一种基于能量耗竭理论的增材制造材料疲劳寿命预测方法

By combining the energy depletion theory and the linear cumulative damage rule with fatigue tensile tests of additive manufacturing materials, a functional relationship between the energy depletion rate and the critical value was established, which solved the error problem in the life prediction of additive manufacturing parts and achieved accurate fatigue life prediction.

CN115931609BActive Publication Date: 2026-07-17NANCHANG UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
NANCHANG UNIV
Filing Date
2022-12-28
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing fatigue life prediction methods have significant errors under additive manufacturing technology and cannot accurately predict the life of parts, mainly due to the large dispersion of life caused by the microscopic defects of additively manufactured parts.

Method used

A fatigue life prediction method based on energy depletion theory and linear cumulative damage rule is adopted. By conducting fatigue tensile tests at the same test temperature, the energy depletion rate and critical value are obtained by calculating the hysteresis loop area. A functional relationship between the number of cycles and the amount of energy depletion is established. Combining the plastic strain rate and the maximum energy depletion critical value, the fatigue life is predicted using the linear cumulative damage rule.

Benefits of technology

It enables accurate life prediction of additive manufacturing materials under fatigue, taking into account the effects of maximum stress and plastic strain rate in the steady-state stage. It has clear physical meaning, and the parameters are easy to extract, enabling rapid and efficient life prediction.

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Abstract

本发明公开了一种基于能量耗竭理论的增材制造材料疲劳寿命预测方法,包括在同一试验温度下分别对增材制造材料制成的疲劳拉伸试样进行疲劳拉伸试验;通过计算迟滞环的面积得到每循环能量耗竭速率;从而获得疲劳拉伸试验下的能量耗竭临界值;建立循环次数与能量耗竭量之间的函数关系;建立应变幅值、最大弹性应变、最大应力与能量耗竭速率的函数关系;建立双对数坐标下应变幅值与最大能量耗竭临界值的函数关系;同时建立最大能量耗竭临界值、塑性应变速率、能量耗竭速率三者与能量耗竭临界值的函数关系;同时利用线性累积损伤法则,预测材料在疲劳作用下的疲劳寿命。
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