A V-shaped spray head capable of expanding dust suppression range
Patent Information
- Application Number
- CN202310032550.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-10
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2043-01-10
AI Technical Summary
[0002]在采煤过程中,通常利用皮带运输机对采掘出的煤矿进行运输,煤矿经过运输从皮带运输机机头处下落到矿车内,在煤矿下落过程中,煤矿做抛物线运动,煤矿上附有的较小颗粒的煤粉被抛到空中形成粉尘,粉尘漂浮在空气中,不利于工作人员的身体健康,也会污染井下环境,因此皮带运输机上一般安装有喷雾设备进行喷雾降尘,现有用在皮带机上的喷雾设备喷出的喷雾一般都是沿着喷头的中心线方向向外喷射降尘,形成的仅仅是一条降尘喷雾柱,喷洒范围较小,很难有效的对空气中扩散的粉尘进行降尘
一、能够扩大喷洒范围,更好的对空气中扩散的粉尘进行降尘。
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Figure CN115921144B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a V-shaped spray head capable of expanding the dust suppression range, which is used for spraying dust suppression when a coal mine is transported by a belt conveyor, and belongs to the field of underground dust suppression technology. Background Technology
[0002] During coal mining, belt conveyors are typically used to transport the mined coal. The coal falls from the conveyor head into mine cars. During this descent, the coal moves in a parabolic trajectory, and smaller coal dust particles attached to the coal are thrown into the air, forming dust. This dust, floating in the air, is detrimental to the health of workers and pollutes the underground environment. Therefore, belt conveyors are generally equipped with spraying equipment for dust suppression. However, existing spraying equipment on belt conveyors typically sprays dust outwards along the centerline of the nozzle, forming only a small dust-suppressing spray column with a limited coverage area, making it difficult to effectively suppress airborne dust.
[0003] Publication number CN208716457U discloses an automatic spraying device suitable for mining belt conveyors, including a baffle, a chute, a fixing hole, and a crossbar. The front surface of the baffle is nested with a chute, and the front surface of the chute is nested with a fixing hole. A crossbar is fixedly connected to the top of the baffle. The crossbar includes a spray head, a pipe, a sliding plate, and fixing nails. The bottom surface of the crossbar is movably connected to the spray head, and the top surface of the spray head is fixedly connected to a pipe. A water pump is fixedly connected to one side of the pipe. Sliding plates are fixedly connected to the inside of the left and right sides of the crossbar. Fixing nails are nested on the upper and lower surfaces of the sliding plates, and the fixing nails are engaged with the fixing holes. The spraying device sprays dust along the center line of the nozzle, forming only a dust-suppressing spray column with a small spray range, making it difficult to effectively suppress dust diffused in the air.
[0004] Publication number CN208364166U discloses an automatic spraying and watering device next to a belt conveyor; it includes a water pipe equipped with a solenoid valve, and several nozzles connected to the end of the water pipe. The nozzles are located above the belt of the belt conveyor. The solenoid valve is connected to a set of normally open contacts of the protective electrical control box of the belt conveyor via a cable and is connected in series with the 36V power supply of the protective electrical control box. The spraying and watering device sprays dust along the center line of the nozzles, forming only a dust-suppressing spray column with a small spray range, making it difficult to effectively suppress dust diffused in the air. Summary of the Invention
[0005] To improve the above situation, the present invention provides a V-shaped spray head that can expand the dust suppression range. This spray dust suppression head expands the spray range by using a spray box with a V-shaped structure and spray heads evenly distributed on it, thus better suppressing dust diffused in the air.
[0006] The V-shaped spray head of the present invention, which can expand the dust suppression range, is implemented as follows: The V-shaped spray head of the present invention, which can expand the dust suppression range, consists of a spray box, a connecting groove, a spray head, a baffle plate, a water injection support pipe, a reinforced water injection pipe, a water expansion and diversion block, a spray hole, and a spray side hole. A water injection support pipe is located in the middle of one side of the spray box. The water injection support pipe passes through the wall of the spray box and extends into the spray box. Preferably, the spray box has a V-shaped structure. Two reinforced water injection pipes are symmetrically placed on the water injection support pipe. Preferably, the centerline of the reinforced water injection pipe and the centerline of the water injection support pipe form an acute angle. One end of the reinforced water injection pipe is connected to the water injection support pipe, and the other end extends into the spray box through one side wall. Multiple spray nozzles are located on the other side of the spray box. Preferably, the spray head has a long, narrow structure with an isosceles trapezoidal cross-section, and its large base is connected to the spray box. The length of the spray head is slightly less than the length of the spray box. Preferably, the plurality of spray heads are equidistantly distributed along the spray box. The spray head has multiple spray holes on its small bottom surface. Preferably, the width of the spray orifice gradually increases from one end of the spray head to the other. Preferably, the plurality of spray holes are arranged in a matrix on the spray head. The spray head has a set of spray side holes on each of its two sides, and each set of spray side holes consists of multiple spray side holes. Preferably, the centerline of the spray side hole and the centerline of the spray head form an acute angle, and the width of the spray side hole gradually increases from one end of the spray head to the other end. Preferably, the multiple spray side holes within the same group are arranged in a matrix on the spray head. The spray box has multiple sets of connecting slots on its other side, and each set of connecting slots consists of multiple connecting slots. Preferably, the width of the connecting groove gradually increases from one end of the spray box to the other. Preferably, multiple sets of the connecting slots are equidistantly distributed along the transverse direction of the spray box, and each set of the connecting slots corresponds to a multiple spray head. Within the same set, multiple connecting slots are equidistantly distributed along the length direction of the spray box. Multiple connecting slots and corresponding spray heads within the same group are connected. The spray box has two built-in water diversion blocks. Preferably, the water diversion block has an arc-shaped structure. Preferably, the two water diversion blocks are located in the middle of the spray box, and the two water diversion blocks are symmetrically distributed about the center line of the spray box. The gap between the two water diversion blocks is connected to a set of connecting grooves located in the middle of the spray box. The spray box is equipped with multiple sets of baffles. Each set of baffles consists of two rows of baffles, and each row of baffles consists of multiple baffles. Preferably, the baffle is a rectangular structure. Preferably, the single set of baffles is located between two adjacent spray heads, the two rows of baffles within the same set are equidistantly distributed between two adjacent spray heads, and multiple baffles within the same row are equidistantly distributed along the length of the spray box. Furthermore, the baffle is replaced with an ellipsoidal baffle block. Multiple sets of ellipsoidal baffle blocks are placed on the spray box. One set of ellipsoidal baffle blocks consists of two rows of ellipsoidal baffle blocks, and one row of ellipsoidal baffle blocks consists of multiple ellipsoidal baffle blocks. Each set of ellipsoidal baffle blocks is located between two adjacent spray heads. Within the same set, two rows of ellipsoidal baffle blocks are equidistantly distributed between two adjacent spray heads. Within the same row, multiple ellipsoidal baffle blocks are equidistantly distributed along the length of the spray box. Furthermore, the baffles are replaced with arc-shaped baffles. Multiple sets of arc-shaped baffles are mounted on the spray box. One set of arc-shaped baffles consists of two rows of arc-shaped baffles, and one row consists of multiple arc-shaped baffles. Each set of arc-shaped baffles is located between two adjacent spray heads. Within the same set, two rows of arc-shaped baffles are equidistantly distributed between two adjacent spray heads. Within the same row, multiple arc-shaped baffles are equidistantly distributed along the length of the spray box. Furthermore, the baffle is replaced with a triangular baffle block, and multiple sets of triangular baffle blocks are placed on the spray box. One set of triangular baffle blocks consists of two rows of triangular baffle blocks, and one row of triangular baffle blocks consists of multiple triangular baffle blocks. The single set of triangular baffle blocks is located between two adjacent spray heads. The two rows of triangular baffle blocks in the same set are equidistantly distributed between two adjacent spray heads. The multiple triangular baffle blocks in the same row are equidistantly distributed along the length of the spray box.
[0007] Beneficial effects First, it can expand the spraying range and better suppress dust that diffuses in the air.
[0008] Second, the spray nozzle can be turbulent by using baffles on both sides to further expand the spray range. Attached Figure Description
[0009] Figure 1 This is a schematic diagram of the structure of a V-shaped spray head that can expand the dust suppression range according to the present invention; Figure 2 This is a schematic diagram of the structure of a V-shaped spray head that can expand the dust suppression range according to the present invention. It only shows the structure of the spray head. Figure 3 This is a schematic diagram of the structure of a V-shaped spray head that can expand the dust suppression range according to the present invention, which only shows the structure of the spray box; Figure 4 This is a schematic diagram of the structure of Embodiment 2 of the present invention, which provides a V-shaped spray head capable of expanding the dust suppression range; Figure 5 This is a schematic diagram of the structure of Embodiment 3 of the present invention, which is a V-shaped spray head capable of expanding the dust suppression range; Figure 6 This is a schematic diagram of embodiment 4 of the present invention, which is a V-shaped spray head capable of expanding the dust suppression range.
[0010] In the attached diagram The components are: spray box (1), connecting groove (2), spray head (3), baffle (4), water injection support pipe (5), reinforced water injection pipe (6), water expansion and diversion block (7), spray hole (8), spray side hole (9), ellipsoidal baffle (10), arc-shaped baffle (11), and triangular baffle (12). Detailed Implementation
[0011] Example 1: The present invention provides a V-shaped spray head capable of expanding the dust suppression range, which consists of a spray box (1), a connecting groove (2), a spray head (3), a baffle (4), a water injection support pipe (5), a reinforced water injection pipe (6), a water expansion and diversion block (7), a spray hole (8), and a spray side hole (9). A water injection support pipe (5) is placed in the middle of one side of the spray box (1). The water injection support pipe (5) extends through the wall of the spray box (1) and into the spray box (1). Preferably, the spray box (1) has a V-shaped structure. Two reinforcing water injection pipes (6) are symmetrically placed on the water injection support pipe (5). Preferably, the centerline of the reinforced water injection pipe (6) and the centerline of the water injection support pipe (5) form an acute angle. One end of the reinforced water injection pipe (6) is connected to the water injection support pipe (5), and the other end extends through one side wall of the spray box (1) into the spray box (1). Multiple spray heads (3) are placed on the other side of the spray box (1). Preferably, the spray head (3) has a long strip structure, the cross-section of the spray head (3) is an isosceles trapezoidal structure, and the large base is connected to the spray box (1). The length of the spray head (3) is slightly less than the length of the spray box (1). Preferably, the plurality of spray heads (3) are equidistantly distributed along the spray box (1). The spray head (3) has multiple spray holes (8) on its small bottom surface. Preferably, the width of the spray hole (8) gradually increases from one end of the spray head (3) to the other end. Preferably, the plurality of spray holes (8) are arranged in a matrix on the spray head (3). The spray head (3) has a set of spray side holes (9) on its two waist surfaces, and the set of spray side holes (9) consists of multiple spray side holes (9). Preferably, the centerline of the spray side hole (9) and the centerline of the spray head (3) form an acute angle, and the width of the spray side hole (9) gradually increases from one end of the spray head (3) to the other end. Preferably, the multiple spray side holes (9) within the same group are arranged in a matrix on the spray head (3). The spray box (1) has multiple sets of connecting slots (2) on the other side, and each set of connecting slots (2) consists of multiple connecting slots (2). Preferably, the width of the connecting groove (2) gradually increases from one end of the spray box (1) to the other end. Preferably, multiple sets of the connecting slots (2) are equidistantly distributed laterally along the spray box (1), and the multiple sets of the connecting slots (2) correspond one-to-one with multiple spray heads (3). Within the same set, multiple sets of the connecting slots (2) are equidistantly distributed along the length of the spray box (1). Multiple connecting slots (2) and corresponding spray heads (3) within the same group are connected. The spray box (1) has two built-in water diversion blocks (7). Preferably, the water diversion block (7) has an arc-shaped structure. Preferably, the two water diversion blocks (7) are located in the middle of the spray box (1), and the two water diversion blocks (7) are symmetrically distributed about the center line of the spray box (1). The gap between the two water diversion blocks (7) is connected to a set of connecting grooves (2) located in the middle of the spray box (1). The spray box (1) is equipped with multiple sets of baffles (4). Each set of baffles (4) consists of two rows of baffles (4), and each row of baffles (4) consists of multiple baffles (4). Preferably, the baffle (4) has a rectangular structure. Preferably, the single set of baffles (4) is located between two adjacent spray heads (3), the two rows of baffles (4) in the same set are equidistantly distributed between two adjacent spray heads (3), and the multiple baffles (4) in the same row are equidistantly distributed along the length of the spray box (1); In use, an installation flange is fitted onto the water injection support pipe (5). The dust suppression spray head is installed above the head of the belt conveyor through the installation flange. The water injection support pipe (5) is parallel to the belt and is connected to the high-pressure water pump connection pipe. When the belt conveyor transports coal, water is injected into the water injection support pipe (5) through the high-pressure water pump. The water flows through the water injection support pipe (5) and the reinforced water injection pipe (6) and simultaneously into the spray box (1). The water flowing from the water injection support pipe (5) into the spray box (1) is... Under the diversion effect of the water diversion block (7), the water flows to both ends of the spray box (1), so that the water flow quickly fills the spray box (1). After the spray box (1) is filled with water, the water flows into multiple spray heads (3) on the spray box (1) through the connecting groove (2), and then sprays out from the spray hole (8) and spray side hole (9) on the spray head (3) to form water mist, which reduces the dust diffused in the air. During the water mist spraying process, the baffle (4) can block and turbulent the water mist, and expand the spraying range of the water mist. Example 2: The difference between this embodiment and embodiment 1 is that the baffle (4) is replaced by an ellipsoidal baffle (10), and the spray box (1) is equipped with multiple sets of ellipsoidal baffles (10). One set of ellipsoidal baffles (10) consists of two rows of ellipsoidal baffles (10), and one row of ellipsoidal baffles (10) consists of multiple ellipsoidal baffles (10). The single set of ellipsoidal baffles (10) is located between two adjacent spray heads (3). The two rows of ellipsoidal baffles (10) in the same set are equidistantly distributed between two adjacent spray heads (3). The multiple ellipsoidal baffles (10) in the same row are equidistantly distributed along the length of the spray box (1). When in use, the ellipsoidal baffles (10) can better block and turbulent the sprayed water mist, and expand the spray range of the water mist. Example 3: The difference between this embodiment and embodiment 1 is that the baffle (4) is replaced by an arc-shaped baffle (11), and the spray box (1) is equipped with multiple sets of arc-shaped baffles (11). One set of arc-shaped baffles (11) consists of two rows of arc-shaped baffles (11), and one row of arc-shaped baffles (11) consists of multiple arc-shaped baffles (11). The single set of arc-shaped baffles (11) is located between two adjacent spray heads (3). The two rows of arc-shaped baffles (11) in the same set are equidistantly distributed between two adjacent spray heads (3). The multiple arc-shaped baffles (11) in the same row are equidistantly distributed along the length of the spray box (1). When in use, the arc-shaped baffles (11) can better block and turbulent the sprayed water mist, and expand the spray range of the water mist. Example 4: The difference between this embodiment and embodiment 1 is that the baffle (4) is replaced by a triangular baffle (12), and the spray box (1) is equipped with multiple sets of triangular baffles (12). One set of triangular baffles (12) consists of two rows of triangular baffles (12), and one row of triangular baffles (12) consists of multiple triangular baffles (12). The single set of triangular baffles (12) is located between two adjacent spray heads (3). The two rows of triangular baffles (12) in the same set are equidistantly distributed between two adjacent spray heads (3). The multiple triangular baffles (12) in the same row are equidistantly distributed along the length of the spray box (1). When in use, the triangular baffles (12) can better block and turbulent the sprayed water mist, and expand the spray range of the water mist. The spray box (1) is designed with a V-shaped structure, which can expand the spraying range of water mist; The design of the center line of the reinforced water injection pipe (6) and the center line of the water injection support pipe (5) forming an acute angle can support and reinforce the spray box, making it more stable when injecting water into the spray box and spraying water mist. The spray head (3) has a long strip structure and the cross-section of the spray head (3) is an isosceles trapezoidal structure, which can expand the spray angle of the spray side holes (9) on both sides and expand the spray range; The design that the width of the spray hole (8) gradually increases from one end of the spray head (3) to the other end, and the width of the spray side hole (9) gradually increases from one end of the spray head (3) to the other end, can expand the spray range of water mist; The design of the center line of the spray side hole (9) and the center line of the spray head (3) forming an acute angle makes it easier for the water mist to spray around the spray head and expand the spray range. The water diversion block (7) is designed with an arc shape, which can better divert the water flowing into the spray box (1), so that it can quickly fill the spray box (1) and spray water mist more quickly to reduce dust in the air. The two water diversion blocks (7) are located in the middle of the spray box (1). The two water diversion blocks (7) are symmetrically distributed about the center line of the spray box (1). The gap between the two water diversion blocks (7) is connected to a set of connecting grooves (2) located in the middle of the spray box (1). This design allows the set of connecting grooves (2) located in the middle of the spray box (1) to be avoided, so that the spray head in the middle of the spray box (1) can spray and reduce dust normally. The design of the single-group baffle (4) located between two adjacent spray heads (3) can block and turbulent the water mist sprayed from the spray side hole (9), further expanding the spray range of the water mist; The spray box, spray head and baffle (4) work together to expand the spray range of water mist and better suppress dust that diffuses in the air. The spray box (1) with its V-shaped structure, combined with the spray heads (3) evenly distributed on it, expands the spraying range and better reduces dust that diffuses in the air.
[0012] It should be noted that, unless otherwise explicitly specified and limited, the terms "placed," "connected," and "linked" should be interpreted broadly. For example, they can refer to fixed connections such as folded edges, rivets, pins, adhesives, and welds; detachable connections such as threaded connections, snap-fit connections, and hinges; integral connections; electrical connections; direct connections; or indirect connections via an intermediate medium; or internal connections between two components. Those skilled in the art can understand the specific meaning of these terms in this invention based on the specific circumstances.
[0013] It should be further noted that, in order to keep the description simple and clear, the above specific embodiments only describe the differences between them and other embodiments. However, those skilled in the art should know that the above specific embodiments are also independent technical solutions.
Claims
1. A V-shaped spray head capable of expanding the dust suppression range, characterized in that: It consists of a spray box, connecting channels, spray heads, baffles, water injection support pipes, reinforced water injection pipes, water diversion blocks, spray holes, and spray side holes. A water injection support pipe is located on one side of the spray box, extending through the box wall into the spray box. Two reinforced water injection pipes are symmetrically mounted on the water injection support pipe, with one end connected to the water injection support pipe and the other end extending through the side wall of the spray box into the spray box. Multiple spray heads are located on the other side of the spray box, each with multiple spray holes on its small bottom surface. A set of spray side holes is correspondingly located on each of the two waist surfaces of the spray head, with each set consisting of multiple spray side holes. Multiple connecting channels are located on the other side of the spray box, with each set consisting of multiple connecting channels. Multiple spray holes within the same group... The connecting groove is connected to the corresponding spray head. The spray box has two water diversion blocks inside. The spray box is equipped with multiple sets of baffles. One set of baffles consists of two rows of baffles, and one row of baffles consists of multiple baffles. The spray box has a V-shaped structure, and the baffles have a rectangular structure. A single set of baffles is located between two adjacent spray heads. Two rows of baffles in the same set are equidistantly distributed between two adjacent spray heads. Multiple baffles in the same row are equidistantly distributed along the length of the spray box. The two water diversion blocks are located in the middle of the spray box and are symmetrically distributed about the center line of the spray box. The gap between the two water diversion blocks is connected to a set of connecting grooves located in the middle of the spray box.
2. A V-shaped spray head capable of expanding the dust suppression range according to claim 1, characterized in that... The baffle is replaced by an ellipsoidal baffle block. The spray box is equipped with multiple sets of ellipsoidal baffle blocks. Each set of ellipsoidal baffle blocks consists of two rows of ellipsoidal baffle blocks, and each row of ellipsoidal baffle blocks consists of multiple ellipsoidal baffle blocks. Each set of ellipsoidal baffle blocks is located between two adjacent spray heads. The two rows of ellipsoidal baffle blocks in the same set are equidistantly distributed between two adjacent spray heads. Multiple ellipsoidal baffle blocks in the same row are equidistantly distributed along the length of the spray box.
3. A V-shaped spray head capable of expanding the dust suppression range according to claim 1, characterized in that... The baffle is replaced with an arc-shaped baffle. The spray box is equipped with multiple sets of arc-shaped baffles. One set of arc-shaped baffles consists of two rows of arc-shaped baffles, and one row of arc-shaped baffles consists of multiple arc-shaped baffles. A single set of arc-shaped baffles is located between two adjacent spray heads. The two rows of arc-shaped baffles in the same set are equidistantly distributed between two adjacent spray heads. Multiple arc-shaped baffles in the same row are equidistantly distributed along the length of the spray box.
4. A V-shaped spray head capable of expanding the dust suppression range according to claim 1, characterized in that... The baffle is replaced by a triangular baffle block. The spray box is equipped with multiple sets of triangular baffle blocks. Each set of triangular baffle blocks consists of two rows of triangular baffle blocks. Each row of triangular baffle blocks consists of multiple triangular baffle blocks. Each set of triangular baffle blocks is located between two adjacent spray heads. The two rows of triangular baffle blocks in the same set are equidistantly distributed between two adjacent spray heads. Multiple triangular baffle blocks in the same row are equidistantly distributed along the length of the spray box.
5. A V-shaped spray head capable of expanding the dust suppression range according to claim 1, characterized in that... The spray head has a long strip structure with an isosceles trapezoidal cross-section, and its large base is connected to the spray box. The length of the spray head is slightly less than the length of the spray box.
6. A V-shaped spray head capable of expanding the dust suppression range according to claim 1, characterized in that... The width of the spray holes gradually increases from one end of the spray head to the other end, and the multiple spray holes are distributed in a matrix on the spray head.
7. A V-shaped spray head capable of expanding the dust suppression range according to claim 1, characterized in that... The centerline of the spray side hole and the centerline of the spray head form an acute angle. The width of the spray side hole gradually increases from one end of the spray head to the other end. Multiple spray side holes in the same group are distributed in a matrix on the spray head.
8. A V-shaped spray head capable of expanding the dust suppression range according to claim 1, characterized in that... The width of the connecting groove gradually increases from one end to the other inside the spray box. Multiple sets of the connecting grooves are equidistantly distributed along the lateral direction of the spray box. Each set of the connecting grooves corresponds to a multiple spray head. Within the same set, multiple connecting grooves are equidistantly distributed along the length direction of the spray box.
Citation Information
Patent Citations
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