod 52. Mounting plate 53 moves heating cover 57 and upper mold body 58 downwards, causing upper mold body 58 to close with lower mold body 41 directly below it. Then, lower mold body 41, heating cover 57, and insulation pipe 56 are activated, and glue is injected into lower mold body 41 through injection pipe 54. Heating is achieved through the cooperation of lower mold body 41 and heating cover 57, and molding is achieved through the cooperation of lower mold body 41 and upper mold body 58. Afterwards, cylinder 55 is activated, causing mounting plate 53 to slide upwards along support rod 52. Mounting plate 53 moves heating cover 57 and upper mold body 58 upwards, completing one hot melt molding cycle. Then, dual-station drive assembly 2 is activated, moving another set of lower molding molds 4 to below upper molding assembly 5 for the next hot melt molding cycle. The pressing component 3 is located between the second support frame 23 and the upper forming component 5, and the lifting structure 6 is fixedly installed on the second support frame 23. When the lower forming mold 4 rotates, it first contacts the pressing component 3, then moves to the bottom of the upper forming component 5, and then contacts the lifting structure 6. The lifting structure 6 includes an inverted V-shaped plate 61, which is fixedly installed on the second support frame 23. The lower forming mold 4 has a fixed ring 62, a sliding rod 63 and a spring 64 installed inside. The lower forming mold 4 has a sliding groove 65 inside, and the sliding rod 63 and the spring 64 are installed in the sliding groove 65. The spring 64 is installed on the sliding rod 63. The upper end of the sliding rod 63 is fixedly connected to the fixed ring 62. The spring 64 is located below the fixed ring 62. The upper end of the spring 64 is fixedly connected to the fixed ring 62, and the lower end of the spring 64 is fixedly connected to the rotating plate 24. The sliding rod 63 is located below the forming rod connecting block 42. In the initial state, the top of the sliding rod 63 does not contact the bottom of the forming rod connecting block 42, and the lower end of the sliding rod 63 moves through the rotating plate 24. When the current forming mold 4 rotates to the position above the inverted V-shaped plate 61, the bottom of the sliding rod 63 contacts the inverted V-shaped plate 61. The inverted V-shaped plate 61 lifts the sliding rod 63, and the sliding rod 63 moves upward to contact the bottom of the forming rod connecting block 42. The forming rod connecting block 42 is gradually pushed out of the slot 45, and the forming rod connecting block 42 drives the forming rod 43 to be pushed out of the forming groove 44, thereby realizing the automatic demolding process.

[0025] This invention enables simultaneous operation of multiple workstations, allowing automatic demolding on one side while glue injection and hot melt molding are performed on the other side, which helps ensure the continuity of work.

[0026] Example 3 Based on Example 2, please refer to the appendix of the instruction manual. Figure 1-7 A hot-melt forming process for a uniform thickness urine bag catheter, using a hot-melt forming device for uniform thickness urine bag catheters, includes the following steps: Step 1: During installation, insert and fix several forming rods 43 to the left and right ends of the forming rod connecting block 42, and then place the forming rods 43 and forming rod connecting blocks 42 into the forming grooves 44 and slots 45. Step 2: The second support frame 23 supports the outer guide rail 25 and the inner guide rail 27. The drive motor 21 drives the straight shaft 29 to rotate, and the straight shaft 29 drives the rotating plate 24 to rotate. Under the limiting action of the limit slider 26, the outer guide rail 25 and the inner guide rail 27, the rotating plate 24 makes a stable rotational movement. Step 3: When the lower forming mold 4 rotates to the bottom of the pressing component 3, the top of the forming rod connecting block 42 contacts the bottom of the pressure plate 32. The arc-shaped guide plate 31 guides the forming rod connecting block 42, and the pressure plate 32 presses the forming rod connecting block 42 to prevent the forming rod connecting block 42 and the forming rod 43 from not being installed in place. Step 4: When the lower forming mold 4 rotates to the bottom of the upper forming component 5 for hot melt forming, the cylinder 55 is activated. The cylinder 55 drives the mounting plate 53 to slide downward along the support rod 52. The mounting plate 53 drives the heating cover 57 and the upper mold body 58 to move downward, so that the upper mold body 58 and the lower mold body 41 directly below it close together. Then, the lower mold body 41, heating cover 57 and heat preservation pipe 56 are activated. Glue is injected into the lower mold body 41 through the injection pipe 54. Heating is achieved through the cooperation of the lower mold body 41 and heating cover 57. Forming is achieved through the cooperation of the lower mold body 41 and the upper mold body 58. After that, the cylinder 55 is activated to drive the mounting plate 53 to slide upward along the support rod 52. The mounting plate 53 drives the heating cover 57 and the upper mold body 58 to move upward, completing one hot melt forming. Then, the dual-station drive component 2 is activated to drive another set of lower forming molds 4 to the bottom of the upper forming component 5 for the next hot melt forming. Step 5: When the molding die 4 rotates to the position above the inverted V-shaped plate 61, the bottom of the sliding rod 63 contacts the inverted V-shaped plate 61. The inverted V-shaped plate 61 lifts the sliding rod 63, and the sliding rod 63 moves upward to contact the bottom of the molding rod connecting block 42. The molding rod connecting block 42 is gradually pushed out of the slot 45, and the molding rod connecting block 42 drives the molding rod 43 to be pushed out of the molding groove 44, thereby realizing the automatic demolding process and obtaining a urine bag catheter with uniform thickness.

[0027] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A thermoforming device for a uniform thickness urine bag catheter, comprising a base (1), characterized in that: The base (1) is equipped with an upper forming component (5) for cooperating with the lower forming mold (4) to achieve uniform thickness urine bag catheter forming. The base (1) is equipped with a dual-station drive assembly (2) for intermittently driving two sets of lower forming molds (4) to move sequentially to the lower part of the upper forming assembly (5). The dual-station drive assembly (2) is equipped with two sets of lower forming molds (4) for placing the forming structure. The dual-station drive assembly (2) is equipped with a lifting structure (6) for automatically ejecting and unloading the formed uniform thickness urine bag catheter. The base (1) is equipped with a pressing component (3) for further pressing the molded structure. The dual-station drive assembly (2) includes a drive assembly, a rotation assembly, and a support assembly; The driving assembly includes a drive motor (21) and a straight shaft (29); the drive motor (21) is fixedly installed at the inner bottom of the base (1), and the output end of the drive motor (21) is fixedly connected to the straight shaft (29), the top of the straight shaft (29) is connected to the rotating assembly; the rotating assembly includes a rotating plate (24), an outer guide rail (25), a limiting slider (26), and an inner guide rail (27); the top of the straight shaft (29) is fixedly connected to the rotating plate (24), and the bottom of the rotating plate (24) is fixedly connected to several sets of limiting sliders (27). 6), wherein several sets of limiting sliders (26) are respectively distributed on the inner and outer rings, several sets of limiting sliders (26) on the inner ring at the bottom of the rotating plate (24) are respectively slidably connected to the inner guide rail (27), and several sets of limiting sliders (26) on the outer ring at the bottom of the rotating plate (24) are respectively slidably connected to the outer guide rail (25); the bottom of the outer guide rail (25) and the inner guide rail (27) are respectively fixedly connected to the support assembly; the upper two ends of the rotating plate (24) are respectively fixedly installed with the lower forming mold (4); The pressing assembly (3) includes an arc-shaped guide plate (31), a pressure plate (32) and a connecting plate (33); the bottom of the connecting plate (33) is fixedly installed on the base (1), and the upper end of the connecting plate (33) is fixedly connected to the arc-shaped pressure plate (32), and the end of the pressure plate (32) away from the upper forming assembly (5) is fixedly connected to the arc-shaped guide plate (31).

2. The thermoforming device for a uniform thickness urine bag catheter according to claim 1, characterized in that, The support assembly includes a first support frame (22) and a second support frame (23); the bottom of the first support frame (22) is fixedly connected to the base (1), the top of the first support frame (22) is fixedly connected to the second support frame (23), and the top of the second support frame (23) is fixedly connected to the bottom of the outer guide rail (25) and the inner guide rail (27).

3. The thermoforming device for a uniform thickness urine bag catheter according to claim 2, characterized in that, The lower forming mold (4) includes a lower mold body (41); the bottom of the lower mold body (41) is fixedly installed on the rotating plate (24), and the top of the lower mold body (41) is provided with a forming groove (44) and a slot (45) for easy installation of the forming structure.

4. The thermoforming device for a uniform thickness urine bag catheter according to claim 3, characterized in that, The molding structure includes a molding rod connecting block (42) and several component molding rods (43). The several component molding rods (43) are respectively inserted and fixed at the left and right ends of the molding rod connecting block (42). The upper end of the lower mold body (41) is provided with a molding groove (44) to facilitate the insertion of the molding rods (43), and the upper end of the lower mold body (41) is provided with a slot (45) to facilitate the insertion of the molding rod connecting block (42). A conductive slip ring (28) is fixedly connected to the straight shaft (29). The inner ring of the conductive slip ring (28) is fixedly connected to the straight shaft (29), and the outer ring of the conductive slip ring (28) is fixedly connected to the first support frame (22). The conductive slip ring (28) is connected to the lower mold body (41) through a wire.

5. The thermoforming device for a uniform thickness urine bag catheter according to claim 4, characterized in that, The upper forming component (5) includes a third support frame (51), support rods (52), mounting plate (53), injection pipe (54), cylinder (55), heat insulation pipe (56), heating cover (57), upper mold body (58), and top plate (59); the bottom of the third support frame (51) is fixedly installed on the base (1), the top of the third support frame (51) is fixedly connected to the bottom of the outer guide rail (25) and the inner guide rail (27) respectively, and several sets of support rods (52) are fixedly connected to the upper end of the third support frame (51), and the upper ends of the several sets of support rods (52) are slidably connected to the mounting plate. The lower end of the mounting plate (53) is fixedly mounted with a heating cover (57), and the lower end of the heating cover (57) is fixedly mounted with an upper mold body (58). The upper end of the mounting plate (53) is fixedly connected to the output end of the cylinder (55). The cylinder (55) is fixedly mounted on the top plate (59). The top plate (59) is fixedly mounted on the top of several sets of support rods (52). The upper end of the top plate (59) is also fixedly mounted with a heat insulation pipe (56). The lower end of the heat insulation pipe (56) is fixedly connected to the outlet of the material outlet. The lower end of the material injection pipe (54) is fixedly connected to the mounting plate (53).

6. The thermoforming apparatus for a uniform thickness urine bag catheter according to claim 5, characterized in that, The lifting structure (6) includes an inverted V-shaped plate (61), which is fixedly installed on the second support frame (23). The lower forming mold (4) is equipped with a fixing ring (62), a sliding rod (63) and a spring (64). The lower forming mold (4) is provided with a sliding groove (65). The sliding groove (65) is equipped with a sliding rod (63) and a spring (64). The sliding rod (63) is equipped with a spring (64). The upper end of the sliding rod (63) is fixedly connected to the fixing ring (62). The spring (64) is located below the fixing ring (62). The upper end of the spring (64) is fixedly connected to the fixing ring (62). The lower end of the spring (64) is fixedly connected to the rotating plate (24). The sliding rod (63) is located below the forming rod connecting block (42). In the initial state, the top of the sliding rod (63) does not contact the bottom of the forming rod connecting block (42). The lower end of the sliding rod (63) moves through the rotating plate (24).

7. A hot-melt forming process for a uniform thickness urine bag catheter, characterized in that, The hot-melt forming process using the uniform thickness urine bag catheter hot-melt forming device as described in claim 6 includes the following steps: Step 1: During installation, insert and fix several forming rods (43) into the left and right ends of the forming rod connecting block (42), and then place the forming rods (43) and forming rod connecting block (42) into the forming groove (44) and slot (45); Step 2: The second support frame (23) supports the outer guide rail (25) and the inner guide rail (27). The drive motor (21) drives the straight shaft (29) to rotate, and the straight shaft (29) drives the rotating plate (24) to rotate. Under the limiting action of the limiting slider (26), the outer guide rail (25) and the inner guide rail (27), the rotating plate (24) makes a stable rotational motion. Step 3: When the lower forming mold (4) rotates to the bottom of the lower pressing component (3), the top of the forming rod connecting block (42) contacts the bottom of the pressure plate (32). The arc-shaped guide plate (31) guides the forming rod connecting block (42), and the pressure plate (32) presses the forming rod connecting block (42) to prevent the forming rod connecting block (42) and the forming rod (43) from not being installed in place. Step 4: When the lower forming mold (4) rotates to the bottom of the upper forming component (5) for hot melt forming, start the cylinder (55). The cylinder (55) drives the mounting plate (53) to slide down along the support rod (52). The mounting plate (53) drives the heating cover (57) and the upper mold body (58) to move down, so that the upper mold body (58) and the lower mold body (41) directly below it close together. Then start the lower mold body (41), heating cover (57) and heat preservation pipe (56) ), and glue is injected into the lower mold body (41) through the injection tube (54). Heating is achieved through the cooperation of the lower mold body (41) and the heating cover (57). Molding is achieved through the cooperation of the lower mold body (41) and the upper mold body (58). Then, the cylinder (55) is started to drive the mounting plate (53) to slide upward along the support rod (52). The mounting plate (53) drives the heating cover (57) and the upper mold body (58) to move upward, thus completing the hot melt molding of the uniform thickness urine bag catheter; Step 5: When the current forming mold (4) rotates to the position above the inverted V-shaped plate (61), the bottom of the sliding rod (63) contacts the inverted V-shaped plate (61), and the inverted V-shaped plate (61) lifts up the sliding rod (63). The sliding rod (63) moves upward and contacts the bottom of the forming rod connecting block (42), and gradually pushes the forming rod connecting block (42) out of the slot (45). The forming rod connecting block (42) drives the forming rod (43) out of the forming groove (44), thereby automatically demolding the uniform thickness urine bag catheter.

Citation Information

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