Busbar connector top cover with grounding
Patent Information
- Application Number
- CN202211245897.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-12
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2042-10-12
AI Technical Summary
[0004]现有的中分式母线槽所用的连接器几乎都是上下开合式的分体式连接器,这样的连接器好处是安装便捷,泛用性强,可以实现快速的连接器拆装,但是也正是因为分体式的原因,连接器与母线外壳的固定连接,需要专门的连接外壳来进行固定,因此连接器中包括本体和连接外壳都是分体式的设计,从而就会有一个十分致命的缺陷,母线连接器的接地线无法进行合理的分配,母线连接器的本体因为与母线槽的母排直接相连无法做到独立的接地,而连接外壳又因为与母线外壳的滑槽插接形式,连接外壳只能通过导线或接地的引出螺栓,对母线连接器进行接地线的操作
[0011]通过使用连接器顶部盖板将母线槽和连接器的顶部进行连接固定,通过滑槽式的方式让盖板在母线槽之间进行精确的对接,而接地接触面用来做到使连接器的地线接入母线外壳,从而无需在进行接线或接地螺栓对连接器进行接地的操作,这样既可以保证盖板一体性的同时还能做到接地功能的不丧失。
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Figure CN115912220B_ABST
Abstract
Description
Technical Field
[0001] This article proposes the technical field of grounded connector top covers, specifically relating to a grounded bus connector top cover. Background Technology
[0002] Modern high-rise buildings and large workshops require enormous amounts of electrical energy, and to handle the hundreds or thousands of amperes of current demanded by these massive loads, safe and reliable transmission equipment is essential. Busbar systems are an ideal choice. Busbar systems are highly efficient power distribution devices, particularly suited to the economical and rational wiring needs of increasingly tall buildings and large-scale factories.
[0003] In the prior art, CN206076881U discloses a busbar trunking connection device, including a housing. The top of the housing is fixedly connected to a cover plate by a fastening nut. The interior of the housing has four matrix-arranged conductive busbar mounting holes. A partition is fixedly installed between the two upper conductive busbar mounting holes and the two lower conductive busbar mounting holes. A conductive copper base is fixedly installed on the inner wall of each conductive busbar mounting hole. A conductive spring is fixedly installed on the conductive copper base. A positioning pin is fixedly installed at the lower end of the conductive copper base. The internal structures of the upper and lower conductive busbar mounting holes are symmetrically arranged about the partition. Its advantages are: the invention has a simple structure and reasonable design, facilitating rapid connection of busbar trunking, improving work efficiency; and the use of conductive springs in conjunction with conductive copper bases can improve transmission stability and speed.
[0004] The connectors used in existing split busbar trunking systems are almost all split-type connectors with top and bottom opening. The advantage of such connectors is that they are easy to install, versatile, and can be quickly assembled and disassembled. However, precisely because of the split design, the connection between the connector and the busbar housing requires a special connecting housing for fixation. Therefore, the connector body and the connecting housing are both designed separately, which leads to a fatal flaw: the grounding wire of the busbar connector cannot be properly distributed. The body of the busbar connector cannot be independently grounded because it is directly connected to the busbar of the busbar trunking. Furthermore, because the connecting housing is connected to the busbar housing via a sliding groove, the grounding wire of the busbar connector can only be connected through a wire or a grounding lead-out bolt.
[0005] However, such a grounding wire not only disrupts the unity of the busbar trunking and connector connection, but also causes a grounding cable or bolt to extend independently from the outside of the busbar trunking, which also affects the unity of the busbar trunking. Summary of the Invention
[0006] This paper proposes a top cover plate for a grounded busbar connector. The busbar trunking is connected to the busbar connector via a mating connection. The top surface of the busbar connector is provided with a connector top cover plate, which is connected to both the busbar trunking and the busbar connector. The bottom surface of the connector top cover plate is provided with a cover plate base plate. Both ends of the bottom surface of the cover plate base plate are provided with grounding contact surfaces. Cover plate sliding edges are provided on both sides of the cover plate base plate, and cover plate guide grooves are provided above the cover plate sliding edges. The surface of the cover plate base plate is provided with fixing holes. The top of the busbar trunking and the connector are connected and fixed by using the connector top cover plate. The cover plate is precisely mated between the busbar trunking through a sliding groove method. The grounding contact surface is used to connect the ground wire of the connector to the busbar shell, so that there is no need to perform wiring or grounding bolts to ground the connector. This can ensure the integrity of the cover plate while maintaining the grounding function.
[0007] The cover plate base is rectangular, with cover plate sliding edges on both sides of the bottom. Cover plate guide grooves are mirror-image-outwards on both sides of the cover plate base. Three fixing holes are equidistantly spaced along the longitudinal centerline of the cover plate base. The cover plate sliding edges are rectangular strips located below the side plates of the cover plate base, with their bottoms flush with the bottom of the cover plate base. The length of the sliding edges is equal to the length of the cover plate base. The cover plate guide groove has a single-wing cross-section, with its arc facing outwards from the cover plate base. The inner shape of the guide groove is equal to the outer edge shape of the busbar trough. The cover plate can be slidably inserted into the outer casing of the busbar trough using the cover plate sliding edges and guide grooves. This not only improves the assembly speed of the cover plate but also ensures assembly accuracy. Furthermore, the slid grooves also serve as an auxiliary support, reinforcing the strength between the cover plate and the busbar trough.
[0008] The fixing hole is shaped like a waist hole. The longitudinal center line of the fixing hole is collinear with the longitudinal center line of the cover plate and the bottom plate. The fixing holes are equidistantly and collinearly set on the cover plate and the bottom plate. The cover plate is connected and fixed to the connector and the busbar through the fixing hole, thereby ensuring the stability of the connection between the connector and the busbar.
[0009] The connector top cover is made of metal, and the outer side of the top cover is coated with an insulating coating. Both ends of the bottom surface of the cover plate have grounding contact surfaces, which are metal layers with a film on their outer side. The metal cover allows the connector's ground wire to conduct. The insulating layer on the outer side of the cover ensures safety. The insulating layer on the grounding contact surface is ground away, allowing the metal surface to directly align with the busbar's outer shell. This ensures the ground wire conducts within the cover plate, guaranteeing safety. The film on the outer side of the grounding contact surface is removed before cover plate installation to ensure a clean surface free of dirt and residue, thus ensuring stable ground wire conduction.
[0010] Beneficial effects:
[0011] The busbar trough and the top of the connector are connected and fixed by using a top cover plate. The cover plate is precisely aligned between the busbar troughs using a sliding groove method. The grounding contact surface is used to connect the ground wire of the connector to the busbar shell, so that there is no need to perform wiring or grounding bolts to ground the connector. This ensures the integrity of the cover plate while maintaining the grounding function.
[0012] The cover plate can be slidably inserted into the outer casing of the busbar trunking by means of the cover plate sliding edge and cover plate guide groove. This not only improves the assembly speed of the cover plate, but also ensures the assembly accuracy. In addition, the sliding groove can also play another auxiliary support role to support the strength between the cover plate and the busbar trunking.
[0013] The cover plate is connected and fixed to the connector and busbar trunking through the fixing holes, thereby ensuring the stability of the connection between the connector and the busbar trunking.
[0014] The ground wire of the connector can only be made conductive through a metal cover plate. The insulating layer coated on the outside of the cover plate ensures safety. The insulating layer is ground off on the grounding contact surface, and the metal surface is directly connected to the outer shell of the busbar. This ensures that the ground wire is conductive inside the cover plate, ensuring safety. The film on the outside of the grounding contact surface is removed before the cover plate is installed to ensure that the grounding contact surface is clean and free of stains or other residues, thereby ensuring stable ground wire conduction. Attached Figure Description
[0015] Figure 1 This is an assembly diagram of a top cover plate for a grounded bus connector;
[0016] Figure 2 This is a schematic diagram of a top cover for a grounded busbar connector;
[0017] Figure 3 This is a front view of a top cover for a grounded bus connector;
[0018] In the diagram: 1. Busbar trunking, 2. Busbar connector, 3. Connector top cover, 31. Cover bottom plate, 32. Cover sliding edge, 33. Cover guide groove, 34. Fixing hole. Detailed Implementation
[0019] To enhance understanding of the present invention, the invention will be further described in detail below with reference to embodiments and accompanying drawings. These embodiments are only for explaining the invention and do not constitute a limitation on the scope of protection of the invention.
[0020] Busbar trunking 1, busbar connector 2, connector top cover 3, cover bottom plate 31, cover sliding edge 32, cover guide groove 33, fixing hole 34.
[0021] like Figure 1 , 2 As shown in Figure 3;
[0022] A top cover plate for a grounded busbar connector 2 is provided. A busbar trough 1 is connected to the busbar connector 2 via the busbar connector 2. The top surface of the busbar connector 2 is provided with a connector top cover plate 3, which is connected to both the busbar trough 1 and the busbar connector 2. The bottom surface of the connector top cover plate 3 is provided with a cover plate base plate 31. Both ends of the bottom surface of the cover plate base plate 31 are provided with grounding contact surfaces. Cover plate sliding edges 32 are provided on both sides of the cover plate base plate 31. Cover plate guide grooves 33 are provided above the cover plate sliding edges 32. Fixing holes 34 are provided on the surface of the cover plate base plate 31. The cover plate base plate 31 is rectangular. Cover plate sliding edges 32 are provided on the bottom sides of the cover plate base plate 31. Cover plate guide grooves 33 are provided on both sides of the cover plate base plate 31 facing outwards. Three fixing holes 34 are provided at equal intervals along the longitudinal center line of the cover plate base plate 31. The cover plate sliding edge 32 is rectangular in shape and is located on the lower side of the cover plate bottom plate 31. The bottom of the cover plate sliding edge 32 is flush with the bottom of the cover plate bottom plate 31, and the length of the cover plate sliding edge 32 is equal to the length of the cover plate bottom plate 31. The cross-sectional shape of the cover plate guide groove 33 is single-wing shaped, and the arc of the cover plate guide groove 33 faces the outer side of the cover plate bottom plate 31. The inner side shape of the cover plate guide groove 33 is equal to the outer side shape of the busbar groove 1. The fixing hole 34 is waist-shaped, and the longitudinal center line of the fixing hole 34 is collinear with the longitudinal center line of the cover plate bottom plate 31. The fixing holes 34 are equidistantly and collinearly located on the cover plate bottom plate 31. The connector top cover plate 3 is made of metal, and the outer side of the connector top cover plate 3 is coated with insulating paint. Both ends of the bottom surface of the cover plate bottom plate 31 are provided with grounding contact surfaces, which are metal layers, and the outer side of the grounding contact surfaces is covered with a film.
[0023] Implementation example;
[0024] First, connect the two busbar trunking sections 1 with a connector. After the connector is connected, peel off the film on the bottom surface of the top cover plate 31 of the connector top cover plate 3. Insert the connector top cover plate 3 into the top surface of the other end of the busbar trunking 1. Move the connector top cover plate 3 above the busbar connector 2. Use bolts to fix the connector top cover plate 3 through the fixing hole 34, so that the connector top cover plate 3 is fixed to the busbar trunking 1 and the busbar connector 2.
[0025] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A top cover for a grounded busbar connector, wherein busbar trunking is connected via a busbar connector, characterized in that, The bus connector has a top cover plate on its top surface, which is connected to both the bus duct and the bus connector. The bottom surface of the top cover plate has a bottom plate, with grounding contact surfaces at both ends. The bottom plate has sliding edges on both sides, and guide grooves above these edges. The bottom plate has fixing holes. The guide grooves have a single-wing cross-section, with their arc facing outwards. The inner shape of the guide groove is equal to the outer edge of the bus duct. The top cover plate is made of metal, and its outer surface is coated with insulating material. The grounding contact surfaces are metal layers with a film on their outer surface. Bolts are used to fix the top cover plate to the bus duct and the bus connector through the fixing holes, thus securing the top cover plate to the bus duct and the bus connector. The grounding contact surfaces allow the connector's ground wire to connect to the bus housing.
2. The top cover plate for a grounded bus connector according to claim 1, characterized in that, The cover plate bottom plate is rectangular in shape. Cover plate sliding edges are provided on both sides of the bottom of the cover plate bottom plate. Cover plate guide grooves are provided on both sides of the cover plate bottom plate in a mirror-image outward direction. Three fixing holes are provided at equal intervals along the longitudinal center line of the cover plate bottom plate.
3. A top cover for a grounded bus connector according to claim 1, characterized in that, The cover plate sliding edge is rectangular in shape and is located on the lower side of the cover plate bottom plate side plate. The bottom of the cover plate sliding edge is flush with the bottom of the cover plate bottom plate, and the length of the cover plate sliding edge is equal to the length of the cover plate bottom plate.
4. A top cover for a grounded bus connector according to claim 1, characterized in that, The fixing hole is shaped like a waist hole, and the longitudinal center line of the fixing hole is collinear with the longitudinal center line of the cover plate and the bottom plate. The fixing holes are equidistantly collinear on the cover plate and the bottom plate.
Citation Information
Patent Citations
Bus duct is put attaching together
CN206076881U
Bus duct apparatus employing waterproof joint structure
CN202059127U
Bus duct connecting device with high safeguard function
CN206559004U