一种MicroLED巨量转移方法

By designing an opaque transfer frame and a light-transmitting support layer, combined with light-transmitting holes and buckle plate limiting, the safety and accuracy issues in the mass transfer process of MicroLEDs are solved, achieving high yield MicroLED transfer, simplifying the manufacturing process and improving processing efficiency.

CN115939288BActive Publication Date: 2026-07-17黄招凤

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
黄招凤
Filing Date
2022-12-07
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing MicroLED mass transfer technology, the safety and accuracy of the transfer process are difficult to guarantee, especially when the receiving substrate is uneven. The distance between the MicroLED and the receiving substrate is uneven, and the laser irradiation position is prone to deviation, which affects the yield.

Method used

An opaque transfer frame and a transparent support layer are used, which are prepared according to the shape of the receiving substrate. A light-transmitting hole is opened on the transfer frame. The MicroLED is fixed by an adhesive layer and transferred by a laser through the light-transmitting hole. Combined with a buckle plate for limiting, the alignment of the MicroLED with the receiving substrate and the accuracy of laser irradiation are ensured.

Benefits of technology

This improves the safety and accuracy of MicroLED transfer, ensuring that all MicroLEDs are uniformly transferred to the receiving substrate, increasing yield, simplifying the fabrication process, and improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明涉及一种MicroLED巨量转移方法。包括按照接收基底形状制备不透光的转移架和透光的支撑层,转移架上对应要转移MicroLED的位置开设有透光孔;并在支撑层上设置动态释放层和粘性层,并利用粘性层将待转移的MicroLED固定;移动转移架使待转移的MicroLED与接收基底上的转移位置对位;使用激光照射转移架,激光穿过透光孔使动态释放层鼓泡,将MicroLED转移至接收基底,最后通过激光完成MicroLED在接收基底上的焊接固定。本发明通过针对性的按照接收基底的形状制备转移架及支撑层,使得待转移的MicroLED的底面平齐,在激光照射时所有MicroLED均移动相同的距离即可完成所有MicroLED的转移,同时转移架的不透光设计以及透光孔的设计保证了激光照射位置的准确性,转移的安全性和准确性更高,良品率更高。
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